• Author / Uploaded
• Leonardo Iglesias

Citation preview

DDEC VI SERIES 60 MCM EGR ENGINE HARNESS DDC RESPONSIBILITY

PIN NO. DESCRIPTION

PIN NO. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Not Used Not Used Not Used Spill Control Valve (cyl 4)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 6)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 5)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 2)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 3)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 1)-pin 4 Spill Control Valve Common-pin 3 Needle Control Valve (cyl 4)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 6)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 5)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 2)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 3)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 1)-pin 2 Needle Control Valve Common-pin 1 Not Used DOC Outlet Temp Sensor DPF Outlet Pressure Sensor Not Used Jake Front Two-speed Fan or Variable-speed Fan Not Used Not Used Not Used Not Used Ground Not Used Not Used Not Used CKP/TRS(-) CKP/TRS(+) CMP/SRS(-) CMP/SRS(+) Not Used Fan Speed Not Used Not Used Sensor Ground Turbo Speed Sensor Sensor Ground Not Used Engine Oil Pressure Sensor Sensor Ground Not Used Not Used Sensor Power Supply Not Used EGR Valve Position

91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

91

1

93

3

LOOKING INTO VALVE COVER 7 8 9 10 11 12

5 95 EGR Valve 6 5 4 3 2 1 Power Supply 7 97 Not Used 9 99 Power Supply FRONT 11 Electronic Dosing Valve CONNECTOR = GREY 101 Jake Rear 13 103 Ground 15 Not Used R9(21) 7 8 9 10 11 12 105 1 Fuel Cutoff Valve R10(18) Ether Start 18 2 6 5 4 3 2 1 Not Used R11(9) 108 20 3 Not Used R12(6) 110 4 REAR Not Used 22 VNT CAN (-) CONNECTOR = BLACK 112 VNT CAN (+) Not Used Supply Fuel Temperature Sensor LEFT SENSOR HARNESS 30 Not Used Not Used PIN NO 120 Not Used 60 55 Not Used 1 SUPPLY 90 Sensor Power Supply FUEL TEMPERATURE 120-PIN 77 2 EGR Temperature Sensor SENSOR CONNECTOR Fuel Compensation Pressure Sensor Sensor Power Supply PIN NO 52 Turbo Compressor InTemp Sensor 1 INTAKE AIR Intake Manifold Pressure Sensor TEMPERATURE 65 106 1 ELECTRONIC 2 Sensor Ground SENSOR DOSING DOC Inlet Temp Sensor 64 2 VALVE Sensor Position 52 Intake Air Throttle Valve 1 EGR 69 Power Supply TEMPERATURE 1 FUEL 83 2 Not Used SENSOR CUTOFF 64 2 Power Supply VALVE Not Used 61 1 Not Used EGR 62 111 2 Not Used 1 VALVE 67 3 Not Used CONTROL 60 82 FUEL LINE 2 4 Single-Speed Fan or Two-Speed Fan PRESSURE Not Used PLUG SENSOR 3 Intake Air Throttle (+) 90 104 1 Intake Air Throttle (-) 4 Sensor Ground 103 2 Sensor Ground INTAKE 84 1 117 Sensor Ground AIR 3 Sensor Ground THROTTLE FUEL 82 100 2 4 VALVE COMPENSATION Intake Air Temperature Sensor PRESSURE Not Used PLUG 101 3 5 SENSOR Engine Oil Temperature Sensor 104 EGR Delta Pressure Sensor 4 Engine Coolant Temperature Sensor Fuel Line Pressure Sensor Turbo Compressor Out Temp Sensor Not Used RIGHT SENSOR HARNESS Sensor Ground PIN NO DPF Outlet Temp Sensor 55 1 Not Used ENGINE 50 TURBO 1 COOLANT TEMP 51 Sensor Power Supply 110 SPEED 2 2 SENSOR DPF Inlet Pressure Sensor SENSOR Not Used Not Used 93

38 74 75

1 2 3 4

TURBO ACTUATOR (CAN)

55

1

108

2

52 112

Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved. Detroit Diesel Corporation is a Daimler company. DDC-SVC-OTH-0005 0812 Copyright © 2008 DETROIT DIESEL CORPORATION. Printed in U.S.A.

105 54 82

1 2

1 2 3

ENGINE OIL TEMPERATURE SENSOR

TURBO COMPRESSOR OUT TEMPERATURE SENSOR ENGINE OIL PRESSURE SENSOR

FRONT INLINE TO SENSOR HARNESS

REAR INLINE TO SENSOR HARNESS

JAKE REAR F7(66)

R5(19) R6(20)

INJ 6

R7(7) R8(8)

1 2 3

INJ 5

4

R3(17) R2(16)

1

R4(5)

3

R1(4)

2

F10(23, 25, 27)

2 3

F6(12)

INJ 3

4

R = REAR F = FRONT

F11(62)

F10(23, 25, 27)

1

F9(11, 13, 15)

4

F12(32)

F8(91)

F5(24)

INJ 4

JAKE FRONT

F3(22) F9(11, 13, 15) F4(10)

F10(23, 25, 27)

1 2 3

INJ 2

4

F1(26) F9(11, 13, 15) F2(14)

1 2 3

INJ 1

4

INJECTOR HARNESS (WITH JAKE BRAKE)

42 43

102 87 58

1 2 3

INTAKE MANIFOLD PRESSURE SENSOR

1 2 3

EGR DELTA PRESSURE SENSOR

1

PLUG PLUG

1

45

2

86

LABEL PLUG

TRS (CKP)

2

44

88 117 103 109

CAVITY

PIN NO

PIN NO

1 2

PLUG

SRS (CMP)

PLUG TURBO COMPRESSOR IN TEMPERATURE SENSOR (OEM INSTALLED)

PLUG PLUG 70

ETHER START

33

FAN CONTROL #2

98

FAN CONTROL #1 PLUG PLUG PLUG

PIN NO 4 16 17 5 19 20 7 8 21 18 9 6

PIN NO 26

1

14

2

22

3

10

4 5 6 7 8 9 10 11 12

INLINE TO INJECTOR REAR

24 12 66 91 11, 13, 15 23 25, 27 62 32

PIN NO 55

1

110

2

108

3

74

4 5 6 7 8 9 10 11 12

INLINE TO INJECTOR FRONT

75 93 38 105 50 51 52 112 54 82

PLUG PLUG

1

PLUG

2 3 4 5 6

29

DOC OUTLET TEMP SENSOR

89

DOC INLET TEMP SENSOR

115

DPF OUTLET TEMP SENSOR

CONNECTS TO RIGHT SENSOR HARNESS

PLUG PLUG

7

91

POWER SUPPLY

8

47

FAN SPEED

88

SENSOR GND

9

PLUG

10

PLUG

11

86

TCI TEMP SENSOR

12

114

SENSOR RETURN

85

SENSOR SUPPLY DPF OUTLET PRESSURE SENSOR DPF INLET PRESSURE SENSOR

13 14

30 118

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

47852

18-PIN CONNECTOR #1 1/1 1/2 1/3 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14 1/15 1/16 1/17 1/18

TWO-SPEED AXLE PARK BRAKE INTERLOCK IDLE VALIDATION SWITCH 2 (THROTTLE ACTIVE) THROTTLE POSITION SENSOR GND DPF REGENERATION LAMP IDLE VALIDATION SWITCH 1 (IDLE ACTIVE) THROTTLE POSITION SENSOR THROTTLE POSITION SENSOR SUPPLY TACHOMETER STOP ENGINE / AUX SHUTDOWN #1 LIMITER 0 / LIMITING TORQUE CURVE SET / COAST ENABLE MIL LAMP CRUISE CONTROL ENABLE STOP ENGINE OVERRIDE / DIAGNOSTIC REQUEST RESUME / ACCEL ENABLE SPARE RUN START

OI THERMOSTAT SENSOR RETURN SENSOR SUPPLY REMOTE PTO SPARE SPARE TOP 2 LOCKOUT SOLENOID TOP 2 SHIFT SOLENOID AGS 2 BACKUP LAMP AGS 2 TRANS TEMP LAMP LOW COOLANT LEVEL SENSOR AGS 2 CHECK TRANS LAMP VEHICLE SPEED (+) VEHICLE SPEED (-) AMBIENT AIR TEMPERATURE SENSOR RED STOP LAMP OI ALARM ABS ACTIVE (AGS 2 TRANS) NOT USED NOT USED NOT USED

18-PIN CONNECTOR #4 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18

3

5

6

7

8

9

11

DDEC VI (CPC) VEHICLE INTERFACE HARNESS

12

13

14

15

16

17

18

CAVITY 1/7

LOOKING INTO PINS ON THE HARNESS

2

3

4

5

6

ENGINE CAN (-) ENGINE CAN SHIELD ENGINE CAN (+) SPARE SPARE WAIT TO START LAMP (GRID HEATER) HIGH EXHAUST SYSTEM TEMP LAMP CLUTCH RELEASED OI ACTIVE LAMP VEHICLE POWER SHUTDOWN SPARE VEHICLE SPEED OUTPUT SPARE SPARE SPARE NEUTRAL SWITCH REGEN SWITCH HOOD TILT SWITCH

CAVITY

THROTTLE PEDAL

WHITE - FRONT

1

CRUISE CONTROL

GOVERNOR LABEL ALSG

A

1/4

SENSOR GND

B

1/8

SENSOR SUPPLY

C

1/3

IVS #2

1/6

IVS #1

E

2/2

GROUND

F

AUTOMOTIVE LIMITING SPEED GOVERNOR IDLE VALIDATION (REQUIRED)

D

ENGINE COOLANT LEVEL SENSOR - SHUTDOWN

DASH PANEL

1/14

CRUISE ENABLE SWITCH

1/16

RESUME/ACCEL SWITCH

1/12

SET/COAST SWITCH

2/7

SERVICE BRAKE SWITCH

4/8

CLUTCH SWITCH

ON OFF ON

OFF OFF

OFF

ON

3

FUEL HEATER SUPPLY (+) #1

4

SPARE

3/3

SENSOR SUPPLY

C

3/4

PTO

B

3/2

SENSOR RETURN

A

2/9

REMOTE PTO SWITCH REMOTE THROTTLE SELECT SWITCH

3/13

PTO (OPTIONAL)

3/14 RETURN

TOP 2 TRANSMISSION 2/8

TOP 2 LOCKOUT SOLENOID

3/7

2/2 - GND

TOP 2 SHIFT SOLENOID

3/8

OEM-MCM 21-PIN CONNECTOR

ENGINE SERIES

HDE MBE 900, HDE

CAVITY

I5A

+12V

30A

+12V

LABEL

M21/1

NOT USED

M21/2

NOT USED

M21/3

NOT USED

M21/4

NOT USED

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

FRONT

9

6

SPARE POWER SUPPLY - GND

HDE S60

10

ETHER START VARIABLE SPEED FAN CONTROL OR HIGH OF 2-SPEED FAN SINGLE SPEED FAN CONTROL OR LOW OF 2-SPEED FAN

11

FUEL HEATER GROUND #1

12

SPARE

13

SPARE

14

WATER-IN-FUEL SENSOR SUPPLY

MBE 900

15

MBE 900

M21/15

MBE 900

M21/16

NOT USED

ALL

M21/17

NOT USED

ALL

M21/18

NOT USED

M21/19

ENGINE CAN (-)

CPC 4/1

M21/20

RUN/START

CPC 1/18

M21/21

STARTER

STARTER RELAY

10

11

12

13

14

15

8

16

17

18

9

31 30

ALL

19 18

17

29

ALL

2

3

19

5

6

20

FUEL HEATER GROUND #2

7

8

9

21

10

11

12

22

SPARE POWER SUPPLY - ENG. BRAKE, FAN, ETHER

ALL

6 (89)

13

14

15

FAN SPEED

17

18

23

ALL

7 (115)

16

24

SENSOR GROUND

ALL

8 (88)

25

SPARE

26

WATER-IN-FUEL SENSOR

27

All information subject to change without notice. (Rev. 3/07) Copyright © 2009 DETROIT DIESEL CORPORATION.

27

12 13

24 25

26

MBE 900, HDE

5 (29)

1 (114) 2 (85)

TCI TEMP.

S60

4 (30)

28

SENSOR GROUND

ALL

3 (118)

29

SENSOR SUPPLY DPF OUTLET PRESSURE SENSOR DPF INLET PRESSURE SENSOR

ALL

PLUG 9

ALL

PLUG 10

31

15

4 14

11

ALL

MBE 900

30

5

3

10AMP

M21/7

FRONT

4

18

28

1

TO 10-PIN DPF CONNECTOR CONNECTOR P/N: 54201016 TERMINAL P/N: LSP-1811-58AU PLUG: P/N: 54200005

GND +12 V J1939 DATA LINK (+) J1939DATA LINK (-) J1939 SHIELD J1587 DATA LINK (+) J1587 DATA LINK (-) PLUG PLUG

CAVITY

LABEL

4/7

HEST

HIGH EXHAUST SYSTEM TEMP LAMP

IGN

MIL

IGN RED STOP LAMP

3/16

M21/9 ENGINE CAN SHIELD

M21/11

RSL

IGN

IGN

M21/8

M21/10

A B C D E F G H J

BATTERY GND

M21/6 23

LOOKING INTO PINS ON THE HARNESS

1

17

6

10

2

7

16

22

9

MBE 900, HDE

WATER-IN-FUEL SENSOR GROUND ENGINE BRAKE SOLENOID CONTROL DOC OUTLET TEMPERATURE SENSOR DOC INLET TEMPERATURE SENSOR DPF OUTLET TEMPERATURE SENSOR

16

21 8

2/18 2/16 2/17 2/5 2/6 -

1/13

LOOKING INTO PINS ON THE HARNESS

8

M21/5 20

LABEL

MALFUNCTION INDICATOR LAMP

7

7

DDC CONNECTOR

INSTRUMENT PANEL

FUEL HEATER SUPPLY #2

MBE 900, HDE

CAVITY

2/2 - GND

5

LOOKING INTO PINS ON THE HARNESS

B

SIGNAL

6

BLUE FRONT

SENSOR RETURN

COOLANT LEVEL SENSOR SHUTDOWN

DIAGNOSTIC CONNECTOR - REQUIRED

5

LOOKING INTO PINS ON THE HARNESS

3/2

2/2 - GND

4

BROWN FRONT

A

ON

3

21

COOLANT LEVEL

OFF

2

20

LABEL

3/11

ON

1

19

CAVITY

VEHICLE SPEED SENSOR

MAIN BATTERY (+12V) 8 9 7 MAIN BATTERY GROUND IGNITION 10 11 12 K-LINE 13 14 15 J1587+ J158716 17 18 SERVICE BRAKE RELEASED SWITCH REMOTE THROTTLE SELECT SWITCH GRAY - FRONT LOOKING INTO PINS REMOTE PTO SWITCH ON THE HARNESS AMBER WARNING LAMP LIM 1 / FAST IDLE / ALT ROAD SPEED LIMIT / ALT ETC CONNECTS TO ENGINE HARNESS A/C STATUS 31-PIN CONNECTOR FAN OVERRIDE ENGINE BRAKE LOW CAVITY LABEL ENGINE BRAKE MEDIUM SPARE 1 J1939POWER SUPPLY J1939 SHIELD IGN 2 J1939+

21-PIN CONNECTOR #3

3/1 3/2 3/3 3/4 3/5 3/6 3/7 3/8 3/9 3/10 3/11 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21

2

4

10

18-PIN CONNECTOR #2

2/1 2/2 2/3 2/4 2/5 2/6 2/7 2/8 2/9 2/10 2/11 2/12 2/13 2/14 2/15 2/16 2/17 2/18

1

CPC 4/2 40AMP BATTERY (+)

AMBER WARNING LAMP

2/10

AWL

1/5

DPF

IGN DPF REGENERATION LAMP

IGN

M21/12 M21/13

ENGINE CAN (+)

CPC 4/3

1/9

M21/14

SWITCHES

MCM ENGINE START ONLY

CPC POWER WIRING CAVITY

TACH OUTPUT

LABEL

2/1

CPC BATTERY (+)

2/2

CPC GROUND

2/3

CPC IGNITION

2/14

ENG. BRAKE LOW

2/15

ENG. BRAKE MED

1/15

ENGINE SHUTDOWN OVERRIDE

2/12

A/C STATUS

2/2 - GND SEO SWITCH

2/13

FAN CTRL OVERRIDE

1/2

PARK BRAKE

4/10

VEHICLE POWER SHUTDOWN

4/17

REGEN SWITCH

2/2 - GND

2/2 - GND

2/2 - GND 2/2 - GND 2/2 - GND

ALL

45733