Composite Boiler
TABLE OF CONTENTS Table of contents System Concept Recommended system layout...........................................
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TABLE OF CONTENTS
Table of contents System Concept Recommended system layout........................................................................................1 Technical data.............................................................................................................2 Steam Water System....................................................................................................3 Pressure atomizing burner.............................................................................................4 Fuel oil supply Pressure atomizing burner.......................................................................5 Control System Aalborg OC-TCi...................................................................................6 Drawings....................................................................................................................7 Spare Parts..................................................................................................................8
Aalborg OC-TCi Boiler Descriptions................................................................................................................9 Installation................................................................................................................10 Feed and boiler water.................................................................................................11 Safety valves.............................................................................................................12 Feed water system......................................................................................................13 Feed water pump unit.................................................................................................14 Salinity alarm equipment............................................................................................15 Oil detection equipment..............................................................................................16 Steam dump equipment...............................................................................................17
Pressure atomizing burner Descriptions..............................................................................................................18 Installation................................................................................................................19 Cooler unit................................................................................................................20
Aalborg OC-TCi Control system (touch) Aalborg control system...............................................................................................21
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TABLE OF CONTENTS
Table of contents Recommended system layout Description Recommended system layout......................................
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Document ID Page SD9010_33.................. 1-2
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
Recommended system layout 1
Description The layout of the steam/water system as well as the oil system is essential for the boiler plant operation and operation philosophy. The design and construction of the system components should therefore be considered carefully during layout of the plant. Alfa Laval gives some general requirements and recommendations regarding the layout of the system. These recommendations should be followed strictly in order to have the best working conditions for the boiler plant and to extend the working life of the plant. Please note that operation data, process data, etc. are listed elsewhere in this manual, e.g. like in the “Technical data for boiler unit” section. The requirements/recommendations for some of the most essential components are listed below. Attention: If the following sections describe system components, which are already included in the delivery from Alfa Laval, the specific instructions for these parts should also be consulted. If system components are not a part of the actual plant these recommendations should be ignored.
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Recommendations 2.1 Hydraulic pressure test If a hydraulic pressure test of the boiler with valves mounted is required, it shall be performed by sealing the open valve ends with blind flanges or in case of connecting piping system already connected, with flat "Spade type" flange inserts.
2.2 Feed water pumps -
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Min./max. inlet pressure: according to the recommendations of the manufacturer. Max. permissible operating pressure: according to the recommendations of the manufacturer. Min. flow rates: according to the recommendations of the manufacturer. Feed water operation temperature:85-95˚C. Pump flow layout: 1.25 times max. steam output of the boiler(s). Pump pressure layout: max. allowable working pressure of the boiler (s) + 4 bar.
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.3 Feed water line layout -
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In case of a double boiler plant with common feed water pumps the layout of the feed water lines for each boiler must be arranged symmetrically. It can be arranged by e.g. installing a T-connection piece when dividing the common feed water line after the pumps. According to classification requirements a double line is required from feed water pump to feed water valves for each boiler. For installation of chemical dosing unit a short piece of common line can be used, the maximum length of this common line should be 1 m. The suction line must have a continuous fall from the hot-well tank to the pumps (min. 15˚). Velocity in suction lines should not be higher than 2 m/s. Bendings, T-connections, etc. should not be located closer than 5 times the size of the pump inlet diameter, or pipe diameter, whichever are the largest, in order to reduce cavitations occurring from these item.
2.4 Chemical dosing -
Chemical dosing: see the specific instruction (OM9210#99).
2.5 Feed water control valve -
The inlet and outlet stretches of the piping should be of straight piping length. Min. two times the pipe diameter by inlet and six times by outlet. Valve plug type: parabolic plug installed with the feed water flow direction against the valve closing direction. The valve should be designed for a pressure drop of 2.7 bar at max. steam output. Regulation type: single loop PID-controller.
2.6 Safety valve waste pipe -
Safety valve: see the specific instruction (IN6040#01).
2.7 Boiler drain -
Drain pipes from the scum valve and blow down valves must lead to an overboard line. If the blow down valves do not include a non-return function the drain lines from these must lead to separate overboard lines.
2.8 Sample cooler -
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Sample cooler: should be able to cool the collected boiler water down to approx. 25˚C. Sample line from boiler to be as short as possible, and with a small volume (diameter) Preferred material of sampling pipe: Stainless Steel, which does not have influence on common analyse of the boiler water
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.9 Circulation pumps -
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Min. two circulation pumps should be included. One pump must be kept in continuous operation (also in port) and the other pump in automatic stand-by operation mode. As a guideline for the circulation at design load the flow should be min. six times the load for water tube exhaust gas boilers and three to four times the load for smoke tube exhaust gas boilers. The combined pressure drop across the orifice and reducing valve should not be less than 0.5 – 1.0 bar. Observe the temperature of the water to be pumped.
2.10 Circulation water line layout -
The suction and pressure pipes must be designed in accordance with the recommendations of the manufacturer. The water velocity should not exceed approx. 0.5 m/s in the suction line and approx. 1.5 m/s in the pressure line. The circulation pumps must be located at least 10 m below the outlet circulation socket on the oil fired boiler. The suction line must have a continuous fall from the oil fired boiler to the pumps (min. 15˚).
2.11 Circulation flow measurement -
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The circulation flow measurement system for exhaust gas boilers without separate steam space must ensure a continuous water circulation. It can e.g. consist of a reducing valve, orifice, and differential pressure indicator switch. The reducing valve is used to ensure a considerable higher pressure drop over the valve than the exhaust gas boiler and circulation return pipe. The orifice and differential pressure indicator switch are used for alarm and start of the standby pump. A valve size which is two times smaller than the inlet pipe should normally be chosen. Furthermore, the reducing valve should have a locking function. The orifice must be installed in a straight pipe with a length of at least 25 and 10 times the nominal pipe size before and after the orifice, respectively. The pipe connection for the differential pressure indicator switch should not be located closer to the orifice than 2 and 5 times the nominal pipe size before and after the orifice, respectively. In case two or more boilers are sharing the same pump, an orifice must be installed at each boiler water inlet to secure a uniform water distribution according to the requiremnet in technical data for each boiler. The orifice size must be calculated to fit the specific installation.
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.12 Main steam line layout -
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The steam piping up to the main steam valve must be flexible in order to minimise external loads on the main steam valve and associated branch. The flexibility can be achieved with loops build into the main steam line to take up heat expansion from the boiler and steam piping or with an expansion joint next to or close to the main steam valve. Alfa Laval recommend to provide the system with loops as expansion joints should only be used on very short steam lines and are dangerous if not installed correct. In case of a double boiler plant the layout of the main steam pipe for each boiler must be arranged symmetrically. It can be arranged by e.g. installing a Y-connection piece at the common steam line. Even steam lines are insulated condensate may appear in long lines and/or where the steam flow not are present. It is recommended to make condensate traps/pockets with manual or automatic drains at suitable locations in order to avoid that condensate can accumulate making corrosion and/or water hammering/chocks in the system.
2.13 Soot blower supply lines -
Irrespective whether the soot blower are supplied with steam or air, it must be ensured that the supply line to the blower are free from condensate/water. Soot bower pipe lines should be made with so much inclination that condensate/water can not accumulate irrespectively the vessels trim, and manual or automatic drains installed.
2.14 Steam dump equipment -
The dump valve must be able to blow off the exhaust gas boiler steam capacity at 100% boiler design load (ISO condition). The smallest possible valve size should be chosen. The pipe size before the valve must be min. two pipe sizes larger than the dump valve size. The pipe size after the valve must be min. four pipe sizes larger than the dump valve size. The dump valve should be placed as near the dump condenser as possible. The inlet and outlet stretches of the piping from the dump valve should be of straight piping length. Min. two times the pipe diameter by inlet and six times by outlet. The stretches should, however, be as short as possible. If there are valves placed in the system before and/or after the dump valve these should be of the straightway type and of the same size as the pipes. Regulation type: single loop PID-controller.
2.15 Steam dump condenser -
The steam dump condenser must be able to condensate the full amount of steam generated in the exhaust gas boiler(s). Or if a composite boiler is installed, the full amount of steam generated by the exhaust gas part of the composite boiler(s).
2.16 Hot-well -
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The hot-well tank should be of the pressure less type. The hot-well tank capacity should be designed to at least contain 1.25 times the water volume between the high and low water level marks on the boiler(s).
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.17 Steam injection system -
The steam injection system must be able to increase the hot-well water temperature by min. 30˚C. The recommended service steam pressure is 6-7 barg.
2.18 Oil detection equipment -
Oil detection equipment: should be able to measure accumulated oil content in the hot-well tank.
2.19 Salinity alarm equipment -
Salinity alarm equipment: should be able to measure the feed water conductivity in the units [μS/cm] or [ppm] and include temperature compensation.
2.20 Smoke funnel -
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The smoke funnel should have a sufficiently stiffness to avoid pulsation during operation of the boiler. Smoke funnel: see the specific instruction for installation of the boiler. In case of exhaust gas boilers or combined boilers the exhaust gas inlet piping should be designed so that the exhaust gas flow is evenly distributed over the entire inlet cross-section area. The inlet piping should furthermore be constructed so that no washing water can enter the turbo chargers of the main engine. The design of the smoke funnel shall be made in a way securing that rain water not will make damage corrosion to the boiler. (Standard boiler outlet arrangements is not designed as rain collectors)
2.21 Smoke density equipment -
Smoke density equipment: should be of the obscuration measuring type.
2.22 O2-measurement -
O2-measurement equipment: according to the recommendations of the manufacturer.
2.23 Fuel Compatibility As fuel oil systems normally are build in a way where light and heavy fuels from time to time will be mixed in periods, as well as fuel lines commonly are flushed to the heavy fuel oil tanks, it is essential that it is ensured that the fuels used are able to be mixed together in order to avoid operation problems.
2.24 Three-way valve unit (MDO/MGO/HFO ) -
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As flushing of the fuel oil system requires knowledge of position of the 3 way valves in both supply and return lines, the valves must be equipped with position indicators for both positions. As the selection of fuel normally is done by the 3 way valves in the supply line, they can be manual operated valves. As the destination of the return oil is shifted during flushing the 3 way valves in the return line should be fitted with an actuator. Please see recommended fuel oil supply system layout, for the actual plant.
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.25 Fuel oil pumps -
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Fuel Oil Pumps are not to be used for pipe flushing purpose, unless special means are taken to prevent the pump to be exposed to foreign matter in the oil, do note that the normal operation filter is not designed for flushing purpose. Min./max. inlet pressure: according to the recommendations of the manufacturer. It is important to observe the min. NPSH value in all possible operating conditions also with regard to the oil level in the tanks. Max. permissible operating pressure: according to the recommendations of the manufacturer. Heavy fuel oil must be pre-heated to a temperature which secures the oil pumps suitable operation conditions. For most pump types the viscosity should not exceed 380 cSt. The viscosity of marine gas oil and marine diesel oil at the pump should not be lower than minimum stated in Pump Technical Data in any operation condition to ensure suitable lubricating conditions for the oil pumps . Min./max. operational temperature: according to the recommendations of the manufacturer. Pump capacity layout: 2.0 - 2.5 times max. oil amount for the burner(s) in case of a boiler plant with pressure atomizing burner(s). Pump capacity layout: minimum 1.1 times max oil amount for the burner(s) in case of a boiler plant with steam atomizing burner(s) or rotary cup burner(s). In case of pump aggregates which do not have filters attached, it is recommended to mount a filter in the suction line to protect the pumps against solid contamination. Filter should always be installed during commissioning. The filter mesh width should be 0.1 – 0.3 mm. As an overload protection, a pressure-relief valve must be installed in each pump, which is serially set to a response pressure approx. 10% above the operating pressure.
2.26 Fuel pressure control valve -
Fuel pressure control valve: according to the recommendations of the manufacturer. Regulation type for steam atomizing burner: Single loop PID -controller or self acting valve depending of fuel type .
2.27 Oil pre-heaters for steam atomizing burner(s) -
Each oil pre-heater must be able to heat the full amount of heavy fuel oil for the oil burner(s) to obtain the correct viscosity of the oil. The oil pre-heaters must be installed in such a way that the tube insert easily can be dismantled for inspection and cleaning. Temperature transmitters and indicators should not be installed more than 0.5 m after the oil pre-heater(s) connection point.
2.28 Oil pre-heaters for rotary cup burner(s) (if mounted in ringline) -
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Each installed oil pre-heater must be able to heat the full amount of heavy fuel oil for the oil burner(s) to obtain the correct viscosity of the oil. Temperature probes/sensors and indicators should not be installed more than 0.5 m after the oil pre-heater(s) connection point.
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.29 Steam traps for steam atomizing pipeline -
Steam traps for steam atomizing pipelines must be of the ball float type. Other types of steam traps can cause instability in the atomizing pressure which affects the burner when it operates on low load.
2.30 Ignition oil pump for rotary cup burner(s) and steam atomizing burner(s) -
Pump pressure range: 7 – 14 barg Pump capacity at 10 bar, 4 cSt.: approx. 50 l/h Viscosity range of ignition fuel oil: 1.1 -12 cSt. One-pipe system should be used when the pump is placed lower than tank level (positive suction head). Two-pipe system should be used when the pump is placed higher than tank level (negative suction head). It is recommended to install a pressure relief valve with an opening pressure of 20 barg. The relief valve protects the pressure pipes against leaks which can occur due to heating of the ignition oil when the pump is stopped.
2.31 Mixing tube -
Mixing tube for steam atomizing burners: HFO tank mounting see IN5580#01 MGO tank mounting see IN5580#04 Mixing tube for rotary cup and pressure atomizing burners: HFO tank mounting see IN5590#02 and IN5590#05 MGO tank mounting see IN5580#04
Caution: Actual pump flow should be based on pump flow for operating on a HFO oil with a viscosity of 380 cSt.
2.32 Gas/air separator unit for pressure atomizing burner(s) -
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For pressure atomizing burners with high pressure oil pumps mounted at the burner unit. The gas/air separator and filter unit must be placed next to the burner (if installed). The ring line pressure should be dimensioned according to the technical specification for the burner. For pressure atomizing burners with high pressure pump at the tank, a mixing tube is installed see instruction (IN5590#02).
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.33 Oil pipeline layout -
The oil flow velocity should not exceed approx. 0.5 m/s in the suction line and approx. 1.0 m/s in the pressure line. Observe the NPSH (net positive suction head) values of the pumps when the oil pipelines are designed and installed. The suction and pressure pipes must be designed in accordance with the recommendations of the manufacturer. The nominal diameter of the suction and pressure pipelines must at least be of the same size as the nominal pump diameter or larger. Sudden changes of cross-sections and directions, as well as hairpin bends, must be avoided. The oil pumps must be protected during pressure test of the pipelines. It is not recommended to carry out the test using water as this immediately destroys the pumps. Furthermore, water residues, still in the pipelines create rust formations. The suction line must have a continuous fall from the oil tanks to the oil pumps in the system (min. 15˚). Be aware that varying pressure loss’s in the pipe lines due to variance in flow and viscosity may have a negative effect on mechanical regulation valves, whereas such pressure loss’s should be kept insignificant.
2.34 Tracing -
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Whenever a boiler plant is intended to operate on heavy fuel oil, all pipes carrying fuel oil must be insulated and traced in order to keep a sufficiently low viscosity of the oil. The tracing can be done either by means of steam heating or by means of electric heating cables. The tracing must be controlled. Components carrying heavy fuel oil, such as oil pumps, valves, etc., should also be traced, and insulated, if not equipped with other heating sources.
2.35 Engine room pressure -
It is expected that the control of the engine room ventilation keeps an equal or positive engine room pressure compared to the atmospheric pressure.
2.36 Combustion air fan for steam atomizing burner(s) -
Construction of the air duct system: see the specific instruction (IN5550#01). The maximum allowable air duct pressure loss stated in the technical data for combustion air fan (SD9010#14) must be observed. If the actual pressure loss is higher than stated, Alfa Laval must be informed for review of the fan design data.
2.37 Control air supply -
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Ensure that the air quality is suitable. Grease-free instrumental air with a solid content < 30 µm and a pressure dew point 20 K below the lowest ambient temperature must be supplied. (OM5510_05)
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SD9010_33#P.1 RECOMMENDED SYSTEM LAYOUT
2.38 General pipeline notes and recommendations -
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Please note that all pipelines are expanding with increased temperatures and must be arranged in such a way that the thermal expansion of the piping systems as well as the connected components (boiler, pumps, etc.) do not transform any significant forces to the sockets on the various components. Galvanised piping should not be used in steam boiler plants, as the galvanisation layer by experience is pealing off, as well as form part of a galvanic process, and cause corrosion problems in the systems. In connection with the boiler plant installation all piping systems must be thoroughly cleaned in order to remove all welding beads, grease, dirt, etc. System components, such as e.g. pumps, must be protected during pressure test of pipelines. This can be done by disconnecting the components, inserting blind flanges, or taking special care of the components afterwards. Before start up it must be ensured that all pipelines are ready for operation and that possible blind flanges used during pressure tests have been removed. Alfa Laval recommends to use blind flanges of the “spade” type, having a long handle indicating that it is mounted and hereby indicating this to the personnel.
2.39 Exemption of liability The above mentioned recommendations has not solely been given as recommendations, but included as well good practice and common engineering, and is intended to cause the design and installation staff to consider how the successful installation can be made in the individual installations. Further, in case of trouble which can be related to that the above not has been considered and incorporated as intended, the liability of Alfa Laval becomes void.
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TABLE OF CONTENTS
Table of contents Technical data Description Technical data for boiler plant..................................... Technical data for Aalborg OC-TCi............................. Technical data for feed water pumps............................ Technical data for Cooler........................................... Technical data for fuel oil pump G147......................... Technical data for fuel oil pump G450.........................
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Document ID Page 106988........................ 2-2 106988........................ 2-3 106988........................ 2-6 106988........................ 2-7 106988........................ 2-8 106988........................ 2-9
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TECHNICAL DATA FOR BOILER PLANT
Technical data for boiler plant 1
General data • •
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General plant data • • • • • • • • • • • •
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Classification society:......................................................................................BV Sub-notification (Unattended operation):.............................................AUT-UMS Service level:...........................................................................................Essential Flange standard:...............................................................................................EN Plant supply voltage:..............................................................................3 x 440 V Plant control voltage:...................................................................................230 V Pilot voltage:..................................................................................................24 V Frequency:...................................................................................................60 Hz Pressure gauge calibration:...................................................................Mpa/Multi Thermometer calibration:...................................................................................ºC Language on signs:....................................................................................English Ambient air temperature:..............................................................................45 ºC
Documentation data • • • •
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Request No./Order No.:..........................................................................106988-1 Hull No./Nos.:..............................................................................DY152, DY153
Language for manuals:..............................................................................English Set of approval manuals:.....................................................................8 sets+1CD Set of working manuals:......................................................................6 sets+1CD Set of instruction manuals:...........................................................6 sets+1CD/ship
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TECHNICAL DATA FOR AALBORG OC-TCI
Technical data for Aalborg OC-TCi 1
General data • •
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Dimensions for boiler unit • • • •
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Steam output, simultaneous operation:..................................................2,300 kg/h Steam output, oil fired section:..............................................................1,600 kg/h Steam output, exhaust section:.................................................................700 kg/h Working pressure:................................................................................0.6 Mpa(g) Working temperature:.................................................................................165 ºC Max. allowable working pressure:........................................................0.8 Mpa(g) Feed water operation:..................................................................................OnOff Feed water temperature, layout:....................................................................80 ºC
Data for pressure part • • • • • • •
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Height to top of smoke outlet box:.........................................................5,061 mm Diameter incl. insulation:.......................................................................2,570 mm Weight of boiler unit excl. water:..............................................................16.0 ton Weight of boiler unit incl. water:..............................................................24.3 ton
Water/steam process data • • • • • • • •
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Request No./Order No.:..........................................................................106988-1 Hull No./Nos.:..............................................................................DY152, DY153
Boiler type:.......................................Vertical, composite smoke/water tube boiler Boiler model:..............................................................................Aalborg OC-TCi Test pressure:............................................................1.5 x Design pressure bar(g) Protection of boiler body:.................................................................HeatResistant Insulation thickness:...................................................................................75 mm Cladding type:............................................................................................Trapez Colour of insulation plates:..........................................................Blue(RAL5002)
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TECHNICAL DATA FOR AALBORG OC-TCI
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Combustion process data (oil-fired section) • • • • • • • • • • • • • • • • • • •
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Combustion process data (exhaust gas section) • • • • • •
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Main engine:.............................................................................5S60ME-C8.1 TII Engine load, design:..............................................................................80 %MCR Design condition:............................................................................................ISO Exhaust gas flow:................................................................................62,900 kg/h Inlet temperature of exhaust gas:.................................................................214 ºC Outlet temperature of exhaust gas:..............................................................188 ºC
Data for pressure loss layout • • •
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Min. calorific value of Marine Gas Oil:.............................................42,200 kJ/kg Min. viscosity of Marine Gas Oil:....................................................2 cSt. at 40ºC Max. viscosity of Marine Gas Oil:....................................................6 cSt. at 40ºC Max. density of Marine Gas Oil:...............................................890 kg/m³ at 15ºC Min. calorific value of diesel oil:.......................................................42,200 kJ/kg Min. viscosity of diesel oil:..............................................................2 cSt. at 40ºC Max. viscosity of diesel oil:............................................................11 cSt. at 40ºC Max. density of diesel oil:.........................................................900 kg/m³ at 15ºC Min. calorific value of fuel oil:..........................................................40,200 kJ/kg Max. viscosity of fuel oil:.............................................................700 cSt. at 50ºC Max. density of fuel oil:............................................................991 kg/m³ at 15ºC Turn down ratio on fuel oil:..............................................................................3:1 Fuel oil temperature before pre-heater:.........................................................60 ºC Fuel oil viscosity at burner inlet:..............................................................8-10 cSt. Fuel oil temperature at burner inlet:............................................................145 ºC Air excess No. at 100% load:............................................................................1.2 Flue gas temperature (clean boiler):............................................................355 ºC Air consumption at 100% load:..............................................................2209 kg/h Flue gas flow (approx.):.........................................................................2323 kg/h
Pressure loss across flue gas system, max.:...........................................10 mmWC Pressure loss across boiler (oil-fired section):.....................................267 mmWC Pressure loss across boiler (exhaust gas section):................................107 mmWC
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TECHNICAL DATA FOR AALBORG OC-TCI
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Data for burner • • • • • • • • • • • •
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Data for control system • • • • • • •
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Power consumption for boiler plant, approx.:...............................................32kW Insulation class:...................................................................................................F Degree of protection:......................................................................................IP54 Colour of boiler control panel:................................................Munsell(7.5BG7/2) HMI unit:........................................................................................................Yes Ethernet:...........................................................................................................No MODBUS interface:........................................................................................Yes
Operational data for boiler plant • • • •
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Burner type:.............................................................................Pressure atomizing Burner regulation:...............................................................................Modulating Model:...................................................................................................KBM 125 Primary fuel:...................................................................................Heavy fuel oil Secondary fuel:...............................................................Marine gas oil/Diesel oil Burner capacity on diesel oil/marine gas oil, min.:.....................................40 kg/h Burner capacity on diesel oil/marine gas oil, max.:..................................114 kg/h Burner capacity on fuel oil, min./max.:...............................................52/119 kg/h Nozzle:................................................................................................W1-100-50 Flame tube:...................................................................................Maker standard Diffuser disc:.................................................................................Maker standard Colour of burner unit:...........................................................................RAL 5002
Operation:......................................................................................24h unattended Automatic mode:.............................................................................................Yes Manual mode:..................................................................................................Yes Emergency mode:............................................................................................Yes
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TECHNICAL DATA FOR FEED WATER PUMPS
Technical data for feed water pumps 1
General data • •
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Data for pump • • • • • • • • • •
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Pump operation type:...........................................................................Centrifugal Pump type:................................................................................................CR3-17 Number of pumps:...............................................................................................2 F.W pump designed for simultaneous operation:.............................................Yes Delivery head:......................................................................................12.0 bar(g) Pump capacity:.....................................................................................2,875 kg/h NPSH:........................................................................................................1.75 m Max. media temperature:............................................................................120 ºC Weight of unit:...........................................................................................44.5 kg Colour of unit:.............................................................................Makers standard
Data for pump motor • • • • • • • • •
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Request No./Order No.:..........................................................................106988-1 Hull No./Nos.:..............................................................................DY152, DY153
Motor type:..................................................................................Makers standard Rated current:..................................................................................................4 A Starting method:...............................................................................Direct on line Starting current:.............................................................................................39 A Rated output for motor:..............................................................................2.2 kW Revolutions:.......................................................................................3,500 r.p.m. Standby heating:...............................................................................................No Insulation class:...................................................................................................F Degree of protection:......................................................................................IP55
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TECHNICAL DATA FOR COOLER
Technical data for Cooler 1
General data • • •
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Data for Cooler • • • • • • • • • • • • • •
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Project No.:......................................................................................106988-01/02 Hull No.:........................................................................................DY152,DY153 Colour of cooler unit:...................................................................Silver RAL9006
Cooler type:................................................................................MX10 T16 L600 Number of coolers:..............................................................................................1 Marine gas oil capacity:.........................................................................3000 kg/h Design pressure (oil side):...........................................................................16 bar Design pressure (water side):.......................................................................16 bar Marine gas oil inlet temperature:...........................................................max 60 C Marine gas oil outlet temperature:................................................................54 C Cooling media:........................................................Technical treated fresh water. Cooling water amount:.......................................................................... 3900 kg/h Cooling water inlet temperature:...................................................................36 C Cooling water outlet temperature:.................................................................38 C Weight of heat-exchanger:.............................................................................50kg Pressure drop (oil side)...................................................................... 0.04476 bar Pressure drop (water side).................................................................. 0.13528 bar
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TECHNICAL DATA FOR FUEL OIL PUMP G147
Technical data for fuel oil pump G147 1
General data • •
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Data for pump • • • • • • • • • • • • •
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Pump operation type:...........................................................................Screw type Pump type:................................................................................DLC-900-1,4 cSt. Number of pumps:...........................................................................................two Delivery head:.........................................................................................33 bar(g) Pump capacity at 1.4 cSt.:...........................................................................558 l/h Pump capacity at 380 cSt.:........................................................................1056 l/h NPSH at 1.4 cSt. (including filter):...............................................................5,0 m NPSH at 380 cSt. (including filter):..............................................................2,8 m Max. inlet pressure:.......................................................................................6 bar Relief valve set point (factory set):..............................................................36 bar Max. media temperature:............................................................................150 ºC Weight of unit:............................................................................................175 kg Colour of unit:..........................................................................Muncell 7,5BG7/2
Data for pump motor • • • • • • • • • • • •
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Request No./Order No.:...................................................................106988-01/02 Hull No./Nos.:...............................................................................DY152,DY153
Motor type:.........................................................................................FCA-90 S-2 Operating current (full load):......................................................................3,26 A Starting current:........................................................................................22,82 A Rated output for motor:..............................................................................1,8 kW Power consumption at 1.4 cSt.:..................................................................1,2 kW Power consumption at 380 cSt.:.................................................................1,4 kW Revolutions:........................................................................................3408 r.p.m. Heating element (standstill): optional............................................................25 W Thermostat protection:................................................................................NONE Numbers of cable entries with reliever:........................................2 pcs. M25X1,5 Insulation class:...................................................................................................F Degree of protection:......................................................................................IP55 Language UK
TECHNICAL DATA FOR FUEL OIL PUMP G450
Technical data for fuel oil pump G450 1
General data • •
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Data for pump • • • • • • • • • • • • •
3
Pump operation type:...........................................................................Screw type Pump type:................................................................................DLC-900-1,1 cSt. Number of pumps:...........................................................................................two Delivery head:.........................................................................................33 bar(g) Pump capacity at 1.1 cSt.:...........................................................................504 l/h Pump capacity at 380 cSt.:........................................................................1056 l/h NPSH at 1.1 cSt. (including filter):...............................................................5,0 m NPSH at 380 cSt. (including filter):..............................................................2,8 m Max. inlet pressure:.......................................................................................6 bar Relief valve set point (factory set):..............................................................36 bar Max. media temperature:............................................................................150 ºC Weight of unit:............................................................................................175 kg Colour of unit:..........................................................................Muncell 7,5BG7/2
Data for pump motor • • • • • • • • • • • •
Language UK
Request No./Order No.:...................................................................106988-01/02 Hull No./Nos.:...............................................................................DY152,DY153
Motor type:.........................................................................................FCA-90 S-2 Operating current (full load):......................................................................3,26 A Starting current:........................................................................................22,82 A Rated output for motor:..............................................................................1,8 kW Power consumption at 1.1 cSt.:..................................................................1,2 kW Power consumption at 380 cSt.:.................................................................1,4 kW Revolutions:........................................................................................3408 r.p.m. Heating element (standstill): optional............................................................25 W Thermostat protection:................................................................................NONE Numbers of cable entries with reliever:........................................2 pcs. M25X1,5 Insulation class:...................................................................................................F Degree of protection:......................................................................................IP55 2-9 / 9
TABLE OF CONTENTS
Table of contents Steam Water System Tag Number ................................... ................................... 3C1, 3C301.................. 3C184, 3C484.............. 3C186, 3C486.............. 3C2............................. 3C3,3C303,3C6,3C7, 3C307, 3C27, 3C327, 3C28, 3C328................ 3C4,3C304.................. 3C9, 3C10, 3C11.......... 3C16........................... 3C17........................... 3C18........................... 3C187, 3C487.............. 3C198......................... 3W14.......................... 3W16.......................... 3K5............................. 3M169,3M170............. 3M130........................ 3M23.......................... 3H2, 3W32.................. 3M25.......................... .
3N5............................. 3N6............................. ................................... M82............................ M83............................ M84............................ M85............................ M85.1......................... M86............................ M87............................ M89............................ M145.1........................ M145.2........................ M146.1........................ M146.2........................ M146.3........................ M77............................ C191........................... (c.fl.)...........................
Language UK
Description P&I diagram-Steam water diagram.............................. List of parts - steam/water........................................... Safety valve, DN 32/50, PN 40/16............................... Expansion joint, DN 50.............................................. Remote pull for safety valve....................................... Stop valve, angle, DN 100, PN 25................................
Document ID Page X01_910074................ 3-3 X01_910074................ 3-5 2611171...................... 3-9 85Y_013421................ 3-11 K03_032121................ 3-13 2511094...................... 3-15
Stop valve, straight, DN 25, PN 25.............................. Stop valve, straight, non return, DN 25, PN 25.............. Stop valve, straight, DN 8, PN 160.............................. Gate valve, straight, 1 1/2".......................................... Water level gauge, left, 2 x 6, DN 25, PN 25................. Water level gauge, right, 2 x 6, DN 25, PN 25............... Remote pull for water level gauge................................ Stop valve, gate straight, DN 50, PN 10........................ Level float switch RBA 24, DN 25, PN 40.................... Water level control unit (dp), DN 25............................ Temperature switch AHTs-20/a................................... Feed water pump, type CR3-17................................... Remote start/stop box................................................. Chemical dosing unit................................................. LED indicator / limit switch........................................ Sample cooler........................................................... Pneumatic control valve, DN 50, PN 25, with DP actuator and I/P positioner....................................................... Filter regulator with automatic drain............................ Steam injection system............................................... Stop valve, straight, DN 15, PN 25.............................. Filter, DN 15, PN 25.................................................. Control valve, DN 15, PN 25...................................... Temperature switch.................................................... Pocket for temperature sensor..................................... Check valve, DN 15, PN 40........................................ Vacuum breaker, 1/2", PN 40...................................... Steam injector, 1/2", PN 25......................................... Ultrasonic sensor for oil detection equipment................ Control unit for oil detection equipment....................... Conductive electrode.................................................. Control device, salinometer......................................... T-piece for salinity alarm equipment............................ Water test equipment, AGK 100 with armerzine test...... Water washing hose with nozzle.................................. Counter flange...........................................................
2501088...................... 2641088...................... 6220000002................. 2931116...................... 7010000431................. 7010000430................. K03_032122................ 2531005...................... 8100000008................. 70Z_036686................ 6320110...................... 5541002002................. 8001000003................. 9296006003................. 8001000002................. 8750005......................
3-16 3-17 3-18 3-19 3-20 3-22 3-25 3-27 3-28 3-29 3-31 3-32 3-35 3-36 3-38 3-40
6050000423................. 2915101...................... 64Z_064071................ 2501086...................... 7040000041................. 6050000458................. 8070000023................. 8500001104................. 6020000101................. 6000000121................. 7000000085................. 8310000005................. 8210000025................. 8620000104................. 8210000032................. 8500000115................. 8800050...................... 2941001...................... K16_004096................
3-42 3-44 3-45 3-47 3-48 3-49 3-50 3-51 3-52 3-53 3-54 3-55 3-56 3-57 3-58 3-59 3-60 3-61 3-63
3-1 / 63
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Language UK
X01_910074#A.2 P&I DIAGRAM-STEAM WATER DIAGRAM
P&I diagram-Steam water diagram
Language UK
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Language UK
LIST OF PARTS - STEAM/WATER
List of parts - steam/water Boiler plant:...................................................................................................................1 x Aalborg OC-TCi Request number:................................................................................................................................106988 Configuration number:.................................................................................................................................1 Hull number(s):.....................................................................................................................DY152, DY153 Project number(s):....................................................................................................................106988-01/02 P&I diagram drawing number:...................................................................................................X01_910074 P&I diagram revision:..................................................................................................................................a Date:...........................................................................................................................................9. July 2013 Reading guide: List of Parts reflects parts delivered by Alfa Laval. Tag Numbers are given without the index used on the P&I diagram. E.g. “C2" is found on the P&I Diagram as "1C2" and "2C2" for boiler 1 and 2 respectively.
1 Tag no.
Aalborg OC-TCi boiler Qty.
Dim (DN)
Application
Composite boiler (Qty. gives the number of parts per boiler) C 1 N/A Aalborg OC-TCi C1 1 32/50 Safety valve C301 1 32/50 Safety valve C184 1 50 Expansion joint for safety valve C484 1 50 Expansion joint for safety valve C186 1 N/A Remote pull for safety valve C486 1 N/A Remote pull for safety valve C2 1 100 Main steam valve C3 1 25 Feed water valve C303 1 25 Feed water valve C4 1 25 Feed water valve C304 1 25 Feed water valve C6 1 25 Scum valve C7 1 25 Blow down valve C307 1 25 Blow down valve C9 1 1/2" Sample valve C10 1 1/2" Air escape valve C11 1 1/2" Gauge board valve C16 1 1 1/2" Furnace drain valve C17 1 25 / length Water level gauge left 700
Language UK
Type
Datasheet or drawing
Safety Safety Stop Stop Stop Stop SDNR Stop SDNR Stop Stop Stop Stop Stop Stop Gate Reflective
15Y_910075 2611171 2611171 85Y_013421 85Y_013421 K03_032121 K03_032121 2511094 2501088 2501088 2641088 2641088 2501088 2501088 2501088 6220000002 6220000002 6220000002 2931116 7010000431
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LIST OF PARTS - STEAM/WATER
C18
1
C187 C487 C198 C27 C327 C28 C328 W14 W16
1 1 1 1 1 1 1 1 1
25 / length 700 N/A N/A 50 25 25 25 25 25 25
Water level gauge right
Reflective
7010000430
Remote pull for water level gauge Remote pull for water level gauge Drain valve for exhaust gas part Stop valve, DP Unit Stop valve, DP Unit Stop valve, Level Switch Stop valve, Level Switch Low level alarm Water level control
Gate Stop Stop Stop Stop Float switch DP control unit
K03_032122 K03_032122 2531005 2501088 2501088 2501088 2501088 8100000008 70Z_036686
Smoke outlet - Aalborg OC-TCi (Qty. gives the number of parts per boiler) C179 1 Smoke outlet K5 1 1/2" Temperature switch, smoke outlet ATHs-20/a 6320110 Feed water pump - Aalborg OC-TCi (Qty. gives the number of parts per boiler) M169 1 32 Feed water pump CR3-17 5541002002 M170 1 32 Feed water pump CR3-17 5541002002 M130 1 Remote start/stop box Double 8001000003 Chemical Dosing - Aalborg OC-TCi (Qty. gives the number of parts per boiler) M23 1 Chemical dosing 9296006003 Remote indication - Steam pressure and Water level - Aalborg OC-TCi (Qty. gives the number of parts per boiler) H2 1 N/A Remote indication of Steam pressure Digital 8001000002 W32 1 N/A Remote indication of Water level Digital 8001000002 Sample coolers - Aalborg OC-TCi (Qty. gives the number of parts per boiler) M25 1 N/A Sample cooler SCS20 8750005 Steam dump valve N5 1 50 Steam dump control valve with pneumatic acControl 6050000423 tuator N6 1 1/4" Filter regulator with auto. drain 2915101 Gauge Board - Aalborg OC-TCi (Qty. gives the number of parts per boiler) C30 1 N/A Gauge board (Specified on the fuel oil diagram or connection"M"/"T" on the burner diagram therefore not shown on water/steam P&I-diagram). Control system - Aalborg OC-TCi L1 1 Local control panel -
Tag no.
Qty.
Dim (DN)
Application
Hot well - steam injection ---64Z_064071 M82 1 15 Stop valve M83 1 15 Strainer M84 1 15 Control valve M85 1 Temperature controller with probe M86 1 15 Check valve M87 1 1/2" Vacuum breaker M89 2 1/2" Steam injector Hot well - oil detection M145 1 Oil detection equipment
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Type
Datasheet or drawing
Stop Strainer Control Check -
2501086 7040000041 6050000458 8070000023 6020000101 6000000121 7000000085
-
-
Language UK
LIST OF PARTS - STEAM/WATER
M145.1 1 M145.2 1 Salinity control M146 1 M146.1 1 N/A M146.2 1 N/A M146.3 1 25 Boiler water test kit M77 1 N/A Water hose and spray gun C191 1 Counter flanges (c.fl.) 1
Language UK
-
Sensor- 6 m cable Control unit
-
8310000005 8210000025
Salinity control Salinity Electrode including wire Control device T-piece
SL 78 SL 700 -
8620000104 8210000032 8500000115
Boiler water test kit (not shown on the diagram)
-
8800050
Water hose and spray gun (not shown on the diagram)
-
2941001
Set of counter flanges (not shown on the P&I diagram)
-
K16:004096
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DATA SHEET
ø 50
ø125/ 4 x ø18
Disc ø 29
115
ø 165
330
Type: • Safety valve, full lift • 25.912 Size: • Nominal diameter: DN 32/50 Application: • To blow off saturated steam, air or water Material: • Body: GGG 40.3 DIN-Material No.: 0.7043 • Seat: X6 Cr Ni Mo Ti 17122 DIN-Material No.: 1.4571 • Disc: X35 Cr Mo 17 DIN-Material No.: 1.4122.05 Technical data: • Nominal pressure: PN 40/16 • Weight: 14 kg • Flanges according to DIN • Inlet: DN 32, PN40 • Outlet: DN 50, PN16
Min. 200
Tag No(s): 3C1, 3C301
Seat Body
ø 32 ø 100 / 4 x ø 18 ø 140 110
Type No.: 6040 Version: A.2
Language UK
Safety valve, DN 32/50, PN 40/16
2611171
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Language UK
85Y_013421#B.1 EXPANSION JOINT, DN 50
Expansion joint, DN 50 1
Language UK
--- NO TITLE ---
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85Y_013421#B.1 EXPANSION JOINT, DN 50
3-12 / 63
Language UK
K03_032121#C.1 REMOTE PULL FOR SAFETY VALVE
Remote pull for safety valve
Language UK
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DATA SHEET
Tag No(s): 3C2 Material: • Body: GP240GH+N DIN-materiale No: 1.0619+N • Seat: G19 9 Nb Si DIN-materiale No: 1.4551 • Disc: X20Cr13+QT DIN-materiale No: 1.4021+QT Technical data: • Nominal pressure: PN25 • Weight: 34 kg • Flanges according to DIN • Valve seat tightness according to DIN EN 12266-1, leak rate A, standard
Type: • Stop globe valve, angle Size: • Nominal diameter: DN 100 Application: • For steam and/or water flow
300
36
225
Disc Seat
175
Body
ø 100 ø 190 / 8 x ø22 ø 235 175
Type No.: 6010 Version: C.1
Language UK
Stop valve, angle, DN 100, PN 25
2511094
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DATA SHEET
Tag No(s): 3C3,3C303,3C6,3C7, 3C307, 3C27, 3C327, 3C28, 3C328 Material: • Body: EN-GJS-400-18U-LT DIN-materiale No: EN-JS1049 • Seat: X20Cr13+QT DIN-materiale No: 1.4021+QT • Disc: X20Cr13+QT DIN-materiale No: 1.4021+QT Technical data: • Nominal pressure: PN 25 • Weight: 5.4 kg • Flanges according to DIN • Valve seat tightness according to DIN EN 12266-1, leak rate A, standard
Type: • Stop globe valve, straight Size: • Nominal diameter: DN 25 Application: • For steam and/or water flow
Disc Seat
ø 25
ø 85 / 4 x ø14
ø 115
190
13
ø 140
Body
160
Type No.: 6010 Version: C.1
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Stop valve, straight, DN 25, PN 25
2501088
Language UK
DATA SHEET
Tag No(s): 3C4,3C304 Material: • Body: EN-GJS-400-18U-LT DIN-materiale No: EN-JS1049 • Seat: X20Cr13+QT DIN-materiale No: 1.4021+QT • Disc: X20Cr13+QT DIN-materiale No: 1.4021+QT Technical data: • Nominal pressure: PN 25 • Weight: 5.4 kg • Flanges according to DIN • Valve seat tightness according to DIN EN 12266-1, leak rate A, standard
Type: • Stop check globe valve, screw down non return, straight Size: • Nominal diameter: DN 25 Application: • For steam and/or water flow
Disc Seat
ø 25
ø 85 / 4 x ø 14
ø 115
190
13
ø 140
Body
160
Type No.: 6030 Version: C.1
Language UK
Stop valve, straight, non return, DN 25, PN 25
2641088
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DATA SHEET
Tag No(s): 3C9, 3C10, 3C11 Material: • Body: C 22.8 DIN- Material No. 1.0460
Type: • Instrument stop cone valve, straight, with security plate Size: • G ½" x ø 12 • Nominal diameter: DN 8 Application: • For steam, water and/or air
•
Seat: X20 Cr13 DIN- Material No. 1.4021
•
Needle tip: X35 CrMo17 DIN- Material No. 1.4122 Technical data: • Nominal pressure: PN 160 • Inlet: G ½" male DIN 19207, form R
• •
Outlet: For steel tube ø 12 Weight: 0.8 kg
115
Ø 75
1/2” BSP
12
Security plate
22 90
Type No.: 6220 Version: A.2
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Stop valve, straight, DN 8, PN 160
6220000002
Language UK
DATA SHEET
Tag No(s): 3C16 Type: • Gate valve, straight Size: • Nominal diameter: 1 1/2" Application: • Water, steam and diesel oil Material: • Red brass Technical data: • Max. working pressure: 16 bar • Max. temperature: 150°C • Weight: 0.85 kg
53
Max. 126
Ø 70
1 ½"
23 57
Type No.: 6010 Version: A.2
Language UK
Gate valve, straight, 1 1/2"
2931116
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DATA SHEET
Tag No(s): 3C17 Type: • Reflective water level gauge • Orientation: left • Model size: 26 • 9020 Size: • Connection, nominal: DN 25 • Connection, drain: ø 10 Pressure rating: • Pressure of unit, nominal: PN 25 • Pressure of connection valves, nominal: PN 40 • Pressure of drain valve, nominal:PN 40 Connection type: • Connection type: Flanges according to DIN Application: • For boiler water level indicator
Type No.: 7010 Version: B.1
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Material: • Body: Carbon steel 45# • Connection valve body: WCB • Drain valve body: WCB Technical data • Connection valves type: PX • Weight:16.3 kg Dimension: • H: 700 • H1: 530 • H2:493 • H3: 250 • H4:160 • H5:115 • L: 84.5 • W:125 • W1:150 • D: ø 10
Water level gauge, left, 2 x 6, DN 25, PN 25
7010000431
Language UK
DATA SHEET
Tag No(s): 3C17
W1 L
H
H1
H5
H4
H3
Visible length H2
W
Drain connection ø D
Type No.: 7010 Version: B.1
Language UK
Water level gauge, left, 2 x 6, DN 25, PN 25
7010000431
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DATA SHEET
Tag No(s): 3C18 Type: • Reflective water level gauge • Orientation: right • Model size: 26 • 9020 Size: • Connection, nominal: DN 25 • Connection, drain: ø 10 Pressure rating: • Pressure of unit, nominal: PN 25 • Pressure of connection valves, nominal: PN 40 • Pressure of drain valve, nominal:PN 40 Connection type: • Connection type: Flanges according to DIN Application: • For boiler water level indicator
Type No.: 7010 Version: B.1
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Material: • Body: Carbon steel 45# • Connection valve body: WCB • Drain valve body: WCB Technical data • Connection valves type: PX • Weight:16.3 kg Dimension: • H: 700 • H1: 530 • H2:493 • H3: 250 • H4:160 • H5:115 • L: 84.5 • W:125 • W1:150 • D: ø 10
Water level gauge, right, 2 x 6, DN 25, PN 25
7010000430
Language UK
DATA SHEET
Tag No(s): 3C18
W1 L
H
H1
H5
H4
H3
Visible length H2
W
Drain connection ø D
Type No.: 7010 Version: B.1
Language UK
Water level gauge, right, 2 x 6, DN 25, PN 25
7010000430
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Language UK
K03_032122#C.2 REMOTE PULL FOR WATER LEVEL GAUGE
Remote pull for water level gauge 1
Language UK
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DATA SHEET
Tag No(s): 3C198 Type: • Stop valve, gate straight Size: • Nominal diameter: DN 50 Application: • Sea water, fresh water, oil, steam etc. Material: • Body: GG 25 Technical data: • Nominal pressure: PN 10 • Max. temperature: 150 °C • Weight: 11.5 kg
Type No.: 6010 Version: A.2
Language UK
Stop valve, gate straight, DN 50, PN 10
2531005
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DATA SHEET
251 110 525 174
130
1190
Type: • Level float switch • RBA 24 Size: • DN 25 Application: • Low water level switch Material: • St. 35.9 • C 22.8 Technical data: • Drain connection: ø 12 mm • Cable connection: PG 11 • Nominal pressure: PN 40 • Max. working pressure: 32 bar • Max. working temperature: 239°C • Flanges according to DIN 2635-C • Magnetic switch: 2 x M130 • Switching voltage: 6-250V • Switch current max: 1A ac; 0.5A dc • Protection of switch housing: IP 54
175
Tag No(s): 3W14
ø 12
140 284
Type No.: 8100 Version: A.2
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Level float switch RBA 24, DN 25, PN 40
8100000008
Language UK
70Z_036686#D.1 WATER LEVEL CONTROL UNIT (DP), DN 25
Water level control unit (dp), DN 25 1
Language UK
--- NO TITLE ---
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DATA SHEET
Tag No(s): 3K5
85
66
Type: • Temperature switch • ATHs-20/a Application: • For exhaust gas Material: • Steel Technical data: • Measuring range: + 20 - +500 °C • Protection: IP54 • Cable entry: PG 13.5
300
G 1/2”
8
67
94
Type No.: 8070 Version: A.2
Language UK
Temperature switch AHTs-20/a
6320110
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Technical data
CR 3
5541002002#A.2
FEED WATER PUMP, TYPE CR3-17
Dimensions and weights Net weight [kg]
Pump type
Feed water pump, type CR3-17 B2
D1
G 1/2
B1
G 1/2
G 1/2
DIN
20
75
ø89 ø100 ø140
19 x 24.5
100 141 250
ø35
4 x ø13.5
180 220
Oval
100 145 160
20
50
22
75 180 220
Electrical data
4 x ø13.5
DIN flange
B2
D1
472
191
141 109
18.4
22.5
472
191
141 109
18.9
23.0
299
490
191
141 109
19.2
23.3
321
552
231
141 109
21.1
25.2
339
570
231
141 109
22.8
26.9
231
141 109
23.4
27.5
231
141 109
24.2
28.3 34.6
B1
B1 + B2
B1
B1 + B2
CR 3-2
256
447
281
CR 3-3
256
447
281
CR 3-4
274
465
CR 3-5
296
527
CR 3-6
314
545
CR 3-7
332
563
357
588
CR 3-8
350
581
375
606
D2
CR 3-9
384
665
409
690
281
178
110
30.5
CR 3-10
402
683
427
708
281
178
110
31.0
35.1
CR 3-11
420
701
445
726
281
178
110
31.5
35.6
CR 3-12
438
719
463
744
281
178
110
34.0
38.1
CR 3-13
456
737
481
762
281
178
110
34.2
38.3
CR 3-15
492
773
517
798
281
178
110
34.8
38.9
CR 3-17
528
809
553
834
281
178
110
35.3
39.4
CR 3-19
593
928
335
178
110
45.6
CR 3-21
629
964
335
178
110
46.4
CR 3-23
665
1000
335
178
110
47.2
CR 3-25
701
1073
372 220 134
57.1
TM02 0193 2501
Rp 1 M10 x 40
G 1/2
Oval flange
Oval
Dimensions [mm]
D2
3 x 220-255/380-440 V, 60 Hz I start ---------------I 1/1
Motor P2 [kW]
Full load current I1/1 [A]
Power factor Cos Ê1/1
Motor efficiency Ë [%]
CR 3-2
0.37
1.58-1.46/0.91-0.84
0.88-0.82
78.0-79.0
4.80-6.00
CR 3-3
0.55
2.40-2.18/1.38-1.26
0.88-0.82
80.5-82.0
4.80-6.00
CR 3-4
0.55
2.40-2.18/1.38-1.26
0.88-0.82
80.5-82.0
4.80-6.00
CR 3-5
0.75
3.15-2.85/1.82-1.64
0.89-0.84
82.0-84.0
5.10-6.50
CR 3-6
1.1
4.50-4.00/2.60-2.32
0.89-0.84
82.0-85.0
5.10-6.50
CR 3-7
1.1
4.50-4.00/2.60-2.32
0.89-0.84
82.0-85.0
5.10-6.50
CR 3-8
1.1
4.50-4.00/2.60-2.32
0.89-0.84
82.0-85.0
5.10-6.50
Pump type
Electrical data Pump type
3 x 220-277/380-480 V, 60 Hz Motor P2 [kW]
Full load current I1/1 [A]
Power factor Cos Ê1/1
Motor efficiency Ë [%]
I start ---------------I 1/1
CR 3-9
1.5
5.70-5.00/3.30-2.90
0.89-0.78
80.5-82.0
5.90-8.40
CR 3-10
1.5
5.70-5.00/3.30-2.90
0.89-0.78
80.5-82.0
5.90-8.40
CR 3-11
1.5
5.70-5.00/3.30-2.90
0.89-0.78
80.5-82.0
5.90-8.40
CR 3-12
2.2
8.05-6.95/4.65-4.00
0.90-0.81
83.0-84.5
6.50-9.50
CR 3-13
2.2
8.05-6.95/4.65-4.00
0.90-0.81
83.0-84.5
6.50-9.50
CR 3-15
2.2
8.05-6.95/4.65-4.00
0.90-0.81
83.0-84.5
6.50-9.50
CR 3-17
2.2
8.05-6.95/4.65-4.00
0.90-0.81
83.0-84.5
6.50-9.50
CR 3-19
3.0
10.6-9.00/6.10-5.20
0.90-0.83
85.0-86.0
7.40-11.0
CR 3-21
3.0
10.6-9.00/6.10-5.20
0.90-0.83
85.0-86.0
7.40-11.0
CR 3-23
3.0
10.6-9.00/6.10-5.20
0.90-0.83
85.0-86.0
7.40-11.0
CR 3-25
4.0
13.6-11.4/7.85-6.60
0.92-0.85
86.0-87.0
8.00-12.0
3-32 / 63 Industries Aalborg
DIN
Dimensional sketches
Data sheet No. 5541 002002
Language UK
1/3
General data 5541002002#A.2
Vertical multistage centrifugal pumps
FEED WATER PUMP, TYPE CR3-17
CR 3
1
3
4
6 7
5 9 8
TM02 1194 0601Materials: CR, CRI, CRN 1, 3 and 5
10
Materials: CR Pos. 1
Description Pump head
Materials Cast iron EN-GJL-200
DIN W.-Nr.
AISI/ASTM
EN-JL1030
ASTM 25B
3
Shaft
Stainless steel
1.4401
AISI 316
4
Impeller
Stainless steel
1.4301
AISI 304
5
Chamber
Stainless steel
1.4301
AISI 304
6
Outer sleeve
Stainless steel
1.4301
AISI 304
7
O-ring for outer sleeve
EPDM or FKM
8
Base
Cast iron EN-GJL-200
EN-JL1030
ASTM 25B
9
Neck ring
PTFE
10
Shaft seal
Type cartridge
Rubber parts
EPDM or FKM
Language UK Aalborg Industries
Data sheet No. 5541 002002
3-33 / 63 2/3
Performance curves
CR 3
5541002002#A.2
FEED WATER PUMP, TYPE CR3-17
p [Mpa]
H [m] 240
CR 3
-25
60 Hz ISO 9906 Annex A
220 2.0
-23 -21
200 180
1.6
-19 -17
160
-15
140 1.2
-13
120
-12 -11
100 0.8
-10 -9
80
-8 -7
60
-6 -5
0.4
40
-4 -3
20 0.0
-2
0 0.0
0.4
0.0
0.8
1.2
0.2
1.6
0.4
2.0
2.4
0.6
2.8
3.2
0.8
3.6
4.0
1.0
4.4
4.8
1.2
5.2
1.4
Q [m³/h] Q [l/s]
P2 [hp]
P2 [kW]
0.16
0.12
P2
60
0.08
Eta
40
0.12
Eta [%]
0.08
0.00
0.04
20
0.00
0 0.0
p [kPa] 80 60
0
0.8
1.2
1.6
2.0
2.4
2.8
3.2
3.6
4.0
4.4
4.8
5.2
H [m]
Q [m³/h]
QH 3500 rpm
9
NPSH [m] 6
6
4
40 20
0.4
NPSH
3
2
0
0 0.0
3-34 / 63 Industries Aalborg
0.4
0.8
1.2
1.6
2.0
2.4
2.8
3.2
3.6
4.0
Data sheet No. 5541 002002
4.4
4.8
5.2
Q [m³/h]
Language UK
TM02 1507 1301
0.04
3/3
DATA SHEET
Tag No(s): 3M130 Technical data: • Nominal operating condition: U = 600 V and I = 1.2 A or U = 240 V and I = 3 A or U = 120 V and I = 6 A • Protection: IP 65 • Temperature: -25°C to +70°C
Type: • Remote start/stop box Application: • For start/operation and stop of feed water pumps Material: • House: Polycarbonate • Colour: Grey
120 83
85
Feed water pumps 1 2
105
123
145
177
Start/operation incl. lamp function
Stop
Cable glands M 32 (PG 29) 105
70
Ø 5.8
Ø 5.8
Type No.: 8001 Version: D.1
Language UK
Remote start/stop box
8001000003
3-35 / 63
DATA SHEET
Tag No(s): 3M23 Type: • Dosing pump CNPA -1601 PPE2 with chemical tank. Application: • For chemical dosing, on/off feed water regulation. • For boiler with max. design pressure: 12 bar Material: • Pump Liquid end: Polypropylene Valves: Polypropylene Seals: EPDM Balls: Ceramic • Chemical tank: Polyethylene Feed line to boiler Cooling neck 200 - 300 mm Yard supply Dosing valve, spring loaded ø 6/ø 4 x 5000 mm PE Hose
Technical data: • Max. outlet pressure: 16 bar • Max. inlet pressure: 8 bar • Capacity at 16 bar: 1.0 l/h • Stroke at 16 bar: 0.10 ml • Capacity at 8 bar: 1.4 l/h • Stroke at 8 bar: 0.13 ml • Max. frequency: 180 stroke/min • Suction lift: 6 m WC • Max. ambient temperature at max. counter pressure: 45°C • Wattage: 10 W • Peak current: 0.5 A • Fuse (placed behind the control panel): 0.16 AT • Enclosure rating: IP 65 • Insulation class: F • Motor: 1 phase AC • Control supply: 230 V 50/60 Hz • Weight: 8 kg
159
Air escape valve Dosing pump, 5540 000313 incl. air escape valve, hoses, dosing valve and non return valve Manual stirrer, item 8500 000716
590
60 l chemical tank, item 8500 000715
Non return valve
ø 410
Pover connection
Dosing valve 96 35
ø 30
18
Customer connection 1/2”
Type No.: 9296 Version: C.1
3-36 / 63
Chemical dosing unit
9296006003
Language UK
DATA SHEET
Tag No(s): 3M23
CNPa 1601 at medium back pressure
1,6
1,4 180 strokes/min 135 strokes/min 90 strokes/min 45 strokes/min
1,2
I/h
1
0,8
0,6
0,4
0,2
0
0%
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
Stroke length
Correction factor 2 1,5 1 0,5 0 1
2
3
4
8
11
13
16
Back pressure
Type No.: 9296 Version: C.1
Language UK
Chemical dosing unit
9296006003
3-37 / 63
DATA SHEET
Tag No(s): 3H2, 3W32
•
5714 1
2
OK
12 0
48
Type • LED indicator/limit switch • 5714B Application:
96
•
The 5714 with 2 relay outputs is designed for digital readout of current / voltage or temperature signals. Relay outputs: • Are selected as either a make or a break function. The relays can be used as a trip amplifier. • Two yellow front LEDs indicate the relay status. The relays can be set up with either delayed on or off. Active relay can be selected for either an increasing or decreasing signal. The arrow keys can be used for fast change of the set point. Technical data: • Panel cut out: 44.5 x 91.5 mm • Weight: 230 g Electrical specifications: Common specifications: • Supply voltage: Max. voltage: 24…230 VA C, ±10%50… 60Hz 24…250 VDC ± 20% • Internal consumption: 2.7W Max. consumption: 3.0 W
Type No.: 8001 Version: E.1
3-38 / 63
Auxiliary voltages: 2-wire supply: 25…16 VDC / 0…20 mA • EMC immunity influence: < ± 0.5% of reading • Max. wire size: 1 x 2.5 mm² • Relative air humidity:< 95% RH (non condensing) • Tightness (mounted in a panel): IP65 Voltage input: • Measurement range: -20mV...12 VDC • Program measurement range : 0…1/0,2…1/0…10/2…10VDC • Input resistance: nominal 10 M Current input: • Measurement range: -1...25 mA • Program, measurement range: 0…20 and 4…20mA • Input resistance: Nominal20 + PTC 25 • Sensor error detection: loop break 4…20mA…..Yes Display: • Display readout: -199…9999 (4 digits) • Decimal point: programmable • Digit height: 13.8 mm • Display updating: 2.2 times/s • Input outside input range is indicated by: Explanatory text Relay outputs: • Relay function: setpoint • Hysteresis, in % display counts: 0.1…25%/1…2999 • On and Off delay: 0…3600s • Max. voltage: 250 VRMS • Max. current: 2 A / AC • Max. AC power: 500 VA • Max. current at 24 VDC: 1A • Sensor error action: Make / break/hold
LED indicator / limit switch
8001000002
Language UK
DATA SHEET
Tag No(s): 3H2, 3W32
Connections
Supply
Input: RTD, 2-wir e
Voltage
RTD, 3-wire
RTD, 4-wire
2-wire transmitter
Current
Potentiometer
Output: Relays
R1
R2
Block Diagram
Type No.: 8001 Version: E.1
Language UK
LED indicator / limit switch
8001000002
3-39 / 63
DATA SHEET
Tag No(s): 3M25 Type: • Sample cooler Size: • SCS 20 Application: • The sample cooler is designed for taking manual samples of boiler water for analysis. The cooling water is turned on and the sample inlet valve is adjusted until a sample of boiler water is obtained at a suitable temperature. For manual sampling it is not normally necessary to measure sample or cooling water flow rates.
Material: • Sample cooler: austenitic stainless steel grade 316L • Cooling water inlet valve: stainless steel • Sample inlet valve: stainless steel. • Compression fitting: carbon steel Technical data: • Coil design pressure: 32 bar g • Coil design temperature: 300°C • Body design pressure: 10 bar g • Body design temperature: 100°C • Weight: 4 kg ø 90
2. Sample inlet valve 1/4” BSP (each ends) 3. Compression fittings for sample in 1/4” BSP
ø 13
Sample in ø 6 mm O/D Customer supply
Cooling water out 1/2” BSP Customer supply
1. Sample cooler
4. Cooling water inlet valve 1/2” BSP
Sample out
Cooling water in1/2” BSP Customer supply
Type No.: 7050 Version: D.1
3-40 / 63
Sample cooler
8750005
Language UK
DATA SHEET
Tag No(s): 3M25 Installation: • Fit the SCS 20 so that the bottom of the unit is accessible for the collection of the cooled sample. • Connect the cooling water inlet in ½” nominal bore pipe via an inlet valve. • The cooling water outlet should be piped to an open drain or tundish. • The sample inlet pipe should be in 6 mm O/D tubes. • The sample inlet to the cooler can be taken direct from a boiler or steam line isolating valve. Operation: • Sample pipe work will become very hot under normal working conditions, and will cause burns if touched. • Open the cooling water inlet valve first and ensure that a flow can be seen at the cooling water outlet. • It is essential that cooling water is flowing before opening the sample inlet valve. • Gradually open the samples inlet valve and regulate the flow to achieve a cooled sample at about 25°C. Sample flow rate
l/h 10 20 30 40 50 60 80 100 120
l/min 0.17 0.33 0.50 0.67 0.83 1.00 1.33 1.67 2.00
•
Allow the sample to run for a while before collection. This will ensure that a true sample is collected for analysis. • When enough liquid has been collected close the sample inlet valve first and then the cooling water inlet valve. • After closing the sample inlet valve the sample out connection may drip for a few minutes while the coil drains. Performance: • When it is required to predict the performance of the sample cooler system, the table below gives the sample outlet temperature to be expected for two boiler pressures an for two cooling water flow rates. Example • A sample flow rate of 30 l/h is required from a boiler operating at 10 barg. For a cooling water flow rate of 0.4 l/s, from the table the sample outlet temperature would be 4K (4°C) above the cooling water inlet temperature. If the cooling water is 15°C, the sample temperatures would be 19°C.
Cooling water flow rate Cooling water flow rate 0.25 l/s (900 l/h) 0.4 l/s (1440 l/h) Boiler pressure 10 barg 20 barg 10 barg 20 barg Sample outlet temperature above cooling water inlet temperature K (°C) 3 3 1 1 5 5 2 3 7 9 4 5 8 10 5 7 10 12 6 8 11 13 7 10 12 16 8 12 15 19 9 14 17 22 10 16
Table 1
Type No.: 7050 Version: D.1
Language UK
Sample cooler
8750005
3-41 / 63
DATA SHEET
Tag No(s): 3N5 Type: • Control globe valve, straight with pneumatic actuator and I/P positioner • 23.470, DP 32 Size: • Nominal diameter: DN 50 Application: • For cooling, water, steam, brine and/or gas flow Material valve: • Body: EN-GSJ-400-18U-LT Material No.: EN-JS1049 • Seat: X20 Cr13 + QT Material No.: 1.4021 + QT • Plug: X20 Cr13 + QT Material No. 1.4021 + QT • Stuffing box: PTFE V-ring unit(-10°C to + 220°C) Technical data, valve: • Nominal pressure: PN 25 • Positioning ratio: 30:1 • Flow characteristic: Equal percentage • Kvs value: 16 m³/h • Travel: 30 mm • Plug type: Perforated plug with post and port guiding • Flanges according to DIN Technical data, actuator: • Spring range: 0.8 – 2.4 bar • Closing pressure: 11.3 bar • Diaphragm area: 250 cm² • Filling volume: 1.4 l • Max air supply pressure: 6 bar • Action: Spring closes valve on air failure Technical data, I/P positioner: • Air connection: G ¼” • Inlet air supply: 1.4 to 6 bar, instrument air • Air inlet consumption in stable state: 0.036 Nm³/h • Cable inlet: M20 x 1.5 • Input signal: 4-20 mA • Ambient temperature: -30°C to +80°C • Protection: IP65
Type No.: 6050 Version: A.1
3-42 / 63
Technical data unit: • Weight: 42 kg
Pneumatic control valve, DN 50, PN 25, with DP actuator and I/P positioner
6050000423
Language UK
DATA SHEET
Tag No(s): 3N5 Installation: • Only as shown in the picture O.D.2
O.D.1
Hand wheel
H1
Stroke indicator
Dimension: • L = 230 • H = 504 • H1 = 270 • I.D. = 50 • n x I.D.1 = 4 x 18 • P.D.C. = 125 • O.D. = 165 • O.D.1 = 225 • O.D.2 = 250
Actuator
H
I/P Positioner
Stuffing box
Plug I.D.
P.D.C. n x I.D.1
O.D.
Body
Seat
L Flow direction for gas and steam to reduce the sound level Flow direction for liquids to reduce the cavitation
Type No.: 6050 Version: A.1
Language UK
Pneumatic control valve, DN 50, PN 25, with DP actuator and I/P positioner
6050000423
3-43 / 63
DATA SHEET
Tag No(s): 3N6 Type: • Filter regulator with automatic drain Size: • Connections ports 1/4” BSP • Gauge ports 1/8” BSP Application: • Instrument air for regulating pressure Technical data: • Medium: instrument air only • Max. inlet pressure: 17 bar • Operating temp.: –20 °C to + 65 °C • Filter element: 5 m • Recommend pressure regulating range: 0.14-7.0 bar • Pressure gauge: 0 – 10 bar • Weight: 0.4 kg Material: • Body: Steel • Bin: Steel • Handle: Acetal
30
66
Max. 6
23 2.5
8
6
44
7.5
Di smantel length 138
14
Gauge por ts
28 99
7
18
38
Connections ports
41
R1 9
SW19
31
Inlet pressure 7 bar
7 Outlet pressure [bar]
Fitting
Bin
Flow characteristics
8
H andle
Body
6 5 4 3 2 1 1
2
3
4
5
6
7
8
9
10
3
Air flow [dm /s]
Type No.: 8000 Version: B.1
3-44 / 63
Filter regulator with automatic drain
2915101
Language UK
64Z_064071#D.1 STEAM INJECTION SYSTEM
Steam injection system
Language UK
3-45 / 63
DATA SHEET
Tag No(s): M82 Material: • Body: EN-GJS-400-18U-LT DIN-materiale No: EN-JS1049 • Seat: X20Cr13+QT DIN-materiale No: 1.4021+QT • Disc: X20Cr13+QT DIN-materiale No: 1.4021+QT Technical data: • Nominal pressure: PN 25 • Weight: 3.9 kg • Flanges according to DIN • Valve seat tightness according to DIN EN 12266-1, leak rate A, standard
Type: • Stop globe valve, straight Size: • Nominal diameter: DN 15 Application: • For steam and/or water flow
Disc Seat
ø 15
ø 65 / 4 x ø14
ø 95
180
9
ø 120
Body
130
Type No.: 6010 Version: C.1
Language UK
Stop valve, straight, DN 15, PN 25
2501086
3-47 / 63
DATA SHEET
Tag No(s): M83 Type • Filter Size: • Nominal diameter: DN 15 Application • For mechanical cleaning of different medias in tube systems before control valves, reduction valves, pumps, steam traps and flow meters Material: • Body: EN-GJS-400-18U-LT Din-Material No. EN-JS1049 • Cover: EN-GJS-400-18U-LT Din-Material No. EN-JS1049 • Screen: X 5 CrNi 18-10 Din-Material No. 1.4301
Technical data: • Nominal pressure: PN 25 • Filtration: 1.0 • Flange according to DIN • Weight: 3.5 kg Installation: • The filter can be mounted in optional positions with the flow following the direction of the arrow. For steam installations the filter basket should be installed horizontally with the flow following the direction of the arrow. Dimension: • H: 90 • H1: 135 • L: 130 • L1: 10 • O.D: 95 • P.D.C: 65 • I.D: 15 • I.D.1: 14 • n: 4 L
L1
Body
H1
H
I.D
P.D.C / n x I.D.1
O.D
Screen
Cover
Type No.: 7040 Version: B.1
3-48 / 63
Filter, DN 15, PN 25
7040000041
Language UK
DATA SHEET
Tag No(s): M84
Type No.: 6050 Version: B.1
Language UK
Seat I.D.
O.D.
L P.D.C. / n x I.D.1
Type • Thermal-closing valve, straight through with flanges and cooling spacer Size: • Connection nominal: DN 15 Pressure rating: • Pressure nominal: PN 25 Connection type: • Connection type: flanges according to DIN en 1092-2 Application: • For regulating temperature of fluids, air and steam Material: • Body: EN-GJS-400-18U-LT DIN material No. EN-JS1049 • Seat:X6CrNIiTi8-10 DIN material No: 1.7218 • Spindle unit: X6CrNiTi18-10 DIN material No: 1.4541 Technical data: • Kvs-value: 4.0 m3/h • Closing pressure: 16 bar • Weight: 4.3 kg Dimension: • L = 130 • H = 305 • I.D. = 15 • O.D = 95 • P.D.C. = 65 • I.D.1: = 14 • n=4 Installation: • Spindle and cooling spacer vertical downwards
Control valve, DN 15, PN 25
Body Spindel unit
Cooling spacer
M 38 x 1.5
6050000458
3-49 / 63
DATA SHEET
Tag No(s): M85 Type: • Temperature switch with 8 m capillary tube Temperature range: • Temperature range: 60°C to 130°C Material: • Actuator: CuZn37, CW614N (nickel plated) Technical data: • Weight 1.8 kg
Dimension: • H = 339 • H1 = 269 • H2 = 275 • L1 = 8000 • O.D. = 23 • R min. = 50
Pipe
H1
Indicator unit
L1 M38 x 1.5
Thermal sensor
H
H2
Actuator
R
m in .
O.D.
Type No.: 8070 Version: F.1
3-50 / 63
Temperature switch
8070000023
Language UK
DATA SHEET
Tag No(s): M85.1
M38 x 1.5
G1"
L
Type: • Pocket for temperature sensor Size: • Connection instrument: M38 x 1.5 • Connection pocket: G 1"A according to ISO 228-1 Material: • Stainless steel Technical data: • Pressure max: 40 bar • Temperature max.: 250ºC • Weight: 0.7 kg Dimension: • L = 344
Ø 27
Type No.: 8500 Version: D.1
Language UK
Pocket for temperature sensor
8500001104
3-51 / 63
DATA SHEET
Tag No(s): M86 Type: • Check valve • Disc-spring Size: • Connection nominal: DN 15 Pressure rating: • Pressure nominal: PN 40 Application: • The check valves are designed to be sandwiched between flanges. They are suitable for use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems etc. Material: • Body: GX5CrNiMo19-11-2 DIN material No. 1.4408 • Spring: X10CrNi18-8 DIN material No. 1.4310 • Valve plate: X6CrNiMoTi17-12-2 DIN material No. 1.4571 • Spring plate: X6CrNiMoTi17-12-2 DIN material No. 1.4571 • Retaining ring: X39CrMo17-1+QT DIN material No. 1.4122+QT Retaining ring Spring plate
I.D.
O.D.
Valve plate
Technical data: • Weight: 0.14 kg • Kvs-value: 4.4 m³/h • Set pressure: 0.02 bar(g) Installation: • The Check valves must be fitted in accordance with the direction of flow arrow indicating correct fluid flow direction. • The Check valves can be installed in any position, except upside down. • The ”cam” design of the body allows the various flange types to be accommodated. The body is rotated to touch the flange joint bolts ensuring that the valve is centred in the pipeline. • Disc check valves are not suitable for use where heavily pulsating flow exists, such as close to a compressor. Dimension: • I.D. = 13 • O.D. = 45 • O.D.1 = 95 • W = 16
Spring Preparation for eart connection
Type No.: 6020 Version: A.3
3-52 / 63
Check valve, DN 15, PN 40
6020000101
Language UK
DATA SHEET
Tag No(s): M87 Type: • Vacuum breaker Size: • Connection: G 1/2" BSPP Pressure rating: • Pressure, nominal: PN 40 Application: • Ventilation valve for pipelines, condensing vapour (steam) or liquid systems, where the system pressure should not fall below the atmospheric pressure. Material: • Body: X5CrNi18-10 DIN material No. 1.4301 • Ball: X20Cr13+QT DIN material No. 1.4021+QT • Cap: X17CrNi16-2 DIN material No. 1.4057 Technical data: • Operating temperature: 220°C • Operating pressure: 21 bar(g) • Set pressure: 7 mbar • Kvs-value: 0.55 m³/h • Weight: 0.38 kg Installation: • The Vacuum Breaker must be installed in a vertical position, cap on top. System connection downwards. Dimension: • H = 57 • H1 = 10 • W = 42 • HEX = 36 • HEX1 = 32
Type No.: 6000 Version: A.5
Language UK
Cap
Vacuum breaker, 1/2", PN 40
6000000121
3-53 / 63
DATA SHEET
Tag No(s): M89 Type: • Steam injector Size: • Connection, internal: G 1/2" BSPP • Connection, external: G 1" BSPT Pressure rating: • Pressure, nominal: PN 25 Application: • Steam injectors are designed to inject steam into water or process liquor to ensure quiet and efficient heating of the liquid. The injector draws in cold liquid, mixes it with steam within the injector nozzle and distributes the hot liquid. In many applications the circulation induced by the injector is an advantage ensuring thorough mixing and avoiding temperature stratification. Material: • Head: X5CrNi18-10 DIN material No. 1.4301 • Pipe: X5CrNi18-10 DIN material No. 1.4301
Technical data: • Operating pressure: 17 bar(g) • Operating temperature: 207 °C • Weight: 0.4 kg Installation: • The steam injectors must be installed horizontally. • The steam injectors are designed to operate with the minimum noise provided the installation is correct. Dimension: • HEX = 36 mm • O.D. = 29 mm • L =200 mm
G 1" BSPT
O.D.
G 1/2" BSPP
L
Type No.: 7000 Version: A.4
3-54 / 63
Head
Pipe
Steam injector, 1/2", PN 25
7000000085
Language UK
DATA SHEET
Tag No(s): M145.1 Material: • Sensor: Stainless steel Technical data: • Temperature: -70ºC to 150ºC • Design of duty: Chemical interface • Liquid type: Clean, viscous with solids • Cable: 6 metre
Type: • Ultrasonic sensor for oil detection equipment Application: • The ultrasonic sensor is operated together with a control unit. • The equipment provides for oil detection in feed/make-up water. 258 20
25
152
26
ø 22
11
10
¾"
Type No.: 8310 Version: B.4
Language UK
Ultrasonic sensor for oil detection equipment
8310000005
3-55 / 63
DATA SHEET
Tag No(s): M145.2 Technical data: • Power supply (selector switch): 110/120V or 220/240V AC • Relay output: DPCO • Enclosure: IP 65 • Holes for glands 3 of ø 16
Type: • Control unit for oil detection equipment Application: • The control unit is operated together with an ultrasonic sensor. • The equipment provides for oil detection in feed/make-up water. Material: • Control device cabinet: Polycarbonate
Normal Fault
Holes for mounting
40
60
188
75
88
120
Alarm
Holes for glands 40 130 160 200
Type No.: 8210 Version: B.1
3-56 / 63
Control unit for oil detection equipment
8210000025
Language UK
DATA SHEET
Tag No(s): M146.1 Type: • Conductive electrode Application: • The conductive electrode is used in combination with a control device to measure and supervise the salinity of feed water. Technical data: Instrument: • Salinity range: 0 to 100 ppm (sea salt) • Pressure range: 0 to 1 bar(g) • Temperature range: 0 to 100°C • Accuracy: +/- 10% • Weight: 0.3 kg
Electrical: • Connection to control device via junction box: Sensor pin 1 to pin 11 (brown) Sensor pin 2 to pin 12 (blue) Sensor pin 3 to pin 13 (grey) Sensor pin 4 to pin 14 (shield) Sensor pin 5 to pin 15 (black) Installation: • The conductive electrode must be installed in the supplied T-piece (item 8500 000115). The cable must be connected to the control device via a junction box (not Alfa Laval supply). • Maximum pressure in line: 1 bar(g) Note: • The electrode is totally sealed and must not be opened. The guarantee is void if opening of the electrode is attempted.
Cable lenght: 2.5 metre
Blue top cap
Gasket
Gold-plated electrodes
Type No.: 8620 Version: A.1
Language UK
Conductive electrode
8620000104
3-57 / 63
DATA SHEET
Tag No(s): M146.2 Electrical: • Mains supply: 98 – 122 VAC or 196 – 244 VAC, 50 – 60 Hz • Mains current: mains supply must be secured against over current externally by using a fuse (max. 100 mA) • Power: max. 3.5 W • Cable connections: Terminal 1-4: mains supply Terminal 5-10: relay contacts for alarm and solenoid Terminal 11-16: electrode unit Terminal 17-18: 4-20 mA current loop mA =(0.16 x ppm) + 4 mA) • Relay contacts: 8 A / 24 VDC
86
Type: • Control device for salinometer Application: • The control device is used in combination with a conductive electrode to measure and supervise the salinity of feed water. Technical data: Instrument: • Salinity range: 0 – 100 ppm (sea salt) • Accuracy: +/- 10% of displayed value • Adjustable alarm range:1 – 100 ppm • Display: LED indication bar
105
Type No.: 8210 Version: D.1
3-58 / 63
Control device, salinometer
8210000032
Language UK
DATA SHEET
Tag No(s): M146.3 Type: • T-piece for salinity alarm equipment Size: • DN 25 Application: • Housing for salinity electrode Material: • Housing: RG 5 • Nut for electrode: RG5 110 10
Technical data: • Pressure range: 0 to 1 bar(g) • Flanges according to DIN 2501 • Weight: 2.65 kg
115
PCD 85 4 x ø 12
Type No.: 8500 Version: C.1
Language UK
T-piece for salinity alarm equipment
8500000115
3-59 / 63
DATA SHEET
Tag No(s): M77 Type: • Test kits Drew AGK100 supplemented with Amerzine test. Size: • Dimension of box for AGK 100 test kit: Height 105 mm, length 270 mm, width 185 mm • Dimension of box for amerzine test kit: Height 45 mm, length 195 mm, width 155 mm • Dimensions of box for hardness test kit: Height 145 mm, Length 250 mm, Width 165 mm • Dimensions of conductivity meter: Height 230 mm, length 140 mm, width 130 mm Application: • Test kits for boiler water treatment. • Test kit AGK100 should only be used with Amerzine test kit
Type No.: 8500 Version: B.1
3-60 / 63
Technical data: • AGK100 test kit. Consisting of: 1 Comparator, phosphate, 0 - 20 ppm. 1 Snapping cup. 1 Plastic vial. 1 Glass tube vial. 1 Dropper. 30 Phosphate test tubes. 2 Hydrate alkalinity, rgt. A. 1 Hydrate alkalinity, rgt. B. 1 Phenolphthalein • Amerzine Test Kit. Consisting of: 1 Cylindrical comperator, Amerzine 1 Sample cup 30 Ampoules. • Hardness test kit. Consisting of: 1 Snapping cup 2 Boxes ampoules, 30 each • Conductivity kit, loose supply. Consisting of: 1 Conductivity meter 4 x AAA alkaline batteries 4 x AAA alkaline batteries -spares 1 Low range cell, white band, range 1-500 1 High range cell, range 20-10.000 1 Conductivity cylinder, 100 ml 1 Thermometer 1 Gallic acid 1 Brass spoon • Weight: 4 kg
Water test equipment, AGK 100 with armerzine test
8800050
Language UK
DATA SHEET
Tag No(s): C191 Type: • Water washing hose with nozzle Size: • V-nozzle: 12 mm • Length: 15 metre (hose) • Inner diameter: 52 mm (hose) Application: • For spraying of water Material: • Hose: full-synthetic material (polyester) woven in 1/1 binding, with inner rubber lining Technical data: • Max allowable working pressure: 20 bar • Water temperature area: -30ºC-+60ºC • Weight: 5.5 kg
Nozzle, item No. 294 1101
Couplings (2” Storz)
2” BSP connection (male)
Hose, item No. 294 1001
Couplings (2” Storz), item No. 294 1201
Water flow
I/min 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 1
Type No.: 8615 Version: A.2
Language UK
2
3
4
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10 Bar
Water washing hose with nozzle
2941001
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K16_004096#D.1 COUNTER FLANGE
Counter flange 1
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TABLE OF CONTENTS
Table of contents Pressure atomizing burner Tag Number ................................... ................................... C31, C331, C431.......... C33............................. C35............................. C48............................. C50............................. ................................... ................................... .
Language UK
Description KBM burner flow diagram.......................................... List of parts –Aalborg KBM125 burner........................ Needle valve, straight, ½" x ½", PN 400....................... Pressure gauge, ø 100................................................. Pressure switch RT30AW 1-10 Bar............................. Pressure transmitter 0 - 10 bar(g)................................. Instrument stop valve, straight, DN 10, PN 100............. Performance Curve DO.............................................. Performance Curve HFO............................................
Document ID Page 96X02_065366............. 4-3 96X02_065366............. 4-5 2541002...................... 4-7 6632972...................... 4-8 6310310...................... 4-9 8010000022................. 4-11 2573307...................... 4-12 106988........................ 4-13 106988........................ 4-17
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96X02_065366#A.2 KBM BURNER FLOW DIAGRAM
KBM burner flow diagram
Language UK
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LIST OF PARTS –AALBORG KBM125 BURNER
List of parts –Aalborg KBM125 burner Boiler plant:...................................................................................................................1 x Aalborg OC-TCi Request No.:.......................................................................................................................................106988 Configuration No.:.......................................................................................................................................1 Hull No./Nos.:........................................................................................................................DY152,DY153 Project No./Nos.:..................................................................................................106988-01-2,106988-01-2 P&I Diagram drawing No.:.....................................................................................................96X02:065366 P&I Diagram revision :................................................................................................................................e Reading guide: List of Parts reflects parts included in the burner unit. The parts are related to the P&I diagram for functionality and no separate data sheet for each part is prepared. Tag No. F1 F32 F32.1 F33 F33.1 1F133 2F133 F134 F36 F166 F182 F183 F187 F201 F202 F203 F204 F205 F206 F206.1 F207 F208 F211 F212 F212.1 F214 F217 F218 F219 F220
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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Dim. 125 N/A N/A N/A N/A 12 10 10 ½" N/A Ø8 N/A Ø6x40 3/8" 1/2" 1/4" 1/4" 1/2" N/A N/A N/A N/A 3/8" 1/4" 1/2" 1/4" 3/8" 1/2" 1/2" 1/2"
Application Pressure AtomizingBurner Flame scanner RAR 9 (1) Cover for flame scanner Flame scanner RAR 9 (1) Cover for flame scanner Flex hose DN12 L=1250mm connecting pipe ø15 Flex hose DN10 L=1100mm connecting pipe ø10 Flex hose DN10 L=1100mm connecting pipe ø12 Temperature transmitter Ignition transformer - 1 x 230V Straight connector BSP ¼"-m Junction box Heating element for Lance Solenoid valve, N.O. - 1 x 230V, 60Hz Solenoid valve, N.C. - 1 x 230V, 60Hz Solenoid valve, N.O. - 1 x 230V, 60Hz Solenoid valve, N.C. - 1 x 230V, 60Hz Solenoid valve, N.C. - 1 x 230V, 60Hz Burner lance - L=350 mm Nozzle for burner W1-100-50° El. heater 1 x 8,3 Kw 50/60 Hz Servo motor for oil regulating – 1 x 230V, 50/60 Hz Filter Temp. transmitter, 4-20 Ma , 0-200°C Pocket for temperature transmitter High oil pressure switch -0.2- +10 bar(g) Oil reg. valve 24-VK2-1.6 PN40 Pressure gauge 0-40 bar(g), ø63 Pressure gauge 0-40 bar(g), ø63 Quick closing valve, unit with limit switch
Material Galv. steel Brass Brass Brass Brass Brass Aluminium ASTM A351 Steel 1.0161 -
Part no. 5561000052 8630000005 8500001086 8630000005 8500001086 8615000135 8615000133 8615000134 8060000043 8500001146 2000000317 Part of 1F 8660000046 6240000027 6240000030 6240000027 6240000028 6240000030 4800000282 8610000154 8689000030 5530000137 7040000029 8060000037 8500000870 8030000010 6050000471 6633122 6633122 6000000127
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LIST OF PARTS –AALBORG KBM125 BURNER
F220.1 F222 F223 F224 F225 F235 F248 F249 F255 R1 R3 R7 R15 R16 R25 C31 C33 C35 C48 C50 C331 C431
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1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
M12 N/A N/A M12 1/2" Ø12 1/4" 1/4" Ø8 N/A N/A N/A N/A N/A 1/4" 1/2'' 1/2" 1/2" 1/2" 3/8" 1/2'' 1/2''
Inductive sensor Temperature sensor –fuel oil heater Thermostat 100-200 degrees STB switch Inductive sensor – burner in position Pressure transmitter, 4-20 mAp , 0-40 bar(g) Non return valve Ball valve Ball valve Non return valve Fan - Complete Low combustion air pressure – 0.5-50 mbar(g) Air damper Fan motor – included in R1 Servo motor for oil regulating – 1 x 230V, 50/60 Hz - 625 Ball valve T bore Instrument valve Pressure gauge, 0-16 bar, ø100 Pressure switch RT30AW – 0-10 bar Pressure transmitter, 4-20 Ma, 0-10 bar(g) Instrument valve Instrument valve Instrument valve
Galv. steel Brass Brass Galv. steel Aluminium Steel C22.8 Brass C22.8 C22.8
8310000018 8060000049 60T3010 8310000018 8010000025 6020000113 6666006 6666006 6020000112 5551000043 8030000020 4800000278 Part of Fan 5530000137 6000000104 2541002 6632972 6310310 8010000022 2573307 2541002 2541002
Language UK
DATA SHEET
Tag No(s): C31, C331, C431 Type: • Pressure gauge valve needle straight. Size: • 1/2” x 1/2” Application: • For instrument connections Material: • Body: C22.8 • DIN-material No. 1.0460 Technical data: • Nominal pressure: PN 400 • Test connection: M20 x 1.5 mm threaded male • Weight: 0.4 kg
Type No.: 6210 Version: C.1
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Needle valve, straight, ½" x ½", PN 400
2541002
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DATA SHEET
Tag No(s): C33 Type: • Pressure gauge Size: • ø 100 Application: • For all gaseous and liquid media Material: • Case: Black enamelled steel • Socket: Brass • Liquid filling:Glycerine
Technical data: • Measuring unit: bar – Mpa - kg/cm² • Measuring range: 0 – 16 / 1.6 /16 with mechanical stop • Connection: BSP1/2”-m • Operating temperature: Ambient: 0 to + 60°C Medium: 0 to + 70°C The mean value of the maximum ambient temperature and the medium temperature must not exceed the maximum ambient temperature.
ø 108
45
0
bar 16 MPa=bar x 0.1 kg/cm²
16
83
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16
BSP 1/2" -m
Type No.: 8050 Version: A.2
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Pressure gauge, ø 100
6632972
Language UK
DATA SHEET
Tag No(s): C35
Version: B.2
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Pressure switch RT30AW 1-10 Bar
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DATA SHEET
Tag No(s): C35
Version: B.2
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Pressure switch RT30AW 1-10 Bar
6310310
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DATA SHEET
Tag No(s): C48
Type No.: 8010 Version: B.2
Language UK
52 36
PG 11
106
ø24 SW 24
25
55
Type: • Pressure transmitter Range: • 0 - 10 bar(g) Application: • The pressure transmitter converts pressure to an electric signal. The units are supplied as passive two wire transmitters. The output current is linearly proportional to the input pressure. Material: • Housing: Stainless steel with piezoresistive measuring cell and electronics module. • Process connection: Stainless steel Technical data: Electrical specification: • Current output signal: 4 to 20 mA • Power supply terminal voltage for current output: 7 to 33VDC Accuracy: • Response time T99: < 5 ms • Influence of ambient temperature at start of scale: 0.25%/10K of full scale value • Influence of ambient temperature at full scale value: 0.25%/10K of full scale value Mechanical: • Process temperature: -30°C to +120°C • Ambient temperature: -25°C to +85°C • Max pressure: 25 bar(g) • Min pressure: -1 bar(g) • Degree of protection to EN 60529: IP65 • Cable gland: PG11 (cable size ø5 to 10 mm) • Weight: 0.09 kg
G 1/2” -m
Connection diagram:
Pressure transmitter 0 - 10 bar(g)
8010000022
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DATA SHEET
Tag No(s): C50 Type: • Instrument stop needle valve, straight Size: • 3/8" BSP • Nominal diameter: DN 10 Application: • For steam, water and/or air
Material: • Body: brass • Spindle: brass • Packing: PTFE • Hand wheel: steel Technical data: • Nominal pressure: PN 100 • Working pressure: 25 bar • Weight: 0.32 kg
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Type No.: 6220 Version: A.2
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Instrument stop valve, straight, DN 10, PN 100
2573307
Language UK
106988#A.2
PERFORMANCE CURVE DO
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Performance Curve DO
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