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@YAMAHA

I

2007 SPECIAL SERVICE

TooL LrsT@

LISTE DES OUTILS

D'ENTRETTEN sPÉcrAUX@ LISTA DE HERRAMIENTAS ESPEcTALEs DE sERvrcro@ 90894-62981-88

SPEC¡AL SERVICE TOOL LIST @2006 Yamaha Motor Co.,Ltd.

lst

Edition, August 2006

All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co.,Ltd. is expressly prohibited. Printed in Japan

LISTE DES OUTILS D'ENTRETTPN SPÉCTNUX @2006 Yamaha

Motor Co., Ltd.

lére Edition, Aoüt 2006 Tous droits réservés. Toute réimpression ou utilisation sans la permission écrite de la

Yamaha Motor Co., Ltd. est formellement interdite. Imprimé en Japon

LISTA DE HERRAMIENTAS ESPECIALES DE SERVICIO

02006 Yamaha Motor Co., Ltd. 1a edición, Agosto 2006 Reservados todos los derechos. Se prohíbe expresamente toda reimpresión o utilización no autorizada de este manual sin el consentimiento por escrito de Yamaha Motor Co., Ltd. lmpreso en Japón

AVISO Esta lista de herramientas de servicio especiales ha sido preparada para encontrar rápida y fácilmente la(s) herramienta(s) de servicio necesarias para cada modelo respectivo. Las herramientas de servicio especiales han sido mejoradas para ser utilizadas en los nuevos modelos. Sin embargo, su manual de servicio existente no cubre la información más reciente. Además, la lista no incluye los modelos sobre los cuales no pudo obtenerse información en el momento de preparación del manual. Esta información se facilitará en la próxima publicación de la lista de herramientas especiales de servicio. Modelos de motores

fueraborda

Modelos de embarcaciones

: Sólo todos los modelos que se lancen en este año fiscal (excepto aquellos sobre los cuales no puede obtenerse información) : Todos los modelos, incluidos los lanzados, desde hace varios años hasta los últimos modelos (los modelos nuevos de este año fiscal pueden ser excluidos porque el período de desarrollo de las embarcaciones es distinto del de los motores fueraborda).

Aquí se enumeran las herramientas especiales de servicio mencionadas en el manual de servicio de cada modelo.

Los números de herramientas entre paréntesis indican los números de las herramientas nuevas y deben sustituirse por los números de las herramientas de repuesto (no entre paréntesis) cuando se agoten las existencias. Además, los nombres de las herramientas siempre aparecen en inglés en este manual.

FORMATO DEL MANUAL TABLAS DE APL¡CACIÓN En las tablas se muestran los números de herramienta y los modelos aplicables de motores fueraborda y moto de agua. Las herramientas suministradas como conjunto se señalan con un punto (o) que precede al nombre de la herramienta. (f) : Los puntos entre paréntesis indican que no es absolutamente necesaria la herramienta específica y que puede sustituirse por otra herramienta. I 1 : Los corchetes indican que la herramienta se aplica sólo a los modelos entre corchetes en el encabezado de columna correspondiente.

DESCRIPCION DE LAS HERRAMIENTAS Se muestran el número, el nombre, y la ilustración de las herramientas, y la descripción de su utilización. Se indica también el tamaño de la herramienta neces aria para ayudarle a identificarla con más facilidad. La construcción y el significado de los elementos son los siguientes: Herramienta de

medición

Servicio del motor Servicio de la unidad inferior/ bomba de inyección SelecciÓn de laminillas, herramienta PTT

: Herramientas de precisión mecánicas o eléctricas (Algunas herramientas de medición pueden estar enumeradas en una las secciones siguientes.) : Herramienta especial para el servicio del motor : Herramienta especial para el servicio de la unidad inferior/bomba de inyección : Herramienta especial para la selección de laminillas y el servicio de la unidad de estibado e inclinación motorizados

JUEGOS DE REPARACION (HERRAMIENTA DE REACONDICIONAMIENTO)

Los juegos siguientes pueden utilizarse para la reparación/reemplazo de las partes dañadas para evitar el reemplazo de toda la unidad. Para emplear estos juegos se necesita experiencia práctica.

Juego "Heli-sert" Juego de terminales

marinos

: Para reacondicionar las roscas de los pernos dañadas : Para reparar los terminales de ojal y acopladores redondos convencionales

de uso marino. Este tipo de conector resistente al agua e inoxidable, aunque similar, es diferente del de una motocicleta. Juego de acoplador

: Para reparar los acopladores multipolares resistentes al agua

NOTA: ldentifique el acoplador correcto y no trate de utilizar un acoplador del tipo incorrecto.

íruorce Podrá encontrar las herramientas que busca empleando su número (numero de parte) para poder determinar la página de las TABLAS DE APLICACION y de la DESCRIPCION DE LAS HERRAMIENTAS, donde se da una explicación más detallada de las herramientas. I

CONTEI{IDO 1.GRÁFTCAS DE APLICACIÓN (APPLICATION CHART) l-1 1-1

1-3

i-5 r-1 1-9 1-11 1- 13 1- 15

1-17 1-21

-15

1

r-27

r-29 r

-29

I

-29

1-_31

HERRAMIENTAS PARA MOTORES DE FUERA DE

BORDA..............

.. 1-1

HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LATENSIÓN PICO (modelo de 2 tiempos) .... ..... HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... SERVICIO DEL MOTOR (modelo de 2 tiempos) .... ..... SERVICIO DEL MOTOR (modelo Enduro/Keroseno, modelo de 4 tiempos) ............... SERVICIO DEL MOTOR (modelo de 4 tiempos) ... ....... CORTADOR DE ASIENTO DE VÁLVULA (referencia) SERVICIO DEL MOTOR (Hélices de prueba) SERVICIO DEL MOTOR (Desmontage yel montage delcigüeñal) ............... SERVICIO DE UNIDAD lN FERIOR/BOMBA DEINYECC|ÓN (modelo de 2 tiempos)... SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIÓN (modelo Enduro/Keroseno, modelo de 4 tiempos) ........... SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT (modelo 2 tiempos).................... SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT (modelo Enduro/Keroseno, modelo de 4 tiempos) ...........

HERRAMIENTAS PARA MOTO DE AGUA HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LATENSIÓN PICO sERVtCtO DEL MOTOR............... SERVICIO DEL MOTOR/ESERVICIO DE BOMBA DE INYECCIÓN

1-1

1-3 1-5 1-7 1-9 1

-11

1-13 1-15 1-17 1-21

1-25 1-27

1-29 1-29 ......... 1-29 1-31

1l

:-7 t-8 l_1

--

r-r6 l-

19

t-10 l--30

r32

l-

2.DESCRTPCTON DE LAS HERRAMIENTA (TOOL DESCR¡PTION) HERRAMIENTA DE MEDICION MEDICIÓN DE LATENSIÓN PICO SERVTCTO DEL MOTOR............... 4 tiempos Moto de agua ......... Desmontage yel montage del cigüeñal Hélices de prueba SERVICIO DE UNIDAD IN FERIOR/BOMBA DE INYECCIÓN -.. -. :,...,.. SELECCIÓN DE LAMINILLAS HERRAMIENTA PTT

2-1

2-7 2-8 2-13 2-16 2-17 2-19 2-20 2-30 2-32

1

';t-J +,1

3.HERRAMTENTAS REACOND¡C|ON (RECONDTilON TOOL) JUEGO HEL|-SERT (90890-051 55) ........... JUEGO DE TERMTNALES MARTNOS (90890-05354) ............ PARTES OPCIONALES DEL ACOPLADOR ...........

3-1

3-2 3-3

APPLICATION CHART OUTBOARDS MOTOR TOOL MEASURING TOOL/PEAK VOLTAGE MEASUREMENT (2 stroke model) 2 Stroke model

IVODEL Tool No.

¿D

4AC 4AS

OU

90890-

2C

5c

BC

5cs MEASURING TOOL 01252 Dial oauoe set Pocket tester 031 12 031 41 Timinq liqht UJ IbU Compression qauqe

03174

Diqital circuit tester lqnition tester

06754 06756 06757 ubdtl5

Vacuum/pressure pump gauge set

Diaqnostic flash adapter 4 Diqital tachometer Leakage tester Fuel pressure gauqe Fuel pressure qauqe adapter

06s42 06704

B

Diqital calioer Cvlinder oauoe 35 - 60 Cylinder gauge 50 - 100 Outside micrometer 0 - 25 Outside micrometer 25 - 50 Outside micrometer 50 - 75 Outside micrometer 75 - 100

0301 6

06759 03006 03007 03008 03009 0301 0

lnsidemicrometer5-25

031 B0

Thickness qauqe

031 07

Crankshaft aliqner

06563

Compression qauqe extension M14

PEAK VOLTAGE MEASUREMENT o3172 Feak voltaqe adapter B 06867 (06767) Test harness FWY-2 06868 (06768) Test harness EJ-ll-2 06857 (06757) Throttle sensor adiustinq lead

06791

46792 06793 0686

1

06846 o6a47

15F

20D 25N

258 25X

40v 30D

30H

558

60F

708

t

o o o o o o

o a o o o o a

o o o o o o a

o o o o o o a

o o o o a o a o

a o o o o o o

a o a o o o a

o a

o a

o o

a

o

o o

o o

o o

a o

o o

a o

a o o o o o o

o

o

a

c

o o o o

o o (o) o o o o

a o (o) a (o) o

o o o o

o o o o o o

o o 3 I o o a

o

o

o a o o o o o

o o o o o o o

o o o o o o o

a o a o a o o

o o o o o

o o

a

c

o o

o o

o o

a o

o a

a

o

(o)

(a)

(o)

o a

o a

o o o

o o o

o o o

c

a o

o a o

o o o

o o o

o

o

o

o

a

o

o

o o

o

o

o

o

O

a

c

o o

o

o

FWY-3

(06769) Test harness EJ-ll-3 (06770) Test harness SMT250-3 (06771], Test harness FWY-4 (06775) Test harness AMP-4 (06772], Test harness FWY-6 (0677e) Test harness FWY-8 (06787) Test harness FW13613-2 (06788) Test harness FW13613-1 Test harness FSW-6 Test harness FWY-3-L Test harness SMHW090-2 Test harness SMHW099-3 Test harness SM6195043 Test harness QLW-3 Test harness OLWD-3

Test harness FSW-64 YAMAHA DIAGNOSTIC SYSTEM 60v-85300-02 Yamaha Diagnostic System (KlT) 06848

60v-ws853-0:

Yamaha Dragnostic System(CD-F0lV)

-5

*3 Electronicfuel injectioned modelonly *1 V4:1158, 115C, 1308, 1408, 140C *z V6:150F, .150G, 150J, 150L, 175D,200F,200G, *4 2 stroke model 200H, 200J,

.5

225D,225G

1-1

L

50G

40Y 50H

Diaqnostic flash indicator B

06786

06790

20c

Throttle sensor adjusting ead FWY-3

06864 06760 06840

06869 06870 o6a71 06875 06a72 0687e 06887 06888

9.9F 13.54

Up-date CD-ROIVI only

c

o o

APPLICATION CHART

ART

06888 (06788)

1-2

APPLICATION CHART

MEASURING TOOUPEAK VOLTAGE MEASUREMENT (Enduro/Kerosene model, 4 stroke model) 4 Stroke modeL

M.DEL

--'\

MEASURING TOOL

Throttle sensor adiusting lead FWY-3 Diagnostic flash indicator B

Fuel pressure gauge adapter B

Outside Outside Outside Outside

micrometer micrometer micrometer micrometer

0 - 25 25 - 50 50 - 75 75 - 100

lnsidemicrometer5-25

PEAK VOLTAGE MEASUREMENT

Test harness FWY-2 Tesi harness EJ-ll-2 Throttle sensor adiustinq lead FWY-3 Test harness SMT250-3 Test harness FWY-4 Test harness AMP-4 Test harness FWY-6 Test harness FWY-B Test harness FW13613-2 Test harness FW13613-1 Test harness FSW-6 Tesl harness FWY-3-L Test harness SMHW090-2 Test harness SMHW099-3

Test Test Test Test

harness SM6195043 harness QLW-3 harness OLWD-3

harness FSW-64 YAMAHA DIAGNOSTIC SYSTEM Yamaha Diaqnostic System (KlT) Yamaha Diagnostic System(CD-FIOM)

*l *2

-5

Electronic fuel injectioned model only

:1 1 58, 1 1 5C, 1 308, 1 408, 1 40C V6:150F, 150G, 150J, 1501, 175D,20AF,200G, 200H, 200J, 225D, 225G

V4

1-3

\

*4

2 stroke model

*5

Up-date CD-ROM only

APPLICATION CHART

IART

60v-85300-02 a0v-wsB53-03

1-4

APPLICATION CHART ENGINE SERVICE (2 stroke model) 2 Stroke model

I\IODEL Tool No.

28

90890-

2C

06521

Flywheel puller

o6522 Flvwheel holder 06523

Gear puller Small end bearinq ¡nstaller Driver rod LS Bearinq outer race attachmenl o6624 Bearinq outer race attachmenl 06626 Bear¡no outer race attachmenl 06652 Driver rod L3 06630 Ball bearinq attachment 06631 Ball bearinq attachment 06635 Ball bearinq attachment 06637 Ball bearino attachment 06639 Bearino inner race attachment 06640 Bearinq inner race atlachment 06641 Bearino inner race attachment 06644 Bearino inner race attachment 06645 Bearinq inner race attachment 0661 s Needle bearino attachmenl 06654 Needle bearinq attachment 06655 Ball bearinq attachment 06660 Bearinq inner race attachmenl 051 58 Piston rino comoressor 06661 Bearinq inner race attachmenl 06662 Bearino inner race attachmenl 06663 Ball bearinq attachment 06069 Shaft holder 06355 Crankshaft holder 16 065s2 Crankshaft holder 20 031 s9 Vacuum oauoe 03094 Vacuum qauqe [Selector tvpe] 03060 'Attachment 06540 06543 06606 06623

ubSb

I

01 701

04086 06991

O

Bearinq outer race puller Assv

06524 Small end bearinq installer 06525 Small end bearinq installer 06526 Small end bearinq nstaller o6527 Small end bearino installer 06s28 Small end beannq nstaller 06843 Piston slider s5B 06529 Piston slider s70 06530 Piston slider s85 06534 Bearinq separator

06562 01 235

o

4AC 4AS 5C 5CS

o o

o o

6C BC

a o

9.9F '13.54

20c

15F

a o

20D 25N

a

O

a

o

o

I

I

a o

25X

o a

O

o

40v 30D

30H

o

a

a

258

o

o

O

o

o

o

o

o

40Y 50H

o o a

c

50G 60F

708

o

o

o o

o

o

,

o

I

o

O

o I

O

a

a

O

c

o

o

I

a o

o

o

o

I

Crankshaft holder 12 Crankshaft holder 18 Rotor holder

Sheave holder Universal clutch holder lnjector qrease

*s V4:1158, 115C, 1308, 140B,140C Electronic fuel injectioned model only "z V6:150F, 150G, 150J, 150L, 175D,200F,200G, *4 2 stroke modet "1

200H,2AAJ,225D,225G

a

a

GENERAL TOOL ut Deep socket 1 (30 x 00) G2 Deep socket 2 (36 x 00) G3 Deep sockei 3 (41 x 00) G4 Deep socket 4 (46 x 00) G5 T-type TORX socket T55 G6 E{ype TORX socket E10 G7 TORX tamper resistant driver T20 G8 T0RX tamper resistant driver T25

L

558

1-5

IART

50G

60F

APPLICATION CHART

Tool No.

708

1-6

APPLICATION CHART ENGINE SERVICE

(Enduro/Kerosene model, 4 stroke model) Enduro/Kerosene model

MODEL Tool No.

E8D EKsD

90890.

06521

o

Flywheel puller

06522 Flvwheel holder 06523 Bearinq outer race puller AssV 06524 Small end bearino installer 06525 Small end bearinq installer 06526 Small end bearind installer 06527 Small end bearinq installer 06528 Small end bearinq installer 06843 Piston slider o58 o6529 Piston slider o70 06530 Piston slider sB5 06534 06540 06543 06606 06623

Bear¡no seDarator Gear puller

06562

EK'l5D EK25B

40G.' E4OG

EK9,9J EK25C EK1 5P EK4OG EK9.9H E3OH EK1 5N

o

o

o a

a

4 Stroke model

40J*

48C E6OH

40x.0 K4OJ

55c K5OE

E4OX

o o

o

Small end bearinq installer Driver rod LS Bearinq outer race attachment 06624 Bearinq outer race attachmenl 06626 Bearinq outer race attachmenl 06652 Driver rod L3 06630 Ball bearino attachment 06631 Ball bearinq attachment 0663s Ball bearinq attachment 06637 Ball bearino attachmenl 06639 Bearinq inner race attachment 06640 Bearinq nner race attachment 06641 Bearinq nner race attachment 06644 Bearinq nner race attachment 06645 Bearinq nner race attachmenl 0661 3 Needle bearinq attachment 06654 Needle bearinq attachment 06655 Ball bearino attachment 06660 Bearinq inner race attachmenl 051 58 Piston rinq compressor 06661 Bearino inner race attachment 06662 Bear¡nq ¡nner race attachment 06663 Ball bearinq attachment 06069 Shaft holder 06355 Crankshaft holder 'tr6 065s2 Crankshaft holder 20 031 59 Vacuum qauqe 03094 Vacuum oauoe lSelector ivnel 03060 . Attachmen{ 06561

E9.9D E1 5D E25B EK9.9D

o

E6OJ

E654

a

c c o

o o

o o

o o

a

a o

o

o o o o

o o o o

a

o

o

c o

o

o

Crankshaft holder 12 Crankshaft holder 18

01235 Rotor holder o1701 Sheave holder 04086 Universal clutch holder 06991 lniector qrease GENERAL TOOL G1 Deep socket 1 (30 x 100) G2 Deep socket 2 (36 x 100) G3 Deep socket 3 (41 x 100) Deep socket 4 (46 x 100) G4 T-tvpe TORX socket T55 G5 G6 E-type TORX socket E10 TORX tamper resistant driver T20 G7 uó TORX tamper resistant driver T25

.1 V4'.1158, 115C, 1308, *2 VG :150F, 150G, 150J, 150L, 175D,200F,

1408,140C

200H,

\-

200J,225D,225G

*3

200G, 1_7

*4

F6A F6B F8C

o o

o a o a

a

F4A

E75B

o a

o

E1154 F2,54

Electronic fuel injectioned model only 2 stroke model

o o

ART

APPLICATION CHART

- cdel F6A

.

F6B FBC

4 Stroke model Tool

F75A

F9,9C

No.

FTBD F9,9E

90890-

FTg.9D FTg,9A

F13.54 F1

F1

58

5A

F5OA FzOA F3OA F25A F25C F5OD F4OB FT25B F6OA

FSOA

F4OD FTSOB

F5OF

FTsOC

F60C

FT6OB

F75B

F2OOA

F200c FL200C

FTsOG

F9OA

FsOB

F115A

FT6OD

F1 OOA

F9OB

FL1 1 5A FLl 5OA

F1 OOB

F1

5OA FL2OOA F2OOB

F2254

F2258 FL225B

FL2OOB

F25OA FL25OA

F1 OOD

FL225A

F1 OOC

06523 o6524 06525 06526 06527 06528 06843 06529 06530 06534 06s40 06543 06606 06623

o

o o

r

o

o o o o

o

o

o

o

o

o6624

o

a

06626 06652 06630

o

o

06631

o

06635 06637 06639 06640 06641

o

06644 06645 0661 3

06654 06655 06660 051 58

o

06661

06662 06663 06069 06355 06552 031 59 03094 03060 06561

o

o a

(o)

(

o

o

( (o)

(o)

(a)

o

(o)

o o o

06991

G2

o

o

06562 01 235 01701 04086

G1

o

o

o

o

o

G4

G5 G6

o

3 o

7

o

GB

1-8

APPLICATION CHART

ENGINE SERVICE (4 stroke model) 4 Stroke model

MODEL Tool No.

F2.54

F4A

90890-

01426 Oil filter wrench 64 Oil filter wrench 72.5

I

041 08

06320

F9.9C

FTBD F9.98 FT9.9A FTg,9D F13,54

FBC

06830 0401

F6A F6B

Valve sprinq compressor Valve sprinq compressor attachment Valve sprinq compressor attachmenl

Valve quide remover/installer 5.9 Valve quide installer 5.4 0681 0 Valve quide installer 5.5 0401 5 Valve quide installer 5.6 06804 Valve quide reamer 5.5 04066 Valve quide reamer 6.0 05041 Tao handle (5-6)

F1

o

o4064 06802

0631 6

06553 0631 3 0631 4 0681

I

06328

Valve Vaive Valve Valve

Valve Valve

0681 8

Valve

06326 06327 06817

Valve Valve

Valve

Valve Valve Valve 0681 6 Valve 0631 5 Valve 06323 Valve o6324 Valve 0631 2

06555 06325

seat cutter holder o5.5 seat cutter holder ¿6.0 seat cutter 5'-25 seat cufter 5o-29 seat cutter 30'-26.5 New seat cutter 30'-27 seat cutter 30'-30.5 New seat cutter 30'-32.5 seat cutter 30'-35 seat cutter 30"-38 seat culter 45"-27.5 seat cutter 45"-30 seat cutter 45'-35 seat cutter 45'-38 seat cutter 60'-26 seat cutter 60L30.4 seat cutter 60'-36

a a

a

a

F2OA F1

58 F25A F25C FT25E

5A

a a

a a

I

a

a a

o O

a

a

a

a o

1-9

F4OB

F5OA F5OD F6OA

a a

o o

o a

o o

o o

o

o a o a

(o)

o

a o

F3OA

a

a o

a a

a a

o a

o a

a o

o o o o a

a o a

I,

APPLICATION CHART

IART

4 Stroke model

MODEL F75A

Tool

F4OD

No. 90890-

FT5OB

F5OF

FT5OC

F60C

FT6OB

FSOA

FT5OG

F9OA

FT6OD

F1 OOA

F75B

F2OOA

FBOB F] 15A

F90B

FLl

1

F1

06320 06801

04064 06802 0681 0 0401 5

06804 04066

Valve sprinq compressor Valve snrino comoressor attachmenl Valve sprinq compressor attachmenl Valve ouide remover/installer 5"4 Valve quide remover/installer 5.9 Valve ouide installer 5.4 Valve quide installer 5.5 Valve quide installer 5.6 Valve ouide reamer 5.5 Valve quide reamer 6.0

Tap handle (5-6) Valve lapper 0631 6 Valve sea cutter holder 05.5 06553 Valve sea cutter holder 06.0 0631 3 Valve sea cutter 5'-25 0631 4 Valve sea cutter 5{29 0681 I Valve sea cutter 30'-26.5 New 06328 Valve sea cutter 30"-27 O681 B Valve seat cutter 30'-30.5 New 06326 Valve seat cutter 30'-32.5 06327 Valve seat cutter 30"-35 0681 7 Valve seal cutter 30'-38 0631 2 Valve seat cutter 45"-27.5 06555 Valve sea cutter 45'-30 05041

041 01

0632s

Valve sea cutter 45"-35

068.16 0631 s

Valve sea cutter 45'-38

o

o

5OA FL2OOA

5A FL1 5OA

F2254

00c

o a a o

o

o

o

o a

o a

o a

I

t o

a a

a

O O

a o

Valve sea cutter 60"-26 Valve seat cuiter 60'-30.4 06324 Valve seat cutter 60"-36

06323

1-10

o

FL2OOC

FL225B

F25OA FL25OA

o o

a

o

o

a

a o

o

a o a

o

o o

o

F200c F2258

o

O

o

FL2OOB

FL225A

F1 OOD

a

o

F2OOB

F1 OOB

01426 Oil filter wrench 64 06830 Oil filter wrench 72.5 0401 9 04.108

F1

a

o o

o

a o a

o

APPLICATION CHART

VALVE SEAT CUTTER (Refering)

-=-=-=--=\

Part of port

Tool No.90B90l-.----------...0631 6 a5.5 mm holder)

ln. A

ln. B

FBC/FTBD

o30.5 mm) New o32.5 mm) o35 mm) o38 mm) 0631 2 45", o27.5 mm\ 06555 45', o30 mm) 06325 45", @35 mm) 0681 6 45', o38 mm) 06315 (60", 026 mm) 06323 (60', o30.4 mm) 06324 (60", 036 mm)

a

C

Ex. A Ex. B Ex. C

o

F20AIF25AIFT25B

a

o

F5OA/F6OA/FT6OB FTsOB/FTsOC/F5OD

F25C

F3OA/F4OB ln. A

ln. B

ln. C Ex. A Ex. B Ex.

C

ln. A

ln. B

c

a a

ln. C Ex. A Ex. B Ex. C ln. A

ln. B

ln. C

FxA ExB

Ex. C

a a a o a a o a a a o a a o o

o o

o

a o

o a o

a

a

1

a

a

o

1-1

L

ln.

a a a

o

o

MODEL

06316 (@5.5 mm holder) 06553 (06.0 mm holder) 06313 (5", o25 mm) 06314 (5', o29 mm) 06819 (30', 026.5 mm) New 06328 (30", a27 mm\ 06818 (30', o30.5 mm) New 06326 (30", @32.5 mm) 06327 (30', o35 mm) 06817 (30", o38 mm) 06312 (45", @27.5 mm\ 06555 (45', o30 mm) 06325 (45'. @35 mm) 06816 (45", o3B mm) 06315 (60', 026 mm) 06323 (60", @30.4 mm) 06324 (60', 036 mm)

B

a

06818 (30", 06326 :30', 06327 (30', 06817 (30',

_-\ Part of port

ln.

O

I

No.90890- =-\

In. C Ex. A Ex. B Ex. C ln. A

a a a o a o a

a o o a o

30', @26.5 mm) New 06328 (30', a27 mm)

Tool

ln. B

In. C Ex. A Ex. B Ex. C ln. A

06553 o6.0 mm holder) 0631 3 5', o25 mm) 0631 4 5", o29 mm) 0681

F9.gA/F9.98/F9.9C/F9.9D F13.sA/F15AiF158

F4A/F6A/F6B

F2.54

MODEL

a

a

a

APPLICATION CHART

IART

F75A|FTSBIFBOA/FBOB

MODEL

-:ol

F4OD/FsO F/FT5OG/F6OC/FT6O D

F90A/F908/F1 00A/F1 008 F10oC/F1OoD/F(L)1 15A

F(L)200A/F(L)225A

F(L)2ooB

No.90890"

,6316 (o5.5 mm holder 16553 (06.0 mm holder) 16313 (5', a25 mm) 16314 (5", o29 mm) C6819

(30', 026.5 mm) New

06328 06818 i 06326 06327 06817 06312 06555

(30", a27 mm) (30", o30.5 mm) New (30', o32.5 mm) (30', o35 mm) (30", o38 mm) (45', o27.5 mm) (45', a30 mm)

06816 (45', o3B mm 06315 160'. o26 mm 06324 (60', 036 mm)

MODEL Part of port

ToolNo.90890-=-=-\ 06316 06553 06313 06314 06819 06328 06818 06326 06327 06817 06312 06555 06325 06816 06315 06323 06324

(o5.5 mm holder) (o6.0 mm holder) (5', o25 mm) (5', @29 mm\ (30', 026.5 mm) New (30', o27 mm) (30', 030.5 mm) New (30", o32.5 mm)

(30',

@35 mm)

(30", o3B mm) (45", a27.5 mm\ (45", o30 mm) (45', o35 mm) (45", o38 mm) (60", a26 mm) (60', o30.4 mm) (60", 036 mm)

ln. A

ln. B

ln.

O

Ex. A Ex. B Ex. C ln. A

ln. B

F(

ln. C Ex. A Ex. B Ex. C

lnA

L)200C/F(L)2258/F(L)250A

ln. B

ln. C Ex. A Ex. B E., ^

a o o a a o a a a a a o a a a a

a

a

o o a o

o a

o

a o

a a

- -l

tI -_

i\

tB A\

1-12

c

o

a a

APPLICATION CHART

ENGINE SERV¡CE (Test propeller) (2 stroke model) 2 Stroke model

MODEL Tool No.

28

4AS

z\.

90890-

bU

ó(/

9.9F

13.54 15F

5cs Test Test 0 611 Test 0 613 Test 0 618 Test 01 601

0 609

0 619

Test

Test Test 01624 Test 01 625 Test 01 626 Test a1627 Test 01 629 Test 01 630 Test 01 631 Test 620 o1621

01

Tool No. 90890-

01 601 01

609

01611 o.1613

01618 01619 01 620

(6461

258 25X

40v 30D

30H

40Y 50H

558

o

o

50G 60F

708

55D

754 758 854

75C 804 904

o

(647) (6631

o

(664) (6761

o

(683

O

1688

o

(689 (6E5

a

o

a

o

(6G1) (6G5 (6GB)

o

(61N)

,

(6L5) (616)

X

o

2 Stroke model 1

v4.1

_1

308

v6*

D1 sON

504

L1

50F

1754

L1 5OJ

2004

L2OOF L2OOA

_2004

L2OOJ

L1

5OA

225C L225C

Z1

50P

225F

L225F

Z1

sOQ

2504

L25OA

2250D

_22501 2175G LZ1 50P 2225H Z3OOA 2175H LZ2OON 2250F rz300t

2508

L25OB Z2OON

250G

L25OG

Z2OOP

NA

NA

NA

Z3OOB

Tesl propeller (646) Test propeller (647) Test propeller (663) Test prope¡ler (664) Test propeller (676) Test propeller (683) Test propeller (688)

Test 01624 Test 01 625 Tesi 01626 Test 01627 Test 01 629 Test 01 630 Test 01 631 Test 01 621

propeller propeller propeller propeller propeller propeller orooeller propeller propeller propeller propeller propeller propeller propeller propeller

¿vv

20D 25N

propeller propeller propeller propeller propeller propeller propeller propeller

(689) (6E5)

O

(6G1) (6G5)

o

o

(6GB)

(61N) (615) (6L6)

t NA

NA

*1 Y4 .1158, 115C, 1308, 1408,140C *2 VO :150F, 150G, 150J, 150L, 175D,200F,200G, *3 Electronic fuel injectioned model only *4 2 stroke model

NA

200H, 200J,225D,22SG

NA : Not availables

1-13

NA

NA

NA

NA

.IART

APPLICATION CHART

(Test propeller) (Enduro/Kerosene model, 4 stroke model)

__l ?

B

r."1 80Al

Tool No.

0 601

0 609 0 611

613 0 618

= = r f = -.

0 61S l

0 620 0 621 0 624

0 625 0 o¿o

= =

0 627

_t

-' tzgoon .it

I

= = = ,=

NA-l

Test Tést Test Test Test

Test

01 631

Test

90890-

propeller (646) propeller (647) propeller (663) propeller (664) propeller (676) propeller (683) propeller (688) orooeller 1689) propeller (6E5) propeller (6G1) propeller (6G5) oroneller (6G8) propeller (61N) propeller (6L5) propeller (6L6)

X

Test 60s Test 0 b 1 Test 0 6 J Test 0 o B Test 0 6 s Test 0 620 Test 01 621 Test 01624 Test 01625 Test 01626 Test 0 627 Test 0 625 Test 0 630 Test 0 631 Test 01 601 01

= =

Test Tesl Test Test Test Test Test Test

0 630

No.

LZ250Dl

EKSD

0 629

Tool

r-rl = -.

EBD

90890-

propeller propeller propeller propeller propeller

E9,9D E1 5D EK9.9D EKl 5D EK9.9J EK'15P EK9,9H EK1 5N

E25B

40G*

EK25B E40G E3OH

EK4OC

a

E4OX

40J-. E48C E6OH

40x-o

K4OJ

o

o

F6A

E6OJ

E65A E55C K5OE E75B

1

15é F2"5A

F4A

FTBD

o

a

o

F6B F8C

o

o

c o

a

I

o

4 Stroke model F4OD

F9.9C

:T9.9[ F.l58 F20A F9,98 :Tg.g¡ :13.5¡ F25A F25C FT25B

F1

F3OA F4OB

5A

F5OA

FT5OB

FsOF

F5OD

FTsOC FTsOG

F6OA

FT6OB

F60C FT6OD

F{Ll1 501

F75A

F75B FBOB

FSOA F9OA

F90B

F1 OOA

F1

00t

F(D2oor F(L)2ooE

Fl154

FL1

1

5A F(L)zoo( F(L)225r

F1 OOB F1

F(L)22sE r-lr \cqo¡

00c

(646) (647

o

(663 (664

(676 oroD6ller (683 propeller (688 propeller (689

propeller propeller propeller propeller orooeller propeller propeller

4 Stroke model

Enduro/Kerosene model

I\4ODEL

(6E5) (6G1) (6G5 (6G8)

o

o

o

c

o o

o

o

161N)

(6L5)

o

(6L6 NA

NA

1-14

NA

NA

APPLICATION CHART ENGINE SERVICE

(crankshaft disassembly and reassembly) (2 StfOke

The toors on these pases (1-1s and 1-14) can be ordered rrom the Marine service Division or yamaha Motor co., Ltd.

mOdel)

2 stroke model Tool No.

28

90890-

2C

3A

4AC 4AS

CrU

OU

5cs 02422

02352

Crank shaft iiq set . Flange . Body

02353

.Bolt

02351

o O

'1

4

02354 . Washer 02355 Bushing-1 (D15) o2357 .Bushinq-3 (D20) 02358 02359

I

1

4 1

2

Bushing-4 (D22) . Bushinq-5 (D25)

o o o o o

o o o

o o o

O

O

o

o

o

o

o o o o o o

2

. Bushing-7 (D29) 02363 . Bushinq-9 (D30) 02365 . Bushing-1 1 (811) 02366 . Bushinq-12 (D35) 02399 . Bushinq-13 (D20) 02419 . Bushing 14 (E25A12SV) o2367 . Heiqht rinq-1 (H28) 02369 Height-rinq-3 (H40) 02371 . Height ring-5 (H47) 02376 . Height ring-10 (H53) 02377 . Height rinq-11 (H54) 02379 . Height ring-13 (H57) 02401 . Heiqht rinq (E40G/J) 06590 . Height ring 640 (H-19) o2384 . Pressure plate . Press body

.Plate A

v100 I

. Plate B

024A2 02388 02389 02390

Plate C . Boll . Pressure pin A . Pressure pin B . Pressure pin C

o2403

02391 . Bearinq pressure A 02392 . Bearing pressure B 02393 . Bearinq pressure C 02394 . Support 02395 . Spacer A 02396 . Spacer B 02404 . Spacer C

02416 Disassemblinq kit

02411

. Nut Pressure plate . Pole . Plate A . Plate B

02417

Assemblinq kit

02407 02408 02409

02410

02412 . Guide 024 3 . Guide plate o24 4 Guide pole 024

F

. Base

15F

2AD

25N

258 25X 30H

o a o o o

o o o o o

o o o o o

o o

o

o

o

o

o

2

o

o

o

o

o O

2

2

o o o o

c o

c

o o o

o o o

o o

o

o

o

o

o

o o

o o

a o o

o

o

o

o

o

O

o

o

o

o

o

o

o

'1

a o

o o

1 1

1

6 1

3

J I

1 1

02418 Crank separater kjt (set 02416 + 02417)

1_15

o o o

o

1

1

o

O

Q'ty : The figure for this part indicates the quantity of the parts ordered in a set or a kit

IL

20c

1

02361

02386

9.9F

13.54

APPLICATION CHART

HART

rered from :" Co,, Ltd.

(Crankshaft disassembly and reassembly) Endu rolKerosene model) Enduro/Kerosene model E9.9D E1 5D EK9.9D EK1 5D EK9,9J EK1 5P

krg.gn)

lrxr

snr.,l

Crank shaft iiq set

-11 (811) Bushing-12 (D35) 14 (E25A125V)

t ring-5 (H47) ins-11 (H54) 13 (H57)

640 (H-19)

1

02417 02412 02414

Crank separater kit (set 02416 + 02417)

2 stroke model

1-16

APPLICATION GHART LOWER UNIT SERVICE (2 stroke model)

Drive shaft holder Drive shaft holder 2 '1

Drive shaft holder 4 Drive shaft holder 6 Drive shaft holder 7

. Outer race puller claw A Outer race puller claw B

. Bear¡ng puller claw 2

Needle bearinq attachment Needle bearinq attachment Needle bearinq attachment Needle bearino attachment Needle bearino attachment

*r

V4:1158, 115C, 1308, 1408, 140C *2 V6:150F, 150G, 150J, 1501, 175D,20AF, 200G, 200H, 200J, 225D, 225G

*3 Electronic fuel injectioned model only *4 2 stroke model -5 Apply pressure to outer propeller shaft 1-17

b-

:HART

APPL¡CATION CHART

2 Stroke model

JObtJ

I

J6602

1-18

APPLICATION CHART

2 Stroke model

MODEL Tool No.

28

90890-

2C

4AC 4AS

5c

bU 8C

5cs uoot/

Needle bearinq attachmenl

0661

Needle bearino attachment Bearinq outer race attachment

B

0661 9

06620

Bearinq Bearinq 06622 Bearing 06623 Bearino 06621

outer outer outer outer

9.9F IJ.5A 15F

20c

20D 25N

258 25X 30H

o o

o

o

o

a o o

O

o o

o

o

06659 06660 06661

06662 06052 YB-42223

\B-42224

o

Bush¡nq attachmenl Bushing attachmenl Driver rod L3

o

a a

o o

o

c

o o o

a o

o o

o

o

I

o o o

Needle bearinq attachment

o

o

o o o

o

o

O

o

o

o o

o

o

o

I

o

o o o o

o

o

o

Ball bearinq attachment Bearing outer race attachment Bearino inner race attachment Bearino inner race attachment Bearinq inner race attachment Bearrno inner race attachment

o

Shift rod push arm Gland nut wrench Pinion nut wrench

*1 V4:1158,'115C, 1308, 1408, 140C *2 V6:150F, 150G, 150J, 150L, 175D,200F,200G,200H, ZO}J,225D,22SG *3 Electronic fuel injectioned model only -4 2 stroke model -5 Apply pressure to propeller shaft

1-19

o o o

o

Needle bearino attachment Ball bearinq attachmenl Ball bearinq attachment

outer

a

o

o (a)

o

o o

o

I

06657 06658

60F

708

50H

race attachment race attachment race attachment

Bearino outer race attachment Bearinq ouier race attachment 06627 Bear¡no outer race attachment 06628 Bearinq outer race attachment 06629 Ball bearino attachment 06630 Ball bearinq attachment 06631 Ball bearinq attachmenl 06632 Ball bearinq attachmenl 06633 Ball bearinq attachmenl 06634 Ball bearinq attachrnent 06635 Ball bearing attachmenl 06636 Ball bearino attachmenl 06637 Ball bearing attachment 06638 Ball bearino attachmeni 06639 Bearinq inner race attachment 06640 Bearino inner race attachment ubb4 Bearinq inner race attachment 06642 Bearino innér race attachment 06643 Bearinq inner race attachment 06644 Bear¡ng inner race attachment 06645 Bearinq inner race attachmenl 06646 Bushing puller center bolt 06648 Bushinq puller spacer 06649 Bushing attachment

06652 06653 06654 06655 06656

50G

558

race attachment

o6824 Bearing ouler race attachment

06651

40Y

o

06625 06626

06650

40v 30D

o

APPLICAT¡ON CHART

)HART

2 Stroke model

1-20

APPLICATION CHART

LOWER UN¡T SERVICE (Enduro/Kerosene model, 4 stroke model)

Bearing housing puller claw L Bearing housing puller claw S

Rinq nut wrench extension

Socket adapter 2

Drive shaft holder 3 Drive shaft holder 5 Drive shafi holder 7

Bearinq outer race puller a . Outer race puller claw A

Outer race puller claw B

. Bearing puller claw

1

installer center bolt

Driver rod LS

Needle bearing attachment

Y4:1158, 115C, 1308, 1408, 140C V6 :150F, 150G, 150J, 1501, 175D,2A0F, 200G, 200H, 200J, 225D, 225c

*3 Electronic fuel injectioned model only *4 2 stroke model -5 Apply pressure to ouler propeller shafl 1-21

APPLICATION CHART

IART

4 Stroke model

1-22

APPLICATION CHART

Enduro/Kerosene model

MODEL E9.9D E1 5D

Tool No.

EBD

90890-

EBDK

40G..

EKl 5D EK9.9J EK25E

E4OG

EK'l5P EK25C EK4OG EK9.9H EK1 5N E30H

E4OX 40J.4 E4BC E6OH

E6OJ

E65A 40x.0 K4OJ Essc KsOE E75B

E115A F2.5A

Needle bearinq attachmenl Needle bearing attachment 0661 I Bearing outer race attachment 06620 Bearing ouler race attachmenl 06621 Bearing outer race attachment 06622 Bearing outer race attachmeni 06623 Bearing outer race attachment 06624 Bearinq outer race attachment 06625 Bearing outer race attachment 06626 Bearinq outer race attachment 06627 Bearing outer race attachment 06628 Bearinq outer race attachment

o

B

06629 06630 06631

06632 06633 06634 06635 06636

Ball bearing attachment Ball bearing attachment Ball bearing attachment Ball bearinq attachment Ball bearing attachment Ball bearing attachment Ball bearing attachment Ball bearing attachment Bearing inner race attachment

Bearing ¡nner race attachment

06641

Bearing lnner race attachment

o6642 Bearing inner race attachmenl Bearing inner race attachmenl

06644 Bearing inner race attachmenl 06645

Bearing inner race attachment

06646 06648 06649 06650 0665

Bushing puller center bolt

1

o6652 06653 06654 06655 06656 06657 06658

Bushing puller spacer Bushing attachmenl Bushing attachment Bushing attachment Driver rod L3

Needle bearing attachment Needle bearing attachment Ball bearinq attachment Ball bearing attachment Ball bearinq attachmenl tsearing outer race attachment

06659

Bearing inner Bearing inner Bearing inner Bearing inner

06660 06661

06662

o

race race race race

a o

o

c

F6A F6B

o

o

o

o o o a

Ball bearing attachment

o

o

o

o

o a o c o

Ball bearinq attachment

06637 06638 06639 06640

06643

a a

o

F4A

FBC

o

06617

0661

EK9.9r E25B

4 Stroke model

o

o

o

o

o

o

o o

o

o

o o o o o o (o) o o o o o o o o o o o o o o o o o o o o o o

a o a o o o o o

o

o o

o

o o o o

o

o

o o

o

a o o o o o O o o o o o

I

i

T

ll

rll

l.

o

attachment attachment attachment attachment

tlt

¡-

1ll

:,

'r*

06052 Sh¡

rod push arm

Gland nut wrench

YB-42223 Y8.42224 )

l

Pinion nut wrench

V4 :1158, 115C, 1308,

*2 V6:150F, 150G, 150J, 140B, i40C 1501, 175D,200F,200G,200H, 2OOJ,Z2SD,225G *3 Electronic fuel injectioned model only *4 2 stroke model

.5

Apply pressure to outer propeller shaft

1-23

\_

tll

:HART

APPLICATION CHART

4 Stroke model

Ke model

F6A F6B FBC

Tool No. 30890.

0661 7 0661 B 0661

I

i 06641

06642 06643 c6645 06648

a o

06649 06650 16652

366s3 16654 16655 lhhSh

r6657 16658 "16659

-or)r)

_

I

6052

1-24

APPLICATION CHART SHIM SELECTION (2 stroke model)

/ PTT TOOL 2 Stroke model

MODEL Tool No.

2B 2C

90890-

5ñilVt

3A

4AC 4AS 5C 5CS

6C BC

06704 Digital caliper 06844 Magnet base Backlash indicator Maqnet base plate

01252 Dial qauqe set r- r

15F

o

Shimming plate Pinion heiqht qauqe 0671 1 . Pinion heiqht qauqe plate A 06712 Pinion heiqht qauqe plate B 06703 Pinion heiqht plate 0671 0

07003

20c

20D 25N

258 25X

r tuuL

30H

a o o o

a o a o

o o o o o

o a o a o

a o o o O o o o

o

o a o o o

06568

Gvlinder-end Gcrew wrench Cylinder-end screw wrench 06587 Trim & tílt wrench (06548) Trim & tilt wrench 06588 PTT wrench 46 06773 Up relief fittino 06774 Down relief fittinq 06776 Hydraulic pressure qauqe (06544)

06560 06580 06581 06569

40Y 50H

558

o o o o o o

a o

o o o o I o o o

o o o o o o o o a (o) a

o o o o o o a o o (o) a

o)

Power tilt wrench PTT oil pressure gauoe assembly

PTT oil pressure qauoe adaoter

Title rod wrench

06572 PTT piston vice attachment

*2

40v 30D

50G 60F

708

tsLEU IIUN

06701

06706

9.9F 13.5A

r

Y4 :1158, 115C, 1308, 1408,140C V6 :150F, 150G, 150J, 1 501, 1 75D, 200F,200G, 200H, 200J, 225D, 225G

1-25

o o o a o o o o o a (o) o

(o

)HART

APPLICATION CHART

2 Stroke model

B

50c

I

6OFI 7oB

_t )) -Tl ol

I

)---lol -_1 r- dl

) ol )Tl

)--o-"1

---ol ) ol crl 'li----1 ,--l-T] _--_-l

I

---l -J

1-26

APPLICATION CHART SHIM SELECTION

/ PTT TOOL

(Enduro/Kerosene model, 4 stroke model) Enduro/Kerosene model

MODEL Tool No. 90890-

E9.9D E1 5D EK9,9D E8D EKl 5D ESDK EK9.9J EK1 5P EK9.9H

E25B EK25B EK25C E3OH

40G., E6OJ E40X 40J-' E48C E6OH E40G E654 40x.1 K4OJ E55C K5OE EK4OG E75B

4 Stroke model F6A 1

154 F2.54

F4A F6B FBC

EK'l5N

SHIM SELECTION Shimming plate Pinion heiqht qauqe 06711 . Pinion heioht qauoe olate A 06712 Pinion heioht oauoe olate B 06703 Pinion height plate 06704 Diqital caliper 06844 Maqnet base 06706 Backlash indicator 07003 Maqnet base plate o1252 Dial qauqe set 06701

0671 0

o o o o o

o o o

a o

a o

o

o a o a o o o

o

o o o a o

o o a o o

PTT TOOL ub5blt Cvlinder-end screw wrench (06544) Cylinder-end screw wrench 06587 Trim & tilt wrench (06548) Trim & tilt wrench 06588 PTT wrench 46 06773 Up relief fittinq 06774 Down relief fittinq 06776 Hydraulic pressure qauqe

o o o o o

o a o a o o o o o a o o o o o o o o o o o a o a o O o o o o o o o o o o o o o o

o o o

(o)

o

(o)

06560 06580

Power tilt wrench PTT oil pressure qauqe assembly 06581 PTT oil pressure gauge adapter 06569 Title rod wrench 06572 PTT piston vice attachment

2 stroke model

I F

r 1-27

APPLICATION CHART

HART

i

^atrol

'06572

1-28

APPLICATION CHART WATERCRAFT TOOL M

EASU RING TOOL/PEAK VOLTAG E MEASUREMENT

ENGINE SERVICE MODEL

Tool No. 90890,

MEASURING

01252 06585 06584

Outside Outside Outside Outside

03008 03009

micrometer 75 - 100

0301 0

lnsidemicrometer5-25

06759

031 60

Cylinder gauge 50 - 100 Thickness oauoe Pocket tester Dioital circuit tester Compression gauge

06582 06786

Comoression oauqe extension M10 Fuel pressure qauqe

06842

Fuel pressure gauge adapter lonition tester Vacuum/ presure pump gauge sel

031 B0

03112

03174

06754 06756 06760

D¡oital tachometer

03172 06769 06867 06871 06877 06878 06879 06880 06870 06790

(06767) (06771)

(06777) (06778) (06779) (06780) (06770)

06791

06792 06793 06848 06849 06862 01 080

60v-85300-02 60v-ws8s3-03

Peak voltaqe adapter B Test harness EJ-ll-3 Test harness FWY-2 Test harness FWY-4 Test harness HM090-3 Test harness 090-4 Test harness FWY-B Test harness SMT618-6 Test harness SMT250-3 Test harness FSW-6 Test harness FWY-3-L Test harness SMHW090-2 Test harness SMHW090-3 Test harness FSW-6A Test harness SM61 95021-6 Test connector FMY-B

06425 0655

1

06606

o6624 ut)ozo

*2

O

/VV I /UUE

XLTOO

VXTOO

XL76O

o

o

o

o

o

o

o

o o o o o o a o o o

o o o o o o o o o o

o o o o o o o o o o

o o o a o a o o o o

o o o o o o o o o o

o o o o o o o o o o

o o o o o o o o o o

o o o o o o o o o o

Couoler wrench Driver rod LS Bearinq outer race attachment Bearinq outer race attachment

:¡:5,

a o o o o o

o o a o

:;30

iir

-

_:s _

3:,

:i:fi _.i

-

i

-::-

-: .;: _a

:,:8

o

o

o

o

o

o

a

o

a

e o

a o

o a

o o

o o

a o

o o

o

o o

O

-F:.

:-

-::,: :iüa

:,:E iitf;E

,:;r

c

o

o

o

iitfrffi

'i,üffi

-rlffi .

rLlff¡

xffi-¡

. lirfrl

I'um.r rlliffi

try

riffi

l:'rfl¡

{I[Tü

-2 Yamaha Diagnostic System (CD-ROM)

Bearinq separator Coupler wrench Corroler wrench

:2

:r-5 -,:á

Rotor Duller

ENGINE SERVICE Flywheel puller Flvwheel holder 06522 06550 Flvwheel holder

ub54b

o

WB760 WBBOO

Yamaha Diaqnostic Svstem (KlT)

06521

06534

SJTOOA

Tool name OOL/PEAK VOLTAGE MEASUREMENT Dial qauqe sel Dial qauge stand sei . Dial oauoe needle 173

. Dial qauqe stand 173 micrometer 0 - 25 micrometer 25 - 50 micrometer 50 - 75

06583 03006 03007

FXTOO

'd1im

o

o o

a o o o

o

a

o

o

o

o

o

o

o o

o o

o o

Available separately (set 06585=06584+06583) Up-date CD-ROM only

1-29

o o o

o o

o o o O

o O

o o

o o o

a o

o

tiffi

a o

W M

o

'liilüñ

o

!rw Iitiw

rruu

rllilül

-,H

]lül

APPLICATION CHART

{RT

06534 06425 06546 06551

1-30

APPLICATION CHART

ENGINE SERVICE JET PUMP SERVICE MODEL

Tool No.

FXTOO

SJTOOA

WBTOOA

WB760

WBSOO

WVTTOOB

XLTOO

VXTOO

XL76O

g

90890-

Tool name ENGINE SERVICE 01426 Oil filter wrench 64 01701 Sheave holder 235 03094 03060 06586 06756 01

0401

04

I

OB

04 14

04

11

04 16

a4 12 04 17

Rotor holder Vacuum gauge [Selector type] .

Shaft holder

051 58

Piston rinq compressor

0681

1

0681 2 0681 5

06328 0681 4 0631 2 0681 3

JET PUMP SERVICE 06069 Shaft holder 06552 Crankshaft holder 20 0651 I Drive shaft holder 4 0651 9 Drive shaft holder 5 06425 Couoler wrench 06s46 Coupler wrench 06551

Couoler wrench

06523 06531

Bearinq outer race puller assemblv Slide hammer handle

06602 06605

06501

Driver rod SL Driver rod LL Driver rod LS Driver rod L3 Needle bearinq attachmenl Needle bearino attachmenl Needle bearinq attachmenl Needle bearino attachmenl Ball bearinq attachment Ball bearino attachment Ball bearinq attachment Ball bearino attachment Ball bearinq attachment Bearinq outer race atiachment Bearinq outer race attachmenl Bearinq inner race attachment Stopper quide plate

06535 06538 06536

Bearinq puller assemblV Stopper quide stand Bear¡nq puller crow 1

06606 06652 06653 0661

1

0661 3 0661 4 06631

06634 06638 06636 06657 06625 06626 06662

--=

Vacuum/pressure pump gauge sef Valve sprinq compressor Valve spring compressor attachment Valve sprinq compressor attachment Valve guide remover 4.0 Valve ouide remover 4.5 Valve guide installer 4.0 Valve quide installer 4.5

0631 5

04 18

;

Attachmenl

Valve guíde reamer 4.0 Valve quide reamer 4.5 Valve seal cutter holder o 4.0 Valve seat cutter holder o 4.5 Valve seat cutter 30'-24 Valve seat cutter 30'-27 Valve seat culter 45"-24 Valve seat culle( 45"-27.5 Valve seat cutter 60'-22 Valve seat cutter 60'-26

04 13

;

06704 Diqital caliper

--:

-=

.':

.-: -=

:-t -

_t

.-:J

-

_t

,t

r

a

a

o

o

o a

o

a

o

o o o

a o

o

a o

a a

o o

o

o o a o a o o o

o

o

o

o

o

o

o O

o o o

o o o o o

o o

o

o o

o o

= = =*t

_.t

:l

:r

:r

o o o o o o

.N

Il

;r

lfl

i1{

JI

It

,tü

Ifi

o

o

o

o

o

o o o

o

o o

o

O

fm

ill

a o o

a o o

m

Irx

o o o

Lluü

'tü

l!ü

m

o o

o o

o o

a o

o

o o

o

o

o

o

m

rm

o o o

IW

rlll

rm

ül

.,m

a 1-31

o

o

o

o

o

o

G

o

:ill

APPLICATION CHART

{ART

--.1-32

f-

TOOL DESCRIPT¡ON MEASURING TOOL

Tool No.

g0g9o- ool name 06760 Digital tachometer

Usage

I

03141

Timing light

06754

lgnition tester (Spark gap tester)

03160

Compression gauge

Note

BE

ffi

B

:6

F.':

Plug type:

-jEi

B,C&D

.o'Q \.(b

0-1500 kPa

,2., (s

06563 06582

Compression gauge

extension M14 Compression gauge

extension

M.10

B

06563

üt(ffi

d1:M145 d2:19

(.'---F= r^n -

L1 :135

Gi+ llsffl

(

Jl#1

-z/ r tlf:-

06582

-)4/

Í5:-

d2:14

-+

L1 :165

d1 :M1OS

lll

2-1

¡TION

TOOL DESCRIPTION

Tool No.

g0gg0- ool name 06840 Leakage tester

06786

Fuel pressure gauge

i06785 . Mouth feel rubber

i.'ggg

Note

Usage

I

B

0-250 kPa

B

0-600 kPa 06785 *'

Q'ty=3pst7Or.o

Fuel pressure gauge

06756

use with 06786

adapter B

B

Fuel pressure gauge adapter

t! E

use with 06786

Vacuum/pressure pump gauge set

H

@

o6s42

@

écK \ K2o -

-re

Vacuum

0-(-100) kPa Pressure

0*50 kPa

mouth feel rubber (06785) is not included in the fuel pressure gage (06786). For replacement, place an order using the tool No. 06785.

2-2

TOOL DESCRIPTION

Tool No.

gogg0- ool name 03159 Vacuum gauge

03094

Usage

I

Vacuum gauge [Selector type]

I

i

B=

Note

¡

0-760 mmHg

BE

Tffi¡

0-(-100) kPa Selector type

03060 (1 pc) d1: M6

03060 . Attachment

d2:4 L:42

¡ .--td't-\d2

''€-/y '' .4t- M i d1-'r i

06704

01252

Digital caliper

0-150 mm

Dial gauge set

-

-l:-

-13

_"*¡{

:;J*-

-;1

06585

Dial gauge stand set

tt E

ffi

i 06583 . Dial gauge stand 173

L: 173 L: 173

I 06584 . Dial gauge needle 173 2-3

TOOL DESCRIPTION

PTION

Tool No.

g0gg0-

I

Usage

ool name

Note

Magnet base B

031 07

Crankshaft aligner

03016 06759

Cylinder gauge 35 - 60 Cylinder gauge 50 - 100

N> W

B

BE

0301 6

35-60 rnm

/'-\/A-

06759

50-100 mm Use with

ÑZ

i 03006 i 03007 j osooa i osooo

Outside Outside Outside Outside

micrometer 0-25 micrometer 25-50 micrometer 50-75 micrometer 75-1 00

dial gauge 01252

Bg

03006

0-25 mm 03007

25-50 mm 03008

50*75 mm 03009

75-100 mm

03010

lnsi.le micrometer

5-25

B=

5-25 mm

A\

ffi dü

2-4

TOOL DESCRIPTION

Tool No.

gog90_

03180

r

ool name

Thickness gauge (Feeler gauge)

0.03, 0.05, 0.10 0.15, 0.20, 0.25 0.30, 0.35, 0.40

[-

iim

0.50

L:75 81: 6.0 B.2:127

01399

Special thickness

= 0.05

6.15 0 20

0.02 0.03 0.1 0

03112

Pocket tester

03174

Digital circuit tester

_ll

ww 03172

Peak voltage

adapter

1úl

B

.ü

2-5

PTION

TOOL DESCRIPTION

Tool No.

15.

0.10

r0. 0.25

g0ggo- ool name 06862 Test connector FMY-8

5. 0.40

06757

Throttle sensor adjusting lead FWY-3

Note

Usage

I

!lE

B ()()(*) 2508 225F

zson

I

¿¿JW

06865

Diagnostic flash

indicator B

B

L:3 m

for2&4stroke Replaces 06765 (previous tool for 2 stroke)

06765

06864

Diagnostic flash adapter

B

--+ 06865

for 4 stroke model with

06765 (previous tool for 2 stroke)

R/B.W/B.B

6ov-B53oo-02

oE

Yamaha Diagnostic System (KlT)

6ov-ws853-03 *1

ng

Yamaha Diagnostic System (CD-ROM)

B= B=

Contents 1. Software

.Wffi {., o

@@

2. Adapter

3. Communication @

cable (USB)

4. lnstruction

rE {:l

o Up-date CD-ROM only

2-6

@

Manual

TOOL DESCRIPTION PEAK VOLTAGE MEASUREMENT

Tool No.

g0ggo_ lool name 06846

B

Test harness QLW-3

Usage

06847

$|

Test harness eLWD-3

06848

H ta

I

ffi

Test harness FSW-6A

,fi

ts

l: i-

Irffi

o,',0

^-K,ffil]+ll t;0J:l outzlW 06849

A

E

Test harness sM619so2i -6

06857

Throttle sensor

(06757) adjusting lead

E|

FWY-3

06867

Test harness (06767) FWY-2

06868 Test harness (06768) EJ-il-2

H tt

B

Test harness (06771) FWY-4

46872 Test harness (06772) FWY-6

ts 06869 Test harness (0676e) EJ-il-3

B

,t ts

Test harness (0677a) sMT250-3

06870

06871

B lt

B It

E¡

06875 Test harness (06775) AMP-4

B

06877

B

E

06878

Test harness

(06777) HM090-3

Test harness

(06778) 090-4

!a E

!E E

06879 Test harness (0677e) FWY-8

B ET E

Test harness (06780) sMT618-6

O6BBO

A E

Test harness (a6787) FW13613-2

06888 Test harness (06788) FW13613-1

H

H

06887

06790

Test harness

E|

FSW-6

= ffiffi L[Hjj ,éEHÉ,

ll¡///:-\\\\ll

06791

B !t ts

Test harness FWY-3.1

06792

B IE

Test harness

06793

B a

SMHWO9O-2

ts

E

Test harness

06861

SMHWO99-3

B

Test harness sM61e5043

_u

tr@ 2-7

ti'

-;

lllt'r

TOOL DESCRIPTION

noN ENGINE SERVICE

Bolt

06521 Flywheel puller @

O s¡s-l8uNF @ ooeor M8 x'1.25 L: 34.0

):12 @ oogoz M6 x 1.0

' Bolt M8 x 34

L:24.0

. Bolt M6 x 24

06522

O:12

Flywheel holder

(¡\

*\.

''n:ra?1'

ir-r,r -

\-,

-íÉ+ñ./'i.

l,

.-'i?'

lrness

06529 06530 06843

06529

Piston slider o70 Piston slider o85 Piston slider o58

a:70 (min a59) 06530

o: 85 (min o75) 06843

o: 58 (min o49) 1R

il ñ

H

o: Standard set diameter o: 60-115

Piston ring compressor

arness 35043

il

@ 2-8

TOOL DESCR¡PTION

06534

Bearing separator

06606

Driver rod LS

W: 25 x 107 d1: M10 x1.25

L1 : 101 .0

d1: 5/8-18UNF

06663

Ball bearing attachment

D1: 51.8

(Roller bearing installe$

d1: 5/8-18UNF

D2:40 L1:13 L2:5

01235

Rotor holder

Universal clutch holder

2-9

t

TOOL DESCRIPTION

'TION

Tool No.

g0gg0- ool name 01701 Sheave holder

Usage

I

01080

Rotor puller

06069

Shaft holder

a E

Note

L--l

\

Double shaft Sprine

Sprine teeth:

t

06355 06552 06561 06562

Crankshaft Crankshaft Crankshaft Crankshaft

D x n: 18 x 16

n

Dxn:13x11

holder 16

Sprine

holder 20

0635s D x n: 16 x 14

holder 12 holder

'18

06552

Dxn:20x18 06561 D x n: 12 x 1O

06562 D x n: 18 x 16

2-10

TOOL DESCRIPTION

No. G1-G4 .' Tool

Note

Usage

Tool name Deep socket 1-4

B @e c1-G4

S

+n

\

i

Y/,

G1,SxL:30x100 G2,SxL:36x100 G3,SxL:41x100 G4,SxL:46x100

@ G5

*'

T55

T-type TORX socket

A: 11.22

T55

ü

"@^ GO

*'

*' GB *' G7

06991

*1

E-type TORX sockel E10

TORX tamper resistant driver T20 TORX tamper resistant driver T25

lnjector grease

fT

o

B

E10

A:9.42

n

T20

A:3.86 T25 A:4.43

B

for H.P.D.l. model

G1-G8: General tool

2-11

1,.

)TION

TOOL DESCRIPTION

Tool No.

gogg0-

x 100 x 100 41 x 100 46 x 100

I

Bearing inner race attachment

30 36

Note

Usage

ool name

H

+

n

rrg)>

[Mf.

#ü\. :r-qD{-,/

./

%,r-' .zru -lrt!J-l\

D1

D2

D3

L1

L2

06639 06640

48.5 44.5

42.5

36.5

21.0

38.5

0664'1

43.0

37.O

27.0 24.0 24.0 22.0 22.0

17.O

19.0

06642

41.0

34.5

06643 06644 06645 06659

40.0

33.s

32.5 30.5 28.5 27.5

38.0

31.5

25.5

21.0

16.0

32.5

26.5

20.5

18.0

13.0

70.0

65.0

64.0 61.0 58.0

60.0 55.0

55.0 50.5 45.0 42.5

37.0

06660

30.0 30.0

06661

06662

52.0

37.0 35.0 33.0

2-12

19.0 17.O

28.0 26.0

TOOL DESCRIPTION

4 stroke Tool No.

gogg0-

01426 06830

I

ool name

fl EOil filter wrench 64 H Oil filter wrench 72.5

Usage

Bg

Note

01426

W:64 06830

W:72.5

0401

I

Valve spring compressor

Bg

m

o{ ffi

ot: IDÜ

L1:45 L2:22 D1: 31.0

D2:28.4

L3: 5

D3:32.1

D4:16

041 08

E

04114 A E 06320

H

Valve spring compressor attachment

Bg

041 0B

L1:45 L2:26 D1 : 19.8

D2:14 04114 L1: 43

L2:26 D1:19 D2:17 06320 L1: 45

L2:26 D1: 23.3

D2:17

2-13

TOOL DESCRIPTION

'TION

Tool No.

goggo-

B 04064 B 06801

0411 1 041 16

E E

I

ool name

Note

Usage

Valve guide remover/installer 5.4 Valve guide remover/installer 5.9

Eg

06801 L1 :

9.0 D2: 5.4

D1:

Valve guide remover 4.0 Valve guide remover 4.5

04064

\D1

L1:

,?" \ v'/'4/''/' D2

\'r

L1

n n 5l 04112e

Valve guide installer 5.4

04117

Valve guide installer 4.5

06802 04015 06810

=

Valve guide installer 5.6

Bg

06802 L¿.

H: 8.1

H

TL.^ros

5l 04066 H 041 13 €

Valve guide reamer 5.5

041 18

Valve guide reamer 4.5

=

Valve guide reamer 6.0

06810

04112 12.25

D3: 5.6

D3: 4.0 D4: 7.35

D2. 4.0

04116 L1 : 30.0

D1:9.0 D2.4.5

04117

H: 7,35

L3:

65

D6:5.5

04066

2'4

D1: 9.0

D5:9,1

06804

/4 .",2'

L1: 30.0

L2.22 12.22 D3: 5.5 D3: 4.5 D4:99 D4:8,3 D5: 12.0 D5: 10.0 H: H: 7.0

L2.25

H:-

Bg

5.9

0401 5 D4.12.5 D5:15.1

Valve guide reamer 4.0

A

,)

D5:12,0

Valve guide installer 4.0

'4\ Y ,lr\]r-r.

06804

I

D3:54 D4:92

Valve guide installer 5.5

D&+Y4,

45

D1:10 D2:

04111

40.0

041 13

L3:53 D6:4,0 041 18

L3:65 L3:45 D6: 6.0 D6:4.5

;é

D6\

05041

Tap handle (5-6)

05041

for 5-6 mm

04101

Valve lapper

Bg

L:145 D:14

2-14

TOOL DESCRIPTION

Tool No.

g0ggo_

uoó tb

E

Usage

valve seat cutter holder o5.S Valve seat cutter holder o6.0 Valve seat cutter holder s4.O Valve seat cutter hotder oa.s \^

n 06811 g 06553

06812

toot name

g

ffi :

Note

E E!I

I

06316

I 05.5

0681

D:

I t: oo

06553

s6 L:80

-=

_t

D: a4.0

L:60

06812

D:

l-\

1

D: a4.S

L:60

D\(L'

Valve seat cutter

T

9eegg Dimension

Tnnl Nln

0631

B5tE tl

vatve seat cutter 5._25 \/¡lr¡a

0681 5

\/a hra

I

06328

\/ah¡o

17A.

on^+ ^,,++^- -o ^^ v

170" 120"

coa+

lne

ln

ooal¿ 06312

06555 06325

tlE

BE

B]

06816

I \/,t',o

a24.O

o24.0

120.

a24.o

90.

o10 0

90' 90' 90'

@24.O

-ou

I \/rl,ro

"oo* I Valve Séat c¡1or ¿qo-?a

06323 06324

f \/,t',o

a10.o a16.0

120"

0681 3

06315

a16.0 I

c

valve seat cufter 45"_24

.Q

I \/rl'ro ooo*

vatve seat cutter 60"_36

a19 o a18.0

a19.5

90.

a24.0 a24.o

60"

a1O.0

60'

a18.0

60"

a18, o

a22.0

2-15

(d1

o16.0 I

120" 120" 120"

0681 7 I

diameter

12A"

\/ah¡o

06326 I \/'¡' 06327 I \/rl,ro ooot -

tnside

,c

0681 B

H H

B

s

063'r 4 0681

E

E

Cutter angle

(a2)

E B

lnE

Tool name (a1-d2)

Outside

diameter (d2) aZS.O

a29.0 a24.0 a26.5 a27.0 o30.5 a32.5

:i

I'i

a35.0 a38.0 a24.A a27.5 a30.0 o35.0

s38.0 a22.0 o26.0 a30.4 a36.0

:{i

TION

TOOL DESCRIPT¡ON

Watercraft Tool No.

)681't

g08go- ool name 06550 Flywheel holder

Usage

I

D:040

Note

t! E

L: 60

)6812 D; 04.5

ri

bU

Coupler wrench

06546

Coupler wrench Coupler wrench

06551

Á

3 petals

ltEI

5 petals 06546 D1: 58 D2: 96

E

D1: 55 D2: 99.6

06551

D1:52 D2: 96

Shaft holder

A_ Xt-"

IE E

W:38 N: 13 (Number of teeth)

L1: 100

d:25

)T*

(Shaft)

kX, --t/-J

o\\//

^ru\-t/

2-16

TOOL DESCRIPTION

Crankshaft disassernbly and reassembly

The tools on this page can be ordered from the Marine Service Division of yamaha Motor Co., Ltd.

Tool No.

90890-02422

02351

Crank shaft jig set I ozesz

02353

02354

g 02388

4 Pc-set.1 02402

02386

02384

@ 4 pc-se1.,

2 pc-set-t

02394

02390

02403

02396

02404

02355

@

g 2 Pc-set.1

2 pc-se1.r

02391

02392

02393

2 pc-se1-' 02395

@, 02357

02389

02358

02359

2 pc-set-1

@

@

02361

02363

02365

02366

I ozs6g

02371

02376

02377

2 pc-set.1

02399

02419

02367

2 pc-se1-t 02379

02401

06590

90890-0241 8 90890-0241 6

Crank separater t