Control Valve _ DRAG 100D

DRAG® 100D Control Valve n CCI-THE WORLD LEADER IN SEVERE SERVICE CONTROL VALVES SEVERE SERVICE Many valves are marke

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DRAG® 100D Control Valve

n CCI-THE WORLD LEADER IN SEVERE SERVICE CONTROL VALVES SEVERE SERVICE

Many valves are marketed for critical service control but few can provide the complete solution needed for the grueling conditions of severe service. The DRAG® lOOD valve was designed solely for this purpose — to meet your specific control valve needs. Whatever your application, for severe service control, there is only one intelligent choice: CCI’s DRAG® lOOD control valve.

SOLUTIONS

The DRAG® lOOD control valve provides the complete solution because it eliminates problems of cavitation, noise, erosion and vibration by effectively controlling fluid velocity.

TECHNOLOGY

The technologically advanced design of the DRAG® disk stack trim controls fluid velocities by forcing the fluid through a series of right angle turns, the exact number of turns is scientifically calculated to achieve low fluid velocities consistent with the needs of the application. This assures long, troublefree control valve life

PROVEN EXPERIENCE

CCI has more than 20 years of experience serving the critical service control valve needs of the power, petroleum, chemical, pulp and paper, and marine industries Today's DRAG® valves combine this experience to work for you to provide the following key benefits

Increased plant production n Proven, highly reliable valve performance and

longer intervals between maintenance.

Lowest overall cost n Easy maintenance quick change trim, no

screwed or welded seats. n Long trim life. n Elimination of damaging cavitation, noise and

pipe vibration. n Custom valve designs to fit your piping

constraints. Fewer valves, needed because the DRAG® valve can often do the job of multiple, parallel valves. n Reduced leakage costs. Tight shutoff prevents heat loss due to seal and seat leakage. n Reduced system costs: In many applications, block valves, orifices and/or multiple controls can be eliminated.

Product Range Specifications ®

DRAG lOOD control valves are available in a wide range of sizes, pressure classes, materials and configurations: Pressure Drop Up to 40 Stages Sizes ¼” to 36” Pressure ANSI 150 to 4500 Ratings DIN 10 to 400 Fluid Metal Seat: Temperature Range Soft Seat:

-2500F to 10500F -1600 C to 5650 C See Figure 8

Body Style Globe or Angle design Connection Type Flanged or Buttweld (Raised face or ring-type flanges per ANSI B16.1 1; burtweld per ANSI 16.25; special ends including various clamped-joint hub configurations) Seat Face Design Metallic or Soft Seat Bonnet Style Metal seal or Gasket seal body-to bonnet joint (see Figure 4A-B) Disk Stack Guiding Metal or soft-seated Plug Design Unbalanced (see Figure 4B) Balanced (see Figures 4A, 5) Pressurized seat (see Figures 6A-6C) Characteristic Linear, equal %, Quick Open or Custom Design Rangeability Minimum of 30:1, Up to 300:1 for larger valves, designed to meet application needs Materials Carbon steel, chrome moly, stainless steel, and all other ANSI B 16.34 material (see Table 2 for commonly used materials) Shutoff Unbalanced Plug: Capabilities Soft Seat ANSI Class VI

Metal Seat ANSI Class V

Balanced Plug: Soft Seat ANSI Class VI

Metal Seat-ANSI Class IV or V MSS-SP-6 1 Pressurized Seat Plug: Metal Seat MSS-SP-6 1 Maximum Metal Seat: Up to full ANSI rating Pressure Drop Soft Seat: See Figure 8

APPLICATIONS ®

CCI’s DRAG lOOD control valves have been used in thousands of severe service applications worldwide. They are designed to handle high pressure liquids and gases such as steam, water, petroleum products, and chemicals. Years of research and experience in numerous applications have proven the superiority of the DRAG® valve in critical ® applications. So much so, that the DRAG valve is the only valve that many companies will install in applications crucial to their plant’s operation. And, even if your application is not a critical one, monetary savings justify your choice of the DRAG® valve. The list below identifies some typical DRAG® valve applications from several industries.

OIL AND GAS PRODUCTION Transmission and Refining includes LNG and Petrochemicals • Pump minimum flow control • Feed control • Fire water pump discharge! • minimum flow Compressor anti-surge! kickback • Blowdown discharge to vent or flare • Gas injection • Separator pressure • and level control • Oil/gas pipeline • pressure control • Gas storage • pressure letdown • Pipeline surge relief Gas flow regulators

• • • • • • • • • • •



Pipeline anti-surge Methanol injection W Heavy oil letdown Pump recirculation Steam vent to atmosphere Spent potash recycle Pressure control liquid/vapor Feedstock control Rich amine Ethylene letdown Ammonia letdown Letdown flow control from catalytic reactors

OTHERS • •

Pump test loops Deep mines flood control

Velocity Control

STEAM PRODUCTION In fossil-fired or nuclear power plants, cogeneration facilities, and other industries handling high pressure water or steam. • Main and booster feedwater regulation Start-up and main feedpump recirculation Deaereator level control • Condensate booster pump recirculation • Atmospheric steam dump • Turbine bypass • Sootblower control • Once-through boiler start-up (base-loaded and cycling units) • System start-up: B&W, CE, F\X/ and licensees

• Auxiliary steam • Main steam and reheat steam attemperator spray • High level heater drains • HP coolant injection (HPCI) • Reactor core isolation cooling • (RCIC) • Core spray • Residual heat removal (RHR) • Steam generator blowdown • Pressurizer PORV • CVCS letdown • Sampling

High fluid velocities through the trim are a principal source of severe service control valve problems. The damaging effects of CAVITATION, EROSION, HIGH NOISE and PIPE VIBRATION are typical signs that velocities are not being controlled (see Figure 1). Velocity problems are ® eliminated in the DRAG lOOD control valve.

Key Design Features Flexible Characterization By combining CCI’s unique capability to easily vary the number of turns in each disk passage, the number of passages in each disk, and the number of disks in each stack, CCI has an ability unequaled in the industry to meet your most demanding flow characterization and rangeability requirements.

The DRAG® Valve Concept CCI’s patented DRAG® disk stack controls flowing velocities throughout the valve trim by forcing the process fluid to follow a tortuous path of right angle turns. The resistance to flow provided by these turns (or stages) limits the trim exit velocity to a safe level, regardless of the pressure drop. The DRAG® valve eliminates problems resulting from excessive fluid velocities such as trim and body erosion, noise, vibration and poor process control.

Exceptional Shutoff

The fluid path through the trim is a series of expanding passage grooves in a metal disk (see Figure 2). The 90degree turns in the path reduce the pressure in many steps, to maintain control of the fluid velocity at all points throughout the trim. By varying the number of turns, the DRAG® trim is designed to control the damaging velocities in your specific application. DRAG® valves also eliminate the need for downstream orifices because they control velocity in the valve. The flow path in the DRAG® valve trim is intentionally designed quite small to optimize its pressure reducing qualities. However, when contaminated fluids must flow through the DRAG® valve, the trim is made with thicker disks, larger, deeper passages, and multiple inlet ports to prevent blockage.

Critical service valves often need exceptional shutoff performance to withstand long periods of closure at highpressure drops. Proper valve plug style, seat design, and seat and gasket loading are critical elements that make the difference between proper operation and premature valve failure. Through the use of computer analysis, we ensure that the DRAG® lOOD control valve meets your shutoff challenge with what we believe are the highest standard seat loads in the industry.

Stable Process Control Capacity can be varied for each of the disks in the disk stack. Not only is the velocity controlled, but the fluid flow capacity is also matched to your system design requirements to guarantee stable control. In addition to the disk stack, stable control is also achieved by other unique DRAG® trim design features. Standard DRAG® disk stacks have pressure equalizing ring (P E R) grooves built into them (see Figure 3) and each disk is made with a land on the I.D. so that localized pressure from each disk’s outlet is equalized around the plug This eliminates radial forces on the plug, which might otherwise cause binding in flow under-the-plug applications and/or radial vibration and buffeting in flow overthe-plug applications. CCI’s packing box configuration and packing procedures provide minimum sticking with superior sealability in high pressure, high temperature services. The close tolerance between the spacer, follower, and stem prevents packing extrusion at pressures up to 9,000 psi (600kg/cm2). The result is smooth, stable control of the variable, such as level pressure, temperature or flow.

Better Flow Control with Fewer Valves When exceptionally low flow is required along with high rangeability, the disk stack can be provided with labyrinth grooves at the bottom. These grooves provide a restriction to annular flow (generally ignored by other valve manufacturers) so that the minimum controllable flow is significantly reduced. In combination with our ability to characterize the flow, it is possible for CCI to provide true throttling rangeability in excess of 100:1. In new system designs this can often result in the elimination of smaller parallel start-up valves (such as those used in feedwater control of power plants), saving the piping and installation costs of these valves.

DRAG® Valve with Balanced Plug

DRAG® Valve with Unbalanced Plug

Accessories Matched To performance Requirements The selection of proper accessory hardware is also critical to proper valve performance. Positioners, position transmitters, limit switches, etc. are selected to provide the quality and performance necessary for severe service applications. Computerized engineering analysis enables the CCI Engineer to select quality accessories to assure that stroking speeds, failure modes, and other performance criteria such as resolution and linearity will be achieved not only on our test benches, but in your plant as well.

Valve Plug Configurations DRAG® lOOD control valves use one of three basic valve plug configurations to best suit the application. They are an unbalanced plug, a balanced plug, or a pressurized seat plug. Their typical applications are outlined below. Unbalanced Plug An unbalanced plug (see Figure 4B) is used when unbalanced forces (due to the valve plug area and pressure drop across it) are relatively small, or for special cases where a balanced plug seal material is not compatible with the process fluid. Due to typically large unbalanced forces in high pressure drop situations (forces that must be controlled by the actuator) this design is limited to small valve plug sizes (3” or less). ANSI Class V or Class VI (with soft seat) is achieved. Balanced Plug The balanced plug is the most commonly used valve plug configuration (see Figure 5). It uses axial holes to connect the top and bottom ends of the plug to provide equal pressure on both sides of the plug. This pressure balancing significantly reduces the force required by the actuator. A balance seal is used around the plug to prevent leakage along the outside of the plug. For services to 4500F degrees (2320C) a self-energizing fluorocarbon balance seal can be 0 used, whereas for services to 1050 F (565’C) a controlled compression graphite balance seal is used (see Figure 7). The shutoff achieved through this construction, in conjunction with proper actuation, is: — Teflon (TFE) balance seal, TFE seat - ANSI Class VI — Teflon (TFE) balance seal, Metal seat - ANSI Class IV or V MSS-SP-6 1 — Graphite balance seal, Metal seat - ANSI Class IV or V

0

Gasket Seal: For high temperature applications (above 800 F) or where large thermal transients are anticipated, the body-to-bonnet sealing and trim loading is controlled through the use of high density gaskets. For the very large thermal transient over-the-plug flow applications, Belleville springs are also employed between the bonnet and trim stack. This isolates the trim thermal expansion from the body/bonnet joint gasket, while providing precise loading to the trim gaskets and seals for long cyclic trim life. Construction Materials Materials are selected based upon a combination of code requirements, the chemical nature of the fluid, CCI’s past experience. and the economics of construction.

Pressurized Seat Plug The pressurized seat plug (see Figures 6A-6C) is a special form of the balanced plug, that is balanced during modulation, but unbalanced when shut off. While the unbalanced and balanced plugs may be applied in either over-the-plug (flow-to-close) or underthe-plug (flow-to-open) configurations, the pressurized seat plug is applied only in a flow-to-close configuration. When the valve is completely shut off, as in Figure 6A, the balance hole is closed by the valve stem. The unbalanced, intentional leakage past the piston rings on the valve plug lets upstream pressure build up on top of the valve plug, creating very high seat loading for superior shutoff with a metal-seated valve. This seat loading is in addition to the actuator loading applied to the seat, and is exemplified by the values shown in Table 1. Figure 6C shows that once the stem is lifted to uncover the balancing hole, the main valve plug can be opened as easily as any other balanced plug configuration. With the superior shutoff (MSS-SP-6 1) provided by this plug configuration in high pressure drop applications, the system designer can often eliminate the need for upstream block valves.

Body/Bonnet Closures Two methods are applied generally to provide a leak- free joint between the body and the bonnet. The normal method utilizes a metal seal (see Figure 4A), while special applications use a gasket seal (see Figure 4B). Metal Seal: The bonnet bolting load is transmitted through the bonnet flange directly to the metal seal. The metal seal then transmits its load through the bonnet to hold the quickly removable disk stack and seat ring firmly in place. Leak-free operation is provided by the pressure inside the valve, which self-energizes the metal seal.

Typical construction materials are listed in Table 2. Other materials also may be substituted for the tabulated materials to meet special requirements. Additional Specifications Actuators: The standard CCI actuator is a high performance, double acting, piston type with positioner. CCI actuators are offered with or without manual override and with or without springs. Typical construction materials are listed in Table 3. When necessary for control, we also provide manual, electro-mechanical or electro-hydraulic actuators. Typical Valve/Actuator Configurations: Typical end connection sizes, dimensions and weights are given in Table 4 for globe style valves and Table 5 for angle valves. Information given assumes use of the high performance CCI pneumatic actuator.

2.

-29 0

Temperature (OC) 100 150

50

200

VALV

1600

110

1480 1400

100

PRESSURE DROP (PSI)

80 70

1000

60 800 50 600

40 30

400 345

E

20

200

0

PRESSURE DROP (BAR)

90 1200

10

-20 75 100

FIGURE 8.

200 300 Temperature (OF)

0

Soft Seat Pressure Drop vs. Temperature Capability

Valve Body Assembly Components Body, Bonnet Bolting Disk Stack, Valve Stem Valve Plug, Seat Ring Packing, Seals Gaskets TABL

400 450

TYPICA

200F to45O0F (-290C to 2320(2) Carbon Steel B7 410SS 410SS TFE Graphite/ 347SS

Additional Forces With Pressurized Seat Per Unit of Seat Circumference* POUNDS! PSI KG/CM2 INCHES KG/CM INCH 500 89 8 500 35 8 750 134 1000 178 8 10 1250 223 12 1500 267 1000 178 8 1000 70 8 1500 267 2000 356 8 10 2500 446 12 3000 535 2000 356 8 2000 141 8 3000 535 4000 713 8 10 5000 891 12 6000 1069 8 4000 713 Y 4000 282 6000 1069 8 1426 8 8000 10 10000 1782 12 12000 2139 TABLE 1. SUPPLEMENTAL LOADING ON PRESSURIZEDSEAT PLUG DUE TO PRESSURE UNBALANCE Shutoff Pressure

250

L

Valve Trim Size

*These high thrusts are in addition to the loading provided by the actuator resulting in shutoff which is jar better than the ANSI B 16 104 class 5” requirements for metal seated control valves.

Typical Materials 4500F to~0F (2320C to4270C) Carbon Steel B7 410SS 410SS Grafoil Graphite/ 347SS L

Actuator Component Standard Materials Piston, Cylinder End Caps Aluminum Cylinder Black Amalgon Springs Chromium Vanadium Steel Seals Buna N, Viton Tubing 300SS TABLE 3. STANDARD ACTUATOR MATERIALS

8000F to 10500F (4270(2w 5660C) 1.25 - 2.5% Cr-Mo Steel B16 Inconel 718 Fll/Alloy 6 Grafoil Graphite/ 347SS

TABLE 4 TYPICAL GLOVE VALVES Sizes and Dimensions

D

D

C

A

C

B

BUTTWELD

Valve Size Inlet X Outlet (inches)

Plug Size (in.)

ANSI Class

2x2 2x2 3x3 3x3 4x4 4x4 4x4 4x4 4x4 6x6 6x6 8x8 8x8 8x8 8x8 10x10 10x10 10x10 12x12 12x12 12x12 12x12 12x12 14x14 14x14 14x14 14x14 14x14 14x14 16x16 16x16 16x16 16x16 16x16 16x16

1.5 1.5 2 2 2.5 2.5 2.5 3 3 4 4 6 6 6 6 6 6 6 7 7 7 10 10 8 8 8 10 12 12 10 10 10 12 14 14

1500 2500 1500 2500 2500 1500 2500 1500 2500 1500 2500 150 300 600 2500 150 300 600 150 300 600 150 300 150 300 600 600 150 300 150 300 600 600 150 300

Stroke IN 3.5 3.5 3.5 3.5 4.5 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 14 14 14

MM 89 89 89 89 114 152 152 152 152 152 152 203 203 203 203 203 203 203 203 203 203 254 254 254 254 254 305 305 305 305 305 305 356 356 356

A Buttweld IN 18.4 22.4 21.1 26.1 35.9 27.6 35.9 27.6 35.9 32.6 40.3 33.5 33.5 33.5 56.0 40.0 40.0 40.0 44.0 44.0 44.0 44.0 44.0 48.0 48.0 48.0 48.0 48.0 48.0 51.0 51.0 59.8 59.8 51.0 51.0

MM 467 569 536 663 912 701 912 701 912 828 1023 851 851 851 1422 1016 1016 1016 1118 1118 1118 1118 1118 1219 1219 1219 1219 1219 1219 1295 1295 1519 1519 1295 1295

B W/Flange IN 26.9 32.9 30.9 39.9 51.4 37.9 51.4 37.9 51.4 46.6 62.3 33.5 33.5 33.5 81.5 40.3 40.3 40.3 44.3 44.3 44.3 44.3 44.3 48.3 48.3 48.3 48.3 48.3 48.3 51.8 51.8 60.5 60.5 51.8 51.8

MM 683 836 785 1013 1306 963 1306 963 1306 1184 1582 851 851 851 2070 1024 1024 1024 1125 1125 1125 1125 1125 1127 1127 1127 1127 1127 1127 1311 1311 1537 1537 1316 1316

FLANGED

C W/O Man. Override IN MM 1359 53.5 1359 53.5 1364 53.7 1364 53.7 1585 62.4 1623 63.9 1623 63.9 1623 63.9 1623 63.9 1633 64.3 1633 64.3 2042 80.4 2042 80.4 80.4 2042 79.6 2022 2050 80.7 2050 80.7 2050 80.7 2055 80.9 80.9 2055 80.9 2055 86.3 2192 86.3 2192 83.7 2126 83.7 2126 83.7 2126 89.2 2266 89.0 2261 89.0 2261 89.4 2271 89.4 2271 91.0 2311 118.0 2997 116.5 2959 116.5 2959

D W/Man. Override IN MM 1956 77.0 77.0 1956 1961 77.2 1961 77.2 2182 85.9 2220 87.4 2220 87.4 2220 87.4 2220 87.4 2230 87.8 2230 87.8 116.9 2969 116.9 2969 116.9 2969 116.2 2951 117.2 2977 2977 117.2 117.2 2977 117.5 2985 117.5 2985 117.5 2985 122.9 3122 122.9 3122 120.2 3053 120.2 3053 120.2 3053 125.8 3195 125.6 3190 125.6 3190 126.0 3200 126.0 3200 127.6 3241 161.4 4100 159.9 4061 159.9 4061

Approximate Weight LBS 550 550 650 650 1050 1050 1050 1050 1050 1500 1500 1550 1600 1650 1700 1700 1750 1900 2300 2400 2600 2300 2400 3450 3600 3750 3650 3950 3600 3650 4250 4050 4400 3800 4050

KG 250 250 295 295 476 476 476 476 476 681 681 703 726 749 771 771 794 862 1044 1089 1180 1044 1089 1565 1633 1701 1656 1792 1633 1656 1928 1838 1996 1724 1838

NOTES *All dimensions are for reference only *Manual override is optional *Weights are with flanges

TABLE 5 TYPICAL ANGLE VALVES Sizes and Dimensions

L

L

K

BUTTWELD Valve Size Plug ANSI Inlet X Outlet Size Class (inches) (in.) 2x2 2x2 3x3 3x3 4x4 4x4 4x4 4x4 4x4 6x6 6x6 8x10 8x10 8x10 10x12 10x14 10x14 10x14 10x14 12x16 12x16 12x16 12x16 12x18 12x18 12x18 16x20 16x20 16x20 18x24 18x24

1.5 1.5 2 2 2.5 2.5 2.5 3 3 4 4 6 6 6 6 8 8 8 8 10 10 10 10 10 10 10 12 12 12 14 14

1500 2500 1500 2500 2500 1500 2500 1500 2500 1500 2500 300 600 900 2500 150 300 600 1500 150 300 600 900 150 300 900 150 300 600 150 300

Stroke

FLANGED A Buttxveld

K

K

E

G

F

C

A

L

L

K

H

BUTTWELD

FLANGED

C W/Flange

E Buttweld

F Buttweld

G W/Flange

H W/Flange

IN

IN

IN

IN

IN

MM

IN

MM

IN

MM

3.5 3.5 3.5 3.5 4.5 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 12 12 12 14 14 14 16 16

89 89 89 89 114 152 152 152 152 152 152 203 203 203 203 254 254 254 254 305 305 305 305 305 305 305 356 356 356 406 406

9.3 11.4 10.7 13.3 18.1 14.0 18.1 14.0 18.1 16.5 20.1

236 290 272 338 460 356 460 356 460 419 511

13.6 16.7 15.6 20.2 25.9 19.1 25.9 19.1 25.9 23.5 31.1

345 424 396 513 658 485 513 485 513 597 790 9.7 9.9 10.3 14.2 10.5 11.9 12.4 12.5 12.6 13.1 13.9 15.0 12.9 13.8 12.0 13.8 15.2 16.4 17.5 18.9

MM

246 251 262 361 267 302 315 318 320 333 353 381 328 351 305 351 386 417 445 480

10.9 11.4 11.6 18.6 13.2 13.5 14.8 16.3 15.2 15.7 14.8 15.4 15.9 16.3 16.8 17.2 18.1 19.6 19.8 17.0

MM

277 290 295 472 335 343 376 414 386 399 376 391 404 414 427 437 460 498 503 432

14.1 15.4 16.9 30.9 14.5 16.6 18.7 22.8 17.1 18.3 20.3 23.1 17.4 18.9 20.1 18.8 21.0 23.6 23.0 25.1

MM

358 391 429 785 368 422 475 579 434 465 516 587 442 480 511 478 533 599 584 638

15.5 17.7 19.1 37.1 18.2 19.1 21.5 28.3 20.2 21.5 22.1 24.1 21.4 22.5 26.0 22.9 24.5 27.4 25.8 23.6

K W/0 Man. Over.

W W/Man. Over.

Approximate Weight

MM

IN

MM

IN

MM

LBS

KG

394 450 485 942 462 485 546 719 513 546 561 612 544 572 660 582 622 696 655 599

51.3 51.3 51.1 51.1 59.5 61.0 61.0 61.0 61.0 60.3 60.3 74.2 74.2 74.2 74.4 76.6 75.7 76.6 77.7 80.5 80.5 80.9 80.9 80.1 80.1 80.9 106.5 106.3 106.6 105.8 106.8

1303 1303 1298 1298 1511 1549 1549 1549 1549 1532 1532 1885 1885 1885 1890 1946 1923 1946 1974 2045 2045 2055 2055 2035 2035 2055 2705 2700 2708 2687 2713

74.8 74.8 74.6 74.6 83.1 84.6 84.6 84.6 84.6 83.8 83.8 110.7 110.7 110.8 110.9 113.2 112.3 113.2 114.2 117.1 117.1 117.5 117.4 116.6 116.6 117.5 149.9 149.7 150.0 149.2 150.2

1900 1900 1895 1895 2111 2149 2149 2149 2149 2129 2129 2812 2812 2814 2817 2875 2852 2875 2901 2974 2974 2985 2982 2962 2962 2985 3807 3802 3810 3790 3815

300 430 450 650 900 650 900 650 900 1250 1800 1500 1900 2150 5100 2250 2800 3600 4700 2650 2950 3450 4000 2950 3200 4400 3300 4000 4850 4400 5250

135 195 205 295 410 295 410 295 410 570 815 680 865 975 2315 1020 1270 1635 2135 1205 1340 1565 1815 1340 1455 2000 1500 1815 2200 2000 2385

NOTES *All dimensions are for reference only *Manual override is optional *Flanged forged bodies are integral flanges not weld on Forged body dimensions (E,F,G&H) will vary with actual connection size (pipe & schedule)

n

CCI Services

Today’s plants are running longer, at higher outputs, and under more sophisticated plant automation systems than ever before. And it all radically increases the performance demand on your control valves. What you need is a resource. Someone who knows these valves and their applications from the inside out. Someone who knows the answer when control valve performance starts slip-ping. Someone like the control valve experts at CCI. Today, maintaining peak performance of critical system components like control valves means more to you. It always has to us. n

Parts

When your valves need a spare part, use ones you know will work — parts from the original manufacturer. Many CCI DRAG® and CCI-Bailey valves are completely custom-designed and built. We have the original drawings, specifications, and equipment to make the right replacement part for your valve. Not a copy, but the exact part to fit your needs. Made from the right materials, to the right dimensional specs, by qualified machinists, with Nstamp qualification, when needed. And all our spares meet the original industry standards for which the valves were designed: API, ANSI or ASME n

Field Service

When you need an expert at your elbow, our fully trained and experienced Field Service Technicians are the right answer. Whether it’s a routine maintenance check or an emergency repair, our team has the experience, the tools and access to all information about the valves we built for you to insure that your valves will go on performing the way you expect. When your conditions demand it, our people can completely rebuild a control valve in line at your site and re-calibrate it before returning it to service. They’ll even help sort our your spares inventory.

n

Rebuilds Our factory-trained specialists handle complete rebuild procedures including full disassembly and cleaning, weld-ing, overlay and modification or fabrication of needed parts, part matching for tight sealing, reassembly, leak testing, paint-ing and return shipment — and this applies to the smallest cage trim valve and the biggest DRAG® severe service valve. We even have a unique exchange program to shorten your downtime for rebuilt type VBJ actuators typically found on CCIBailey valves. Call us today for more information.