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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

MECHANICAL PARTS MECHANICAL OVERVIEW ....................................................................... 7 - 2 CHASSIS AND COMPONENTS ............................................................... 7 - 4 HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM ........... 7 - 6 HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM ........... 7 - 8 HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM ......... 7 - 10 DEADMAN AND SERVICE BRAKE PEDAL MECHANISMS ................ 7 - 12 DEADMAN CALIPERS AND HARDWARE ............................................ 7 - 14 SERVICE BRAKE PEDAL ASSEMBLY ................................................. 7 - 16 PARK BRAKE ASSEMBLY, CALIPER END .......................................... 7 - 18 PARK BRAKE ASSEMBLY, PEDAL ...................................................... 7 - 20 PARK BRAKE ASSEMBLY, PEDAL ...................................................... 7 - 22 STEERING ASSEMBLY .......................................................................... 7 - 24 SUSPENDED STEERING ASSEMBLY PART 1 ................................... 7 - 28 SUSPENDED STEERING ASSEMBLY PART 2 ................................... 7 - 30 TWO-SPEED WINCH ASSEMBLY ......................................................... 7 - 32 TWO-SPEED WINCH ASSEMBLY ......................................................... 7 - 34 DIFFERENTIAL DRIVE, STANDARD..................................................... 7 - 36 DIFFERENTIAL DRIVE, STANDARD..................................................... 7 - 38 DIFFERENTIAL DRIVE, LIMITED SLIP ................................................. 7 - 40 DRIVE CHAIN AND SPROCKETS ......................................................... 7 - 42 TIRES AND WHEELS .............................................................................. 7 - 44 CRADLE ASSEMBLY .............................................................................. 7 - 46 LADDER ASSEMBLY .............................................................................. 7 - 48

LEKTRO

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

MECHANICAL OVERVIEW

LEKTRO

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03.04.11

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

MECHANICAL OVERVIEW ITEM DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

PAGE

Chassis and Components -------------------------------------------------------- 7 - 4 Service Brake Pedal Mechanisms --------------------------------------------- 7 - 6 Dead Man Calipers and Hardware --------------------------------------------- 7 - 8 Steering Assembly ----------------------------------------------------------------- 7 - 14 Two-Speed Winch Assembly ---------------------------------------------------- 7 - 22 Differential Drive, Standard ------------------------------------------------------ 7 - 24 Differential Drive, Limited Slip --------------------------------------------------- 7 - 26 Drive Chain and Sprockets ------------------------------------------------------ 7 - 28 Tires / Wheels ----------------------------------------------------------------------- 7 - 30 Ladder Assembly ------------------------------------------------------------------- 7 - 34 Cradle Assembly -------------------------------------------------------------------- 7 - 32 Hold Back Bar Assembly (See Adapters / Accessories)

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

CHASSIS AND COMPONENTS 8 9

20 15 8 21

10

19 19

32

2

21

13

3

5

22 6

26

28

31

6 5

4

7 7 30

29

1

17 25

14 12

24

11 25 23

27

34

13

13 37 36 35 37

33

18

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Ma860300

00.07.30

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

CHASSIS AND COMPONENTS Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Chassis Deck, Rear Deck, Middle Deck, Front Roller, Strap 3/8”-16 UNC Hex Gripco Nut 3/8”-16 UNC Hex Head Cap Screw x 5” Long Back Rest Pad Arm Rest, Right Arm Rest, Left 10-24” Elastic Stop Nut 10-24” Oval Head Screw x 5/8” Long 10/24” Truss Head Screw x 1/2” Long Handle, Passenger 1/4”-20 UNF Hex Head Cap Screw Non Skid Floor Material Cover, Control Handle Guide Platform, Operator 1/4”-28 UNF Bolt x 3/4” long Accessory Box 1/4”-28 UNF Nyloc Nut Chain Guard Cover, Brake Pedal Cover, Cowl 3/4” Velcro Fairlead, Winch Strap Cover, Access 1/4” Hex Head Cap Screw x 2-1/4” long 1/4-20 UNC Nut 1/4” Lock Washer 1/4” Flat Washer Metric Mounting Screw 1/2-13 UNC Hex Head Cap Screw x 1-1/4” long 1/2-13 UNC ESNA Nut 3/8-16 UNC Hex Head Cap Screw x 1-1/4” 3/8-16 UNC Nyloc Nut 3/8” Flat Washer

1 1 1 1 3 3 3 2 1 1 4 4 7 1 4 3pcs. 1 1 5 1 5 1 1 1 1 set 1 1 4 4 4 4 2

APM103-86C-1 APM103-86C-2 APM103-86B APM111A

APM104 M1802-2 M1802-2

APM127 PSI468 APM125

APM130 APM133 APM124 APM102-86A PS2150 APM411C APM124C

M1802D-4A

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM Item # 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22

Part # APM116A APM210A APM215 M1052-1 APM220A APM209 M1055A APM211

APM232

APM117-1 APM2401-8 APM208A APM208B

Item Description Deadman Pedal Service Brake Pedal Cotter Pin Bushing Clevis Pin Clevis 3/8” NF Nut Connecting Rod 3/8” x 1-1/4” NF Bolt Service Brake Tension Spring 3/8” NF Gripco Nut 3/8” x 5” NF Bolt 3/8” x 4-1/2” NF Bolt Deadman Pivot Arm 3/8” x 2” NC All Thread Bolt 3/8” Lock Washer Deadman Redal Anchor Pin 3/8” NC Bolt Hairpin Clip 1 Push Rod (Deadman) Push Rod (Service Pedal)

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM Item # 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part # APM116C APM210A M1052-1 APM220A APM209 M1055A APM211

APM232A

APM117A-1 APM205A

M1055A APM203A APM215A APM204A

Item Description Deadman Pedal Service Brake Pedal Cotter Pin Bushing Clevis Pin Clevis 3/8” NF Nut Connecting Rod 3/8” x 1-1/4” NF Bolt Service Brake Tension Spring 3/8” NC Gripco Nut 3/8” x 5” NC Bolt 3/8” x 4-1/2” NC Bolt Deadman Pivot Arm 3/8” x 2” NC Bolt 3/8” Lock Washer Deadman Redal Anchor Pin Spring Guide Tube 3/8” x 3-1/2” NF Bolt 5/8” Flat Washer Push Rod Deadman Compression Spring Spring Adjustment Slug Compression Spring Carrier 1/2” NC Bolt 1/2” x 4” NC All Thread Bolt 10/32” x 2” Bolt Switch 10/32” Lock Washer 10/32” Nut Cotter Pin

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QTY 1 1 4 4 4 4 5 2 2 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM

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Chapter 7

HYDRAULIC DEADMAN AND SERVICE BRAKE MECHANISM Item # 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Part # APM116B APM210A M1052-1 APM220A APM209 M1055B APM211

APM232

APM117A-1 M1051 APM209A APM208B

APM233 APM234 APM235 APM236 APM237

Item Description Deadman Pedal Service Brake Pedal Cotter Pin Bushing Clevis Pin Clevis 3/8” NF Nut Connecting Rod 3/8” x 1-1/4” NF Bolt Service Brake Tension Spring 3/8” NF Gripco Nut 3/8” x 5” NF Bolt 3/8” x 4-1/2” NF Bolt Deadman Pivot Arm 3/8” x 2” NC All Thread Bolt 3/8” Lock Washer Deadman Redal Anchor Pin 3/8” Flat Washer Spring Push Rod (Deadman) Push Rod (Service Pedal) 1/4” x 3/4” NC Bolt 1/4” Flat Washer Deadman Switch Cable Anchor Pivot Arm Pin Clip Screw Pivot Arm Cable Pivot Pivot Anchor Tube

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QTY 1 1 4 4 4 4 5 2 2 2 2 1 1 1 1 2 1 4 2 1 1 2 2 1 1 1 2 1 1 4

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Chapter 7

DEADMAN AND SERVICE BRAKE PEDAL MECHANISMS 20

19 18

15

17

16 22 13

12 10 11

2 2

14 6

21

9 2

2 7 29 5

21 2

25 2

3 23

8 28

3

25 10

27

10

4 21 24

1

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DEADMAN AND SERVICE BRAKE PEDAL MECHANISMS Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Part # APM116C

M1106D APM209 APM209B M1052-1 M1052-2 M1201D-15 M1201D-8A E501B M1201D-10A

M1201D-7 APM210A APM220A H650A M1051 APM209A

Item Description Pedal, Deadman Brake 3/8" NCT Hex Nyloc Nut 3/8" NCT Hex Head Cap Screw x 1-1/2" Long 3/8" NFT All Thread Cap Screw x 2" Long Rod, Connecting Cotter Pin Spring Deadman Pedal Clevis, Rod End Clevis Bushing Washer Anchor, Brake Cable 3/8" NCT Hex Head Cap Screw Bracket, Brake Cable Receiver Screw, 6/32 x 1” Micro Switch Bracket, Micro Switch Mount 1/4” Flat Washer 1/4" NCT Hex Head Cap Screw Brake Cable Assembly (See M1200F) 3/8" NCT Hex Head Cap Screw Anchor, Cable Bellcrank, Brake Pedal, Service Brake Clevis Pin Master Cylinder (See Hydraulic Section) Spring Bearing, Spherical Rod End

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QTY 1

1 1 4 1 3 1 3 1 1 1 2 1 1 2 2 2 7 1 1 1 3 1 1 1

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DEADMAN CALIPERS AND HARDWARE

LEKTRO

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00.07.30

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DEADMAN CALIPERS AND HARDWARE Item # Part #

Item Description

QTY

1 2 3&4 5 6 7 8 10 11

Caliper & Cable Assembly Caliper Floating Mount Caliper Pads (2 in Kit) Caliper Anchor Plate M8 x 1.25 x 20 mm Bolt 5/16” Lock Washer 3/8” NF Bolt x 1-1/4” 3/8” NF Nyoc Nut Deadman Mechanism Assembly

1 1 1 set 1 4 4 4 4 1

M1200G M1214C M1203D M1215C

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SERVICE BRAKE PEDAL ASSEMBLY

1

2 2

6

5 15

7

9 8 2 3 11 10

10

4

Service Brake Pedal

12

14

13 ma864800

Note: For Service Brake Master Cylinder and Caliper Assembly see Chapter 5 “Hydraulic”

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SERVICE BRAKE PEDAL ASSEMBLY

Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Master Cylinder 3/8-24 UNF Nut Nyloc 3/8” Flat Washer Service Brake Tension Spring Plunger, 3/8” x 4” All Tread Cotter Pin 1/8” x 1” Clevis Clevis Pin 3/8” - 16 UNC Hex Head Cap Screw x 1-1/2 Long Bushing Brake Bellcrank Service Brake Pedal Non Skid 3/8-24 UNF Bolt x 5” 3/8-24 UNF Hex Nut

1 6 2 1 1 1 3 3 3 2 1 1 1 1

H650A

M1051 APM208B APM209 APM220A M1052-1 APM210A

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

PARK BRAKE ASSEMBLY, CALIPER END

13

9

14

11 9 H1

25 16

15

22 24

3 1

4

5

36

10

17

8 27 9

20

11 12

21 19

6 9 2

18 11

7

12

10

35

34

28

29

23

28 33

10 32 21 31 19

30

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

PARK BRAKE ASSEMBLY, CALIPER END Item # Part #

Item Description

QTY

M1225

Tol-O-Matic Brake Caliper Assembly (Includes Items 1-6)

1 2 3 4 5 6 7

M1225-2 M1225-3 M1225-4 M1225-5 M1225-6 M1225-7 f6dj8801

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36

fadj4702

Mount, Brake Caliper Brake Pad Lever, Brake Caliper Washer Shoulder Bolt Caliper Housing Shim,Brake Pad (Required on older vehicles with 5/32” thick brake disc) Mount, Tolomatic Brake Caliper 3/8” Lock washer 3/8”-24 UNF Hex ESNA Nut 3/8”-16 UNC Hex Head Cap Screw x 3/4” Long 3/8”-24 UNF Hex Head Cap Screw x 1-1/4” Long 1/2-20 UNF Hex Flanged Nut Bracket, Slave Cylinder Anchor 1/4”-20 UNC Hex Head Cap Screw x 1-3/4” Long 1/4”-20 UNC Hex ESNA Nut Hydraulic Slave Cylinder Clevis, Slave Cylinder Pin, Clevis 3/8” x 1” 5/16”-24 UNF Hex Nut 1/8” Cotter Pin x 1” Plug, 1/8 Pipe Elbow, 1/8” NPT to #4 Male Flare Tee, 1/8 NPT Running Bleed Valve Spring, Deadman Pedal Bushing, TSI-1214-8 Crank, Link Link, Caliper Drag Link, Spring Crank, Slave Cylinder 3/8”-24 UNF Hex Head Cap Screw x 3” Long Woodruf Key, 1/4” x 3/4” Snap Ring Rod End Bearing

H1228H fadj4800

H625 f6dj8001 f6dj7101

F55 F184 H808 M1106D M1227 fadj4500 f6dj9700 f6dj4600 fadj4900

M346 M1227H

Hose #

H1

Part #

From

To

Hose Type

Master Cylinder

Slave Cylinder

560-4 102”

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1 2 1 1 1 1 1 1 4 5 4 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1

Hose From Length Fitting

f295

To Fitting

f295

03.05.13

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

PARK BRAKE ASSEMBLY, PEDAL Old Style Master Cylinder Used on Vehicle Production Run # A86103-5 1 3 15

H1 2

4 6

15 15

13

9

7

15

8

10

6

6

20 11

24

19 22 23 22

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Chapter 7

PARK BRAKE ASSEMBLY, PEDAL Old Style Master Cylinder Used on Vehicle Production Run # A86103-5 Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Master Cylinder Banjo Fitting Elbow, 90 Degree #4 Male to 1/8 NPT Male Mount Bracket, Park brake Master Cylinder 1/4-20 UNC Hex  Head Cap Screw x 1/2” Long 3/8- 16 UNC Hex Head Cap Screw x 1-1/4” Long Plunger, Master Cylinder 4” Clevis Pin, Clevis 1/8” Cotter Pin Bell Crank, Park Brake Rod, 4”,Park Brake Pedal Linkage 3/8 - 24 UNF Hex Jam Nut Pedal, Deadman Brake 3/8- 16 UNC Hex ESNA Nut 3/8 - 16 UNC Hex Head Cap Screw x 1” Long 1/4” Stainless Steel Lock Washer Spring, Pedal 3/8 - 16 UNC Hex Head Cap Screw x 2-1/4” Long Bracket, Park Brake Switch Screw, 8-32 x 1” Long Washer #8 Micro Switch 8-32 Hex Nut Non Skid, Pedal Pin, Pedal Hinge 3/8-16 UNC Hex Nut 3/8-24 UNF All Thread Bolt x 2-1/2” long 5/16 Flat Washer Spacer 3/8-24 UNF Hex Head Cap Screw x 2” long

1 1 1 1

H650A H650A-2,3,4,5,6 F109 fadi2202

f6dj4602 APM209 APM220A fadj2301

fadj4102

M1051 f6dj10001

E501B

M1201D-12 APM251

Hose #

H1

Part #

5 1 2 2 2 1 1 5 1 8 1 1 1 1 1 2 2 1 2 1 1 1 1 2 1 1

From

To

Hose Type

Master Cylinder

Slave Cylinder

560-4 102”

LEKTRO

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Hose From Length Fitting

f295

To Fitting

f295

03.05.13

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

PARK BRAKE ASSEMBLY, PEDAL New Style Master Cylinder Used on Vehicle Production Run # A86203-5

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Chapter 7

PARK BRAKE ASSEMBLY, PEDAL New Style Master Cylinder Used on Vehicle Production Run # A86203-5 Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Master Cylinder 1/8” Pipe Nipple 1/8” Street Elbow Mount Bracket, Park Brake Master Cylinder 1/4-20 UNC Hex  Head Cap Screw x 1/2” Long 3/8-24 UNF Hex Head Cap Screw x 1-1/4” Long Plunger, Master Cylinder Clevis Pin, Clevis Cotter Pin, 1/8” Bell Crank, Park Brake Rod, 4,Park Brake Pedal Linkage 3/8 - 24 UNF Hex Jam Nut Pedal, Deadman Brake 5/16-24 UNF Hex ESNA Nut 5/16-24 UNF Hex Head Cap Screw x 2-1/4” Long 1/4” Stainless Steel Lock Washer Spring, Pedal 3/8 - 16 UNC Hex Head Cap Screw x 2-1/2” Long Bracket, Park Brake Switch Screw, 8-32 x 1” Long Washer #8 Micro Switch 8-32 ESNA Hex Nut Non Skid, Pedal Pin, Pedal Hinge 1/8 Male Pipe x #4 JIC 45 Degree Elbow Reservoir, Brake Fluid Bushing, Park Brake Bellcrank Bearing, 3/8” Spherical Rod End 3/8-24 UNF All Thread Bolt x 2-1/2” long 5/16 Flat Washer 3/8-24 UNF Hex Head Cap Screw x 1-1/2” 3/8-16 UNC Hex Nut Spacer 3/8-16 UNC Hex Head Cap Screw x 1” long 3/8” Flat Washer, Stainless Steel 3/8-24 UNF Hex ESNA Nut 3/8 Lock Washer

1 1 1 1 1 4 1 2 2 2 1 1 5 1 2 2 1 1 1 1 2 4 1 2 1 1 1 1 2 1 1 3 1 1 1 1 2 6 1

H650D F249 F121 fadi2208

APM209 APM220A fadj2307

fadj4102

M1051A f6dj10006

E501B

F122 H650D-2 M1225-9 APM209A M1201D-12

APM251

Hose #

H1

Part #

From

To

Hose Type

Master Cylinder

Slave Cylinder

560-4 102”

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Hose From Length Fitting

f295

To Fitting

f295

03.05.13

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

STEERING ASSEMBLY

9 3

8

39 38

2 40

7

9

6

61

5

10

1

42 45

15 14 16

14 9

17

11

21

46

44 43

13

8

4

12

10 11

18

22

19 20

49

47,48

24

22

63 27

23

50 41

23

25 22 26

51

35 52A 52B

30 31

32 33 34 36

54 55

56

37

53 56

55

57 58

PAGE 7 - 24

34 33

54 62

60

LEKTRO

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59

32 31

03.02.01

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

STEERING ASSEMBLY Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Steering Wheel 1/4” Trusshead Screw x 3/4” Long Steering Knob Assembly 1/4-20 UNC Hex Esna Nut 3/4-16 UNF Elastic Stop 1/2” Nut Snap Ring Steering Shaft Woodruff Key 7/16-14 UNC Hex Head Cap Screw x 1-3/4” Long Bearing, Steering Wheel Shaft 7/16-14 UNC Esna Nut 1/4-20 UNC Set Screw Sprocket 1/2” Flat Washer Spacers 7/16” Lock Washer Spacer Gearbox Assembly Pitman Arm 7/8” Lock Washer 7/8-14 UNF Hex Nut 5/8-18 UNF Hex Head Cap Screw x 2-1/2” Long 5/8” Lock Washer 5/8-18 UNFHex Half Nut Drag Link Body Rod End Bearing 5/8-18 UNF Elastic Nut 5/16-18 UNC Hex Head CapScrew x 3/4” Long Retainer Bell Crank, Splined 1-12 UNF 1/2 Nut Bearing Spacer Seal Bearing Cone Bearing Cup Caster Plate 1/2-13 UNC Esna Nut 1/2-13 UNC Bolt x 1-3/4” Long 3/32 x 1” Cotter Pin Clevis Pin Clevis

1 2 1 2 1 1 1 2 7 2 4 2 1 4 3 3 1 1 1 1 2 2 2 1 1 2 1 1 1 1 2 2 2 2 1 4 4 1 1 41

APM301A M342A

M346 APM308B APM311 APM302B

UTM311

M345 M612A APM319C

APM324C M2012-1

APM327E-2 APM327E M721 M720 M716A M718 M719 APM334-AL

APM220A APM209

(Cont.)

Note: Diagram and Parts List for optional suspended steer axle assembly will be issued later. Call Lektro Parts Dept. for information.

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03.02.01

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

STEERING ASSEMBLY Item # Part #

Item Description

QTY

41 42 43 44 45 46 47 48 49 50 51 52A 52B 53 54 55 56 57 58 59 60 61 62

3/8-24 UNF Hex Esna Nut Idler Tension Shaft 3/8-16 UNC Gripco Tensioner Arm 3/8-16 UNC Bolt x 5” Long Idler Sproket Steering Chain #40 (40-1/2” with 1/2 Link) Long Master Link Kit Spring 3/8” Fender Washer Caster Spindle / Axle, Splined Spacer 5/8” Wide Spacer 1/2” Wide Wheel Hub Bearing Seal Bearing Cup Bearing Cone Wheel Stud Spacer Castle Nut 1/2-20 UNF Lug Nut 3/8-24 UNF Hex Nut 1/8” x 2 Cotter Pin

2 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 2 5 1 1 10

APM353 APM352 M771 APM313A PS361 APM354 APM334J APM347A APM347B APM338K-1 APM338K-11 APM338K-12 APM338K-13 APM338K-2 APM347B M524A M820

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Intentionally left blank

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95.09.01

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SUSPENDED STEERING ASSEMBLY PART 1 1 2 3 4 5 6 7

9

8

10

11 12 8 7

13A 13B

6 14 15

5 16

17

16 15 14

22

18 21

19 20

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SUSPENDED STEERING ASSEMBLY PART 1 Item # Part #

Item Description

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 2 2 2 2 1 6 6

13A 13B

APM347A APM347B

5/16-18 UNC Hex Head CapScrew x 3/4” Long Retainer Bell Crank, Splined 1-12 UNF 1/2 Nut Bearing Spacer Seal Bearing Cone Bearing Cup Caster Plate 1/2-13 UNC Hex Esna Nut 1/2-13 UNC Hex Head Cap Screw x 1-3/4” Long Suspended Stearing Assembly (See Suspended Steering Assembly Part 2) Spacer 5/8” Wide Spacer 1/2” Wide

17 14 15 16 22 19

APM338K-1 APM338K-11 APM338K-13 APM338K-12 APM338K-2 M524A

Wheel Hub Bearing Seal Bearing Cone Bearing Cup Wheel Stud Castle Nut

2 2 2 2 5 1

M820

1/8” x 2 Cotter Pin 1/2-20 UNF Lug Nut

2 10

18 20

APM327E-2 APM327E M721 M720 M716A M718 M719 fadz100-3

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1 2 2

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SUSPENDED STEERING ASSEMBLY PART 2

1 17

3 2

4 12 80 6 5 8I 7 2

9

10

11 13 15 12

14

madz0700

16

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

SUSPENDED STEERING ASSEMBLY PART 2 Item # Part # madz0700 1 2 3 4 5 6 7 8I 80 9 10 11 12 13 14 15 16 17

UTM700A-5 UTM700A-6 UTM700A-7 UTM700A-8 f6dz9809 UTM700A-9 fadz3500 fadz3600

UTM700A-14

Item Description

QTY

Suspended Steering Assembly Spindle, Verticle Flanged 1/2-20 UNF Hex Nyloc Nut 5/16-24 UNF Hex Head Cap Screw x 1” Long 5/16-24 UNF Hex Nyloc Nut Shock Absorber Hat Bushing, Upper Spring, Compression Spring, Suspended Steering, Inner Spring, Suspended Steering, Outer Hat Bushing, Lower Axle, Suspended Steering Mount Bracket, Shock Absorber 1/2-20 UNF Grade 8 Hex Head Cap Screw x 2-1/4” long 3/8-24 UNF Hex Nyloc Jam Nut 10 MM Hex Head Cap Screw x 2-3/8” long 1/2” Flat Washer 1/2-13 UNC Grade 8 Hex Head Cap Screw x 5” long 1/2-13 UNC Hex Nyloc Nut

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Chapter 7

TWO-SPEED WINCH ASSEMBLY

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Chapter 7

TWO-SPEED WINCH ASSEMBLY Item # Part # APM405C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

APM405A-20

APM405A-5 APM405A-19 APM405A-3

APM405A-6

APM405A-25 APM402A APM402B APM403B

Item Description

QTY

Two-Speed Winch Assembly

1

Winch Base Shaft Bushing E-Ring Latch Plate Ratchet Lever Compress Spring Ratchet Sleeve Shaft Bushing Spacer Washer Primary Drive Shaft Intermediate Drive Shaft Ratchet Pawl Spring Winch Hub Spacer (reel) Locknut Locknut Reel Shaft Ratchet Bolt Winch Handle Nut Spacer Spacer Bolt Plate Cable Assembly Winch Nylon Strap Strut Strap

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1

1 1 1

1 1 1

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Chapter 7

TWO-SPEED WINCH ASSEMBLY

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Chapter 7

TWO-SPEED WINCH ASSEMBLY Item # Part # APM405B A B C D E F G M N O P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH JJ KK 21 23 24 26 NP

APM405B-2

APM405B-3 APM405B-9 APM405B-5 APM405B-6 APM405B-11

APM405B-18 APM405B-19 APM405B-7 APM405B-8

APM405B-20

APM402FB APM405B-10

Item Description

QTY

Two-Speed Winch Assembly

1

Reel Assembly, 2.5” Hub (For Strap) Winch Base Assembly Gear Cover Shoulder Bolt Winch Gear Shield Rope Side Spacer 1/2”-20 UNF Lock Nut Short Drive Shaft Assembly 20 Tooth Gear Assembly Washer 3/8”-16 UNC Gear Retaining Screw 1” Needle Bearing 5/8” Needle Bearing Cover Screw Winch Handle Assembly Roll Pin Ratchet Plunger Ratchet Spring Brake Handle Retaining Pin Clevis Pin Oillite Bearing Retaining Ring Spacer Washer Intermediate Drive Shaft Assembly Primary Drive Shaft Assembly Drive Shaft Bearing Housing Brake Band Brake Drum Assembly Roll Pin Retaining Ring 5/16-24 UNF Nyloc Nut 5/16” Flat Washer 3/8-24 UNF Hex Head Bolt Winch Strap with Hook, 2” x 144” Winch Strap Retaining Bolt Ass’y (Flat Head, GR 8”)

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 3 1 2 2 2 1 1 2 1 1 1 1 4 4 4 1 1

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Chapter 7

DIFFERENTIAL DRIVE, STANDARD

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Chapter 7

DIFFERENTIAL DRIVE, STANDARD

Item #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Part #

Item Description

M800DS

Differential Assembly

M801SB M806S M825S M821S M824S M836S M825S M825S M829S M816SC M823S M830S

Differential Housing Ring and Pinion Set (Specify Ratio) Bearing Cone, Timken Roller Bearing Cup, Timken Roller Shim Crunch Tube Bearing Cup, Timken Roller Bearing Cone, Timken Roller Pinion Seal Pinion Yoke 3/4” Washer (Hardened) Pinion Shaft Nut Bearing Anchor Retainer Bolt Cover Differential Gasket Gear Case Plug 5/16” x 5/8” NC Bolt Bearing Anchor Shim Bearing Cup, Timken Roller Bearing Cone, Timken Roller Cage Housing 3/8” x 3/4” NF Grade 8 Bolt Spider Gear Side Gear Thrust Washer (Spider Gear) Thrust Washer (Side Gear) Spider Pin Drift Pin Modified Screw 3/8” NF Gripco Nut Inner Seal Press Collar Bearing (Axle) w/ Press Collar Lug Nut Bearing Flange Drive Axle Wheel Stud

M803S M802S M805S

M809S M807S M808S M810S M812S M814S M817S M815S M818S M813S M811S M833S M837SBA M831PC M831SB M820 M832 M819SB M819-3F

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QTY

1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 10 2 2 2 1 8 2 1 2 2 1 2 8 8 2 2 2 10 2 2 10

99.02.22

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DIFFERENTIAL DRIVE, STANDARD

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DIFFERENTIAL DRIVE, STANDARD

Item #

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Part #

Item Description

M800DS

Differential Assembly

M801D M806D M825D M82ID M824D M825D M826D M829D M816DE-2 M823D M830D

Differential Housing Ring and Pinion Set (Specify Ratio) Bearing Cone, Timken Roller Bearing Cup, Timken Roller Shim Bearing Cup, Timken Roller Bearing Cone, Timken Roller Pinion Seal Pinion Yoke 3/4” Washer (Hardened) Pinion Shaft Nut Bearing Anchor Retainer Bolt Cover Differential Gasket Gear Case Plug 5/16-18 UNC Bolt x 5/8” Bearing Anchor Shim Bearing Cup, Timken Roller Bearing Cone, Timken Roller Cage Housing 3/8-24 UNF Grade 8 Bolt x 3/4” Spider Gear Side Gear Thrust Washer (Spider Gear) Thrust Washer (Side Gear) Spider Pin Drift Pin Modified Screw 3/8-24 UNF Gripco Nut Inner Seal Press Collar Bearing (Axle) w/ Press Collar Lug Nut Bearing Flange Drive Axle Wheel Stud Brake Disc

M803D M802D M805D

M809D M807D M808D M810D M812D M814D M817D M815D M818D M813D M811D M833D M837SBA M831PC M831SB-1 M820 M832 M819SB M819-3F M816DE-3

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QTY

1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 10 2 2 2 1 8 2 1 2 2 1 2 8 8 2 2 2 10 2 2 10 1

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

29

13

10 10A

DIFFERENTIAL DRIVE, LIMITED SLIP

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DIFFERENTIAL DRIVE, LIMITED SLIP Item # Part #

1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 46

Item Description

QTY

M800DP

Differential Assembly - Posi

1

M801D M806D M822D

1 1 1

M807D M808D

Differential Housing Ring and Pinion Set (Specify Ratio) Bearing Cone, Timken Roller Shim (As Req.) Washer Shim Bearing Cup, Timken Roller Shim Pinion Seal Disk Brake Flange Brake Disc 3/4” Washer(Hardened) Pinion Shaft Nut Bearing Cone, Timken Roller Cover Differential Gasket Gear Case Plug 5/16-18 UNC Bolt x 5/8” Bearing Anchor Retainer Bolt Bearing Anchor Bearing Cup, Timken Roller Bearing Cone, Timken Roller

1 1 1 1 1 1 1 1 1 1 1 1 1 10 4 2 2 2

M812D M814D M815D

3/8-24 UNF Grade 8 Bolt x 3/4” Spider Gear Thrust Washer (Spider Gear)

8 2 2

M818D M813D M821D M833D M837SBA M831DC M831SB-1

Thrust Washer (See Gear) Spider Pin Bearing Cup, Timken Roller Modified Screw 3/8-24 UNF Gripco Nut Inner Seal Press Collar Bearing (Axle)

2 1 1 8 8 2 2 2

M832 M819DSB M819-3L M810D M817D M820

Bearing Flange Drive Axle Wheel Stud Cage Housing Side Gear Lug Nut

2 2 10 1 1 10

M824D M825D M829D M816DE-2 M816DE-3 M823D M830D M826D M803D M802D M805D

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DRIVE CHAIN AND SPROCKETS

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

DRIVE CHAIN AND SPROCKETS Item # Part #

Item Description

QTY

1 2 3 4 5 6

Drive Motor, 36 Volt (See BA, Electrical Section) Drive Sprocket 3/16” x 2” Key Drive Sprocket Bushing 1/4-20 UNC Cap Screw GR “8” x 5/8” Motor Adjustment Saddle (2.5 HP) Motor Adjustment Saddle (5.0 HP) (Optional) Drive Chain 44-3/4” #DBL35 Drive Sprocket Connector Link 5/16-24 UNF Bolt x1-1/4” 3/8-16 UNC Nut 3/8-16 UNC All Thread Bolt x 4” 5/16” Flatwasher (5.0 HP Only) 5/16-24 UNF Nut Nyloc 3/8-24 UNF Bolt x 1-1/4” 3/8” Lockwasher Tension Saddle 1/2-13 UNC Nut 5/16” Flatwasher 1/2-13 UNC Bolt x 3” Chain Half Link (As Needed)

1 1 1 1 2 1 1 1 1 1 4 1 1 4 4 4 4 1 1 4 4 1

7 8 9 10 12 13 14 15 16 17 18 19 20 21 NP

M902 M903 M904 M906 M906A M907B M908C M909

M918 M923 M922 M909A

NOTE: If motor sprocket is to be replaced, a new 3/16” x 2” Key, Item #3, should also be installed.

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

TIRES AND WHEELS

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Chapter 7

TIRES AND WHEELS Item # Part #

1 2 3 4 5

APM2251 APM2250A M2258D M2260 APM2201B M2258D-1 APM2201E M2258DA

M2252B

M2258D-1

Item Description

QTY

Tire & Wheel Assembly (Drive) Tire and Wheel Assembly (Steer) Drive Wheel 400 x 8 Tube 400 x 8 Tire (Traction) Steer Wheel 400 x 8 Tire (Highway) Poly Drive Wheel 3/8-24 UNF Cap Screw Grade “8” x 1” 3/8-24 UNF Gripco Grade “C” 3/8” Harden Washer Drive Rim Assembly Poly Steel Wheel 7/16-20 UNF Caps Screw GR x 1” 7/16-20 UNF Gripco Grade “C” Steer Rim Assembly

4 2 1 1 1 1 1 2 20 20 20 2 2 5 5 2

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

CRADLE ASSEMBLY 9 11 10 13 9 11

3 10

2 12 7

15 14

6

5

5

4

1

8 16

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Chapter 7

CRADLE ASSEMBLY Item #

1 2 2A 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16

Part #

Item Description

QTY

APM 1000A APM1011A APM1002 APM1002A APM1003 APM1003A

Cradle Assembly Cradle Left Side Gate (Center of Gate Shaft to Anchor Pin “11”) Left Side Gate (Center of Gate Shaft to Anchor Pin 14-1/2”) Right Side Gate (Center of Gate Shaft to Anchor Pin “11”) Right Side Gate (Center of Gate Shaft to Anchor Pin 14-1/2”) 5/16-18 UNC Set Screw 1/4” -24 Grease Fitting Side Gate Guide Shaft Cradle Anchor Shaft 3/8-16 UNC Brass Flathead Screw x 3/4” 1/2”-13 UNC Hex Nut Side Gate Bushing 1/2”-13 UNC Bolt x 1-14” Spring Latch, Side Gate Roll Pin Washer UHMW Wear Plate

1 1 1 1 1 1 1 2 1 1 8 2 2 2 2 2 2 2 1

APM1007

APM1008A-1 APM1013 APM1014-1 APM1015 APM1013-1 APM1005C

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

LADDER ASSEMBLY

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MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

LADDER ASSEMBLY

Item # Part #

1 2 3 4 5 6 7 8 9

Item Description

APM2301A

Ladder Assembly

APM2304A APM2303A APM2305A APM2306A APM2302A

Ladder Extendable Handle Locking Mechanism Non-Skid Material Vibration Dampeners 1/4-20 UNC Trus Head Screw x 1/2” 1/4-28 UNF Bolt x 2” 1/4-28 UNF Nyloc Nut 1/4” x 1-1/2”

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QTY

1 1 1 3 2 2 4 5 1

02.03.01

MECHANICAL - PARTS LIST AND SCHEMATICS - AP8600

Chapter 7

END OF CHAPTER

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