Nyumba Ya Akiba-Cement Plant 3000 TPD Daily Progress Report Date: 1-Dec-15 a) Major Activities Done Area Cable Trench
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Nyumba Ya Akiba-Cement Plant 3000 TPD Daily Progress Report Date:
1-Dec-15
a) Major Activities Done Area Cable Trench Civil
131- Limestone Clay Mix Storage Grid Station
Activities Description Main Sub Station to Grid Station Completed Cooler Sub Station to Raw Mill Substation completed Circular Beam concrete completed Footing Concrete completed
Mechanical
b) Potential issues
Grid Station Civil
Issue Excavation of Switch Yard yet not started due to shortage/limited earth moving machines 481-Clinker Storage Shaft (Clinker Tower) Super structure design details above +327 still awaited from Loya associates 461-Coal Mill Building Hold due to Mechanical Works CCR Building
331-Exhaust Gas Conditioning Baghouse Structure Drawings awaited from Loya associates 391-Coal Mill Substation Work can not be started due to erection of Pre Heater Supervisor Accommodation Completed from local resources, while remaining 30 rooms finishing delayed to non arrival of material booked from Dubai
Completion of Civil Works is delayed Completion of Civil Works is delayed. Completion of remaining 30 rooms of Supervisor Accommodation could be delayed Shortage of tools hampering pace of erection
Welding Accessories Shipment still at matadi port
Huge imported quantities of consumable laying at port, which also resulting in un-necessary financial impact to arrange partially from local market.
Kiln shells consignment #53 & 38 still at Matadi
Delay in kiln erection Activities
All Packer items shipment # 41 stuck up at bonded ware house
Delay in Packer Erection Activities Raw Mill Housing Job Pending due to non availability of Certificates G-3 certified welder Final Alignment of Gear box plate is pending due to non availability of Hydraulic tensioner
Hydraulic Tool Stuck at port c) Daily Critical Stocks Sand Crush Cement Diesel Oxygen Cylinder DA Cylinder Fon Gas Cylinder
Civil Works of Coal Mill Will be delayed
Erection Tools and tackles Shipment still at matadi port
Welding certificates of Welders awaited from Alghazi
Material
Could be resulted in delay of slip forming startup
Demand of architectural and Plumbing Items and subsequent. Procurement to be delayed
Architectural Drawings awaited from Loya associates
Mechanical
Consequences Completion of Civil Works in Switch Yard will be delayed
d) Total Manpower Site Current Stock 12718.47 17290.07 60748 32651 61 68 0
Unit ton ton ton liter
NYA Locals Expats LCL
Total
Manpower Contractor 41 Alghazi 9 INDEC 11 Cambridge Al Farooq TNI SCS EMI FLS LOYA 61
Manpower 52 37 236 23 174 310 154 4 4 994
e) Civil Activates Area
Equipment
100 -Raw Material Handling
111-Limestone Crushing Department 133-Additive Storage 112-Clay Crushing Department
200 - Additive and Coal Handling Area 300 - Raw Meal Production Area
500 - Cement Grinding Area
800 - Electrical Departments Area Ancillary Building
Steel Fixing (ton)
Block Concrete (cum) masonry/Finishing(S qm)
Formwork (sqm)
1.92
32
16
0.72 1.8 -
24.3 44.48 -
6 15 -
5.88 -
12 1.2 0.12
49 8.1 2.5
641/642-Packing Plant
Grid Station Main Substation Admin Building Supervisor Accomodation Total Quantities
2.28 0.192 116.572
5.88
-
-
321-Raw Mill
400 - Clinker Production Area
600 - Cement Storage and Dispatch Area
Excavation (cum)
-
-
10 1
102.73 0.4 199.73
19 1.6 -
40 31.6
f) Mechanical Activities Area
Equipment
100 -Raw Material Handling Area 200 - Additive and Coal Handling Area 300 - Raw Meal Production Area
Atox Mill 321 (Separator)
Preheater 421 (5th floor) 400 - Clinker Production Area
500 - Cement Grinding Area
531.RM100
600 - Cement Storage and Dispatch Area Total Quantities
Embedment fabrication (ton) 0
Embedment Padding and Structure installation (ton) leveling (ton) erection (ton) 0
0.408 0.408
3.82382 3.82382
Equipment erection (ton) 0
g) Mining Activates Total Overburdened Remove Today (cum)
Total overburden remove till date(from 20 Oct 15) (cum)
Target Overburden Removal
Target Date
11,592
137,515
3,200,000
1-Jun-16
h) NYA Project Progressive Areas Pictorial Detail
441-Clinker Cooler EP (Slab) embedment items alignment in-progress