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CAT MONITORING AND DISPLAY SYSTEM (WITH ADVISOR™) FOR TRACK-TYPE TRACTORS INTRODUCTION

© 2004 Caterpillar, Inc.

CAT MONITORING AND DISPLAY SYSTEM COMPONENTS TRACK-TYPE TRACTORS

+

_

Key Swit ch

Implement ECM

J2

J1

Power Train ECM

J2

J1

Engine ECM

J2 J2 J1 J1

CAN A Dat a Link

CAT Dat a Link

5

CAN C Dat a Link

10

15

20 25

0

n/ min n/ min km/ h mph

2 .3

Dynamic Inclination Sensor

Navigat or / CTCT At t achment s

Product Link

CAN A Dat a Link

CAT Dat a Link

(

1N

X1 0 0

kPa PSI km miles C F

1 3 2 .1

Inst rument Clust er CAN B Dat a Link

Advisor Comm Adapt er II

Fuel Level Sender ( D8 T Only)

Fuel Level Sensor ( D9 T, D1 0 T, D1 1 T)

Rear Act ion Lamp

Alt ernat or ( R-Terminal)

Act ion Alarm

ET

)

TTT ENGINE CONTROL SYSTEM ( C15 and C18 ACERT ENGINE)

Implement ECM

CAN A Data Link

J2

J1

Engine ECM

J2 J2

J1

Pre-lube Relay

J1

CAN A Data Link CAT Data Link

CAT Data Link

Hydraulic Oil Temp. Sensor

Key Switch

Intake Air Pressure Sensor Intake Manifold Temp. Sensor Engine Oil Pressure Sensor

Decelerator Position Sensor Cam Speed/Timing Sensor Crank Speed/Timing Sensor Crank W/O Inject Plug Timing Calibration Connector

INPUT COMPONENTS

Advisor

Secondary Fuel Filter Bypass Switch

Injector #1

Coolant Flow Switch

Injector #2

Coolant Temp. Sensor

Injector #3

Fuel Pressure Sensor

Injector #4

High/Low Idle Switch

Injector #5

Injector #6 Fuel Temp. Sensor Turbo Inlet Pressure Sensor Demand Fan Pump Pressure Sensor Atmospheric Pressure Sensor Reversing Fan Switch (Attachment)

Fan Pump Control Solenoid Ether Aid Solenoid Fan Bypass Solenoid (Attachment) Fan Reversing Valve Solenoid (Attachment)

OUTPUT COMPONENTS

TTT ENGINE CONTROL SYSTEM ( C27 ACERT ENGINE)

Engine ECM

J2 J2

J1

Pre-lube Relay

J1

CAN A Data Link

CAN A Data Link

CAT Data Link

CAT Data Link

Key Switch Right Intake Air Pressure Sensor Left Intake Air Pressure Sensor Intake Manifold Temp. Sensor

Secondary Fuel Filter Bypass Switch

Injector #7

Injector #1

Coolant Flow Switch

Injector #8

Injector #2

Coolant Temp. Sensor

Injector #9

Injector #3

Fuel Pressure Sensor

Injector #10

Injector #4

Injector #11

Injector #5

Injector #12

Injector #6

High/Low Idle Switch

Engine Oil Pressure Sensor Decelerator Position Sensor

Advisor

Fuel Temp. Sensor

Cam Speed/Timing Sensor

Turbo Inlet Pressure Sensor

Crank Speed/Timing Sensor

Demand Fan Pump Pressure Sensor

Crank W/O Inject Plug

Atmospheric Pressure Sensor Reversing Fan Switch (Attachment)

Timing Calibration Probe

INPUT COMPONENTS

Fan Pump Control Solenoid Ether Aid Solenoid Fan Bypass Solenoid (Attachment) Fan Reversing Valve Solenoid (Attachment)

OUTPUT COMPONENTS

TTT POWER TRAIN CONTROL SYSTEM ( D8T and D9T DIFFERENTIAL STEER) Engine ECM

J2

J1

Power Train ECM

J2

J2

J1

J1

CAN A Data Link CAT Data Link

Advisor

CAT Data Link

Key Start Switch Trans. Charge Filter Bypass Switch Torque Conv. Charge Filter Bypass Switch Steering Charge Filter Bypass Switch Torque Converter Oil Temp. Sensor Trans. Oil Temp. Sensor (Sump) Trans. Lube Oil Temp. Sensor ( D9T Only) Steering Pump Charge Pressure Sensor

Crank Speed/Timing Sensor

Transmission Output Speed Sensor #1 Transmission Output Speed Sensor #2 Torque Converter Output Speed Sensor Steering Motor Speed/Direction Sensor

Forward Switch

Reverse Switch

Service Brake Position Sensor Secondary Brake Switch AutoShift Switch

Auto Kickdown Switch

(3) Steering Lever Position Sensors

F-N-R Position Sensor

Parking Brake Switch

Harness Code Plug Location Code

INPUT COMPONENTS

Transmission Forward Clutch (Solenoid #2) Transmission Third Gear Clutch (Solenoid #3) Transmission Second Gear Clutch (Solenoid #4) Transmission First Gear Clutch (Solenoid #5) Left EH Steering Pump Solenoid Valve

Upshift Switch

Steering Control Lever

Transmission Reverse Clutch (Solenoid #1)

Downshift Switch

Right EH Steering Pump Solenoid Valve Service Brake Solenoid Valve Secondary Brake Solenoid Valve Parking Brake Solenoid Valve Priority Valve Solenoid Backup Alarm

OUTPUT COMPONENTS

TTT POWER TRAIN CONTROL SYSTEM ( D1 0 T FINGER TIP CONTROL) Engine ECM

J2

J1

Power Train ECM

J2

J1

J2

J1

CAN A Dat a Link CAT Dat a Link

Advisor

CAT Dat a Link

Key St art Swit ch

Trans. Charge Filt er Bypass Swit ch

Torque Convert er Oil Temp. Sensor

Trans. Cont rols Temp. Sensor ( Filt er)

Transmission Out put Speed Sensor # 1 Transmission Out put Speed Sensor # 2 Torque Convert er Out put Speed Sensor

Left FTC Lever Posit ion Sensor

Forward Swit ch Trans. Lube Oil Temp. Sensor

Reverse Swit ch

Service Brake Posit ion Sensor Secondary Brake Swit ch Aut oShift Swit ch

Aut o Kickdown Swit ch

Finger Tip Control Harness Code Plug Locat ion Code

INPUT COMPONENTS

Transmission Forward Clut ch ( Solenoid # 2 ) Transmission Third Gear Clut ch ( Solenoid # 3 ) Transmission Second Gear Clut ch ( Solenoid # 4 ) Transmission First Gear Clut ch ( Solenoid # 5 ) Left St eering Clut ch Solenoid Valve

Right FTC Lever Posit ion Sensor

F-N-R Posit ion Sensor

Upshift Swit ch

Parking Brake Swit ch

Crank Speed/ Timing Sensor

Transmission Reverse Clut ch ( Solenoid # 1 )

Downshift Swit ch

Left St eering Brake Solenoid Valve Right St eering Clut ch Solenoid Valve Right St eering Brake Solenoid Valve Secondary Brake Solenoid Valve Parking Brake Solenoid Valve Backup Alarm

OUTPUT COMPONENTS

TTT IMPLEMENT HYDRAULICS CONTROL SYSTEM ( D8T and D9T DIFFERENTIAL STEER) Implement Hydraulics ECM

J2

J1

J2

J1

CAT Data Link

Advisor

CAT Data Link CAN A Data Link

Blade Raise/Lower Position Sensor (Forward/Rearward)

Blade Tilt Position Sensor (Left/Right)

Blade Control Lever

Blade Mode Select Switch (Left Push-Button)

Blade Manual Select Switch (Right Push-Button)

Dual/Single Tilt Toggle Trigger Switch

Blade Pitch/Angle Position Sensor (Thumb Switch)

CAN A Data Link

Key Start Switch

Implement Shutoff Switch

Auto Blade Assist Switch (Attachment)

Auto Carry Switch (Attachment)

Ripper In/Out Position Sensor (Control Lever)

Ripper Raise/Lower Position Sensor (Control Lever)

Implement Pump Pressure Sensor

Hydraulic Oil Temp. Sensor

Harness Code Plug Location Code

Lift Cylinder Position Sensor (Attachment)

Ripper Auto Stow Switch

Ripper Control Handle

Blade Tilt Right Solenoid

Blade Raise Solenoid

Blade Tilt Left Solenoid

Blade Lower Solenoid

Dual Tilt/Single Tilt Solenoid (Attachment)

Dual Tilt Pitch Solenoid (Attachment)

Quick-Drop Solenoid ( D9T Only)

Implement Shutoff Solenoid

INPUT COMPONENTS

OUTPUT COMPONENTS

Shank In Solenoid

Shank Out Solenoid

Ripper Raise Solenoid

Ripper Lower Solenoid

TTT IMPLEMENT HYDRAULICS CONTROL SYSTEM ( D1 0 T FINGER TIP CONTROL) Engine ECM

J2

J1

J2

Power Train ECM J1

J2

J1

J2

Implement Hydraulics ECM

J1

J2

J1

J2

J1

Advisor

CAT Dat a Link CAN A Dat a Link

Key St art Swit ch Blade Raise/ Lower Posit ion Sensor ( Forward/ Rearward)

Blade Tilt Posit ion Sensor ( Left / Right )

Blade Mode Select Swit ch ( Left Push-But t on) Crank Speed Sensor

Torque Convert er Out put Speed Sensor

INPUT COMPONENTS

Blade Manual Select Swit ch ( Right Push-But t on)

Dual/ Single Tilt Toggle Trigger Swit ch

Blade Pit ch/ Angle Posit ion Sensor ( Thumb Swit ch)

Blade Control Lever

Implement Lockout Swit ch

Lift Pump Pressure Sensor

PCO Valve Solenoid

Tilt Pump Pressure Sensor Blade Tilt Right Solenoid

Blade Raise Solenoid

Blade Tilt Left Solenoid

Blade Lower Solenoid

Hydraulic Oil Temp. Sensor Aut o Blade Assist Swit ch ( At t achment )

Aut o Carry Swit ch ( At t achment )

Hydraulic Oil Filt er ( Fans) Bypass Swit ch

Ripper In/ Out Posit ion Sensor ( Cont rol Lever)

Ripper Raise/ Lower Posit ion Sensor ( Cont rol Lever)

INPUT COMPONENTS

Harness Code Plug Locat ion Code

Ground Speed Radar

Right Lift Cylinder Posit ion Sensor ( At t achment )

Ripper Aut o St ow Swit ch

Ripper Control Handle

Dual Tilt / Single Tilt Solenoid ( At t achment )

Shank In Solenoid

Dual Tilt Pit ch Solenoid ( At t achment )

Shank Out Solenoid

Divert er Valve Solenoid

Ripper Raise Solenoid

Implement Lockout Solenoid

OUTPUT COMPONENTS

Ripper Lower Solenoid

IN-DASH INSTRUMENT CLUSTER AutoCarry Parking Charging AutoShift Brake On (7) System Fault (9) Armed (11) Activated (6) Auto KickDown Action ABA Activated (5) Lamp (8) Enabled (10) Winch Freespool or Release (4) Winch Low Speed Lock (3) Winch Disabled (2)

15

Float Armed (13) Single Tilt Enabled (14)

20

AUTO

25

10

AUTO

5

n/min

X100

0

Engine Pre-Lube Activated (1)

Implement Lockout Activated (12)

30

35

2.3

Dual Tilt Enabled (15) Not Used

1F 132.1

Not Used

CAT ADVISOR GRAPHICAL DISPLAY MODULE Gear/Direction Display Area

Dozer Mode Display Area

Auto-Shift Mode Display Area

Left/Up Arrow Button

1F

Float

Right/Down Arrow Button

1F-2R

Home Menu Settings

Back Button (Delete/Backspace Button)

Totals Operator Service

OK

Home Button

OK Button (Enter/Select Button) "More Options" Icon

Data Display/Menu Selection Display Area

USING ADVISOR

1F

Float

1F-2R

Recall Operator Settings Default Settings Display Setup in 10 Seconds Activated OK Or Press OK

To Recall Previous Settings

OK

Float

1F Engine ECM MID 36

ID 164-3

Display Setup

1F-2R

!

OK

Injection Actuation Pressure Sensor Voltage Above Normal Shorted High

ACKNOWLEDGE PRESS THE OK KEY TO ACKNOWLEDGE

OK

1F

Float

1F-2R

Performance

1 of 2

Engine Coolant Temp

Engine Speed

Hydraulic Oil Temperature

TCO Temperature

87.8 C 76.6 C

n/min

1410 RPM 68.8 C Next

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Performance

1 of 2

Engine Coolant Temp

Engine Speed

Hydraulic Oil Temperature

TCO Temperature

87.8 C 76.6 C

n/min

1410 RPM 68.8 C Next

OK

Float

1F

Performance

1F-2R

2 of 2

Engine Oil Pressure

Air Inlet Temperature

Fuel Level

System Voltage

506.0 kPa 75 %

Previous

40 C

26.3 Volts

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Settings Display Setup Press OK to Implement Setup change your Ptrain Setup display settings. OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Operator Profile Select Profile Edit Name Create Profile Delete Profile

Current profile =

George OK Press

to change Profile

OK

1F

Float

1F-2R

Home Menu Performance Settings Operator Service

OK

1F

Float

1F-2R

Service Diagnostics Calibrations System Status ECM Summary

Press OK to view active and logged diagnostics.

er ice

OK

1F

Float

1F-2R

Password Entry Service Mode is Disabled

Display Setup

Press

OK

OK

to Enter Password and Enable Service Mode

OK

1F

Float

1F-2R

Home Menu Settings Operator Service Totals

OK

1F

Float

1F-2R

Totals: Ptrain Totals Ptrain Totals Engine Totals

Press OKOK to view Ptrain Totals OK

1F

Float

1F-2R

Totals: Ptrain Totals Total Hours Coasting in Neutral

0.0 Hrs.

Total Forward Distance TraveledOK0.0 km Total Reverse Distance Traveled 0.0 km Transmission Lifetime Hours

0.0 Hrs.

Operating Time in Gear 1F

0.0 Hrs. OK

1F

Float

1F-2R

Home Menu Operator Service Totals Auto Carry

OK

1F

Carry

1F-2R

Auto Carry : Load Factor Ground Spd Machine Slope Track Slip 80%

1.2 MPH 16.8 % OK 27.3 %

90%

105%

Next

OK

OK

1F

Carry

1F-2R

Auto Carry : Information Ground Spd Track Speed Left Lift Cylinder Exten. Right Lift Cylinder Exten. Machine Slope Track Slip Previous

1.2 MPH .87 MPH OK 23.2 in 23.2 in 16.8 % 27.3 % OK

AUTO BLADE ASSIST LOGIC

FORWARD TO REVERSE - REVERSE TO FORWARD Forward Gear

Reverse Gear

Forward Gear

Ready to Carry

Ready to Return

Ready to Carry

(APF) (ACF)

Carry

Resetting

Carry

(APF) (ACF)

(APF) (ASF)

Spread

Spread

(APF) (ASF)

(APF)

Ready to Return

(APF) (ARF)

Return

Ready to Return

(APF)