• Author / Uploaded
• Asima Siddiqua

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Waste Paper Pulp Product Industry Project Report :Index Project Capacity Production Line Configuration Feasibility Raw Material Cost Flow Chart The need for environmentally friendly products has led towards more complex and demanding applications - the usefulness of recycled paper in industrial and consumer product .packaging has now shown itself in numerous forms in the market place

Project

.Waste Paper Pulp Molding Products Plant .Manufacturer Pulp Molded Products by Recycling Waste Paper .Products: Egg Trays, Fruit Tray, Serving tray, & Packaging Buffers Ect

.Project Egg Trays Production Plant )a Molding Machine Type : Reciprocating○ Raw material : Waste Paper – Waste Core board – Waste Kraft paper - Waste○ Paper Tubes Fuel Type : Diesel Oil○

Capacity : 100% with Efficiency )b Mould dimension : 31cm X 31cm○

Pulp Making System Capacity : For 1000 pcs per hour○ Capacity : 1000 pcs / hour, 24000 pcs / 22.5 hours○

Production Line Configuration

Auto Pulp Making)a System Hydra Pulpier○ Pulp screen machine○

Auto Molding)b System

Online Drying System)c Diesel oil Burner○

Molding○ Machine

Hot air blower○ Feeder and receiver &○

Hi-density cleaner○

Vacuum Pump○

Pulp refining machine○

Vacuum tank○

Bellows○

Pulp pump○

Water pump○

Steel wire net○

Horizontal impeller○

Air○

Air exchange fan○

Water feeding tank○ Auto pulp gauge○ Control panel○

compressor

Auto stacking unit○

Air storage○ tank Pressure○

separator

Metal enclosure○ Packing Machine)d Compacting○ pneumatic press Spare Parts•

separator Air water

conveyer

One year standard spare○ parts for all units

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Egg tray○ mould System○ controller

Feasibility Analysis

For making 24000 egg trays :General Information• One working day produces 24000pcs egg trays. Working hours per day is 22.5.

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.Hours Average weight of each egg tray is 60 grams. Total 1600 kg waste paper will be

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.needed in one working day .Total 5600 liter water will be evaporated per day

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.Total 90 – 100 KW electric power will be consumed per working day 24hrs

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.Total 640 Liters Diesel oil will be consumed per day 24 hrs

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.Chemical )Wax) 32Kg will be consumed per day

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Total 3 workers will be needed for one working shift: one for pulp making,○ one for finished tray collect and package, one for molding machine. Total 9 .workers are needed for three work shifts Space )production area) requirement: 1200 SQ.MTRS○ Standard egg tray size: 310mm X 310mm○

Raw Material Cost )Just for reference based of Saudi Market Price( :Total consumption for production 24000 egg trays per working day• 1600kg )wasted paper) 150.00 SR /ton. Total wasted paper cost: SR 240.00

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liters water: SR 250.00 / 30000 liters. Total water cost: SR 50.00 5600○ kg Wax : SR 50.00 / 25K bag : Total wax cost : 100 50

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:Production Line Consumptions•

○ KW )approx) Electric powers will be consumed: SR 0.12 / unit. Total Electric 100 - 90○ liters Diesel oil will be consumed: SR 0.37 / liter. Total Diesel oil cost: SR 236.80 640

power cost: SR 120.00 .Manpower Cost : SR 306.00 for 9 labors / day 3 Shifts

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Unit Cost• Total raw material and production cost per working day is SR 1052.80

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egg trays will be produce in one working day 24000○ Average Production cost per egg tray is SR 1052.80/24000=SR 0.044

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Profit Analysis Marketing wholesale price: SR 0.125 /pc•

Profit: SR 0.081/pc○ Output: 24000 egg per day○ Total Profit per day =SR0.081/pc x 24000 = SR 1947.20○ Month Profit: SR 1947.20 x 26 = SR 50627.20○ Year Profit: SR 50627.20 x 12 = SR 6,07,526.40○

Basis :24000 Trays./ Day from Waste Paper and Waste .Core

Covered area required No. of Employees Parameters Complete Production Line

Saudi Riyals 4,72.500. 00

Customs Duty 5% 20.000.00 )Raw Material )waste paper 1000.00 Fixtures and equipments 10.000.00 Erection & 1000.00 Commissioning Two Technician / Day 100 USD 3750.00 Total 10 days Air Ticket 6000.00 Accommodation 2000.00

1200 sq. meters.1 13.2