Catalogo de Partes EMD 645

REPLACEMENT PARTSCATALOG NO. 302 SEE P.L. B01 FOR ENGINE MODEL DESIGNATIONS DIESEL ENGINES MODEL 645 MARINE PROPULSION

Views 211 Downloads 5 File size 31MB

Report DMCA / Copyright

DOWNLOAD FILE

Recommend stories

Citation preview

REPLACEMENT PARTSCATALOG NO. 302 SEE P.L. B01 FOR ENGINE MODEL DESIGNATIONS

DIESEL ENGINES MODEL 645

MARINE PROPULSIONand GENERATION MARINE DRILLRIG STATIONARY GENERATION HOUSED GENERATION DRILL RIG

2nd Edition May, 1985

iazo,¢~o~

6 6 0 0 River Road P.O. Box 4 3 0 Hodgkins, Illinois 6 0 5 2 5 Litho in U.S.A.

U.S.A

ELECTIO-MOTIVE

DIVISION

GENE|AL

MOTORS

COt

POlt

ATION

FOREWORD

Replacement Parts Catalog 302 provides parts ordering information for Series 645 Diesel Engines powering General Motors Marine Propulsion and Generation, Marine Drill Rig, Stationary Generation, Housed and Skid Mounted Generation and Drill Rig Models. The catalog is divided into four major sections - Alphabetical Index, Table of Contents, Parts Lists, and Numerical Index. The proper use of these sections in the correct sequence permits easy identification of the correct replacement part and its ordering reference. A L P H A B E T I C A L INDEX This section is an alphabetical listing of the noun descriptions used to identify replacement parts. Each description is referenced to the parts list number in which it appears. For example: BEARING .. Carrier insert BEARING .. Connecting rod BEARING .. Main - Crankshaft

A07 A07 B18

The applicable parts list for a Connecting Rod Bearing is A07. This parts list number can now be referenced in the table of contents. TABLE OF CONTENTS The table of contents is a listing of the parts lists in numerical sequence. Under the general headings of each parts list are detailed subject descriptions, the page on which they appear, and the applicable engine models. For example: Parts List Number

Subject Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train

B26

Page Number

Engine Application

1

8,12,16-645E1

2-3

The idler gear stubshaft in Parts List B26 is on Page 1 for 8,12, and 16-645E1 engines. Catalog 302 has five specific tables of contents which correspond to different end product applications. These tables of contents and the pages on which they appear are as follows: Pages Pages Pages Pages Pages

Marine Propulsion and Generation Marine Drill Rig Stationary Generation Units Housed Generation and Skid Mounted Units Drill Rig

1-13 15-20 21 - 34 35-39 41-45

In addition, there is a cross reference list at the beginning of each table of contents (except Marine) relating engine to end product model. The alpha prefix in the parts list number indicates the revision level; "A" being a new parts list, "B," the first revision, "C," the second revision, etc. PARTS LISTS Parts lists contain the ordering references for serviceable replacement components of the engine assembly. The method of listing items within a parts list is called the "Indented System." Components of any assembly will have descriptions indented to the right and appear directly beneath the assembly. For example: Ref. No.

Part Number

Qty. Req.

1 2 3

9515339 9515336 8407341

1 1 2

4 5

8261101 8448310

I 1

Description G E A R ASSEMBLY .. Spring drive G E A R ASSEMBLY .. Upper idler - 58 teeth BEARING .. Hub BEARING .. Gear G E A R .. Turbo drive - 70 teeth

The bearings (Ref. Nos. 3 and 4) are components of the idler gear assembly (Ref. No. 2), which is a component of the gear assembly (Ref. No. I), if the idler gear assembly was ordered, the bearings would be included. This does not mean that all items of an assembly are cataloged. Items which are not considered serviceable are not listed.

ELECTRO-MOTI

VE

DIVISION

GENERAL

MOTORS

CORPORATION

Items not identified by a part number in the parts list may be ordered by specifying the following information on the purchase order - catalog number, parts list number, page number, reference number, complete description of the part and the assembly part number of which this item is a component. For example: Ref. No.

Part Number

Qty. Req.

1 2

9542965

I I

Description MOTOR ASM... Air start - Low pressure HOUSING .. Motor - 2-1/2 in. threaded exhaust

Order Quantity 1, Motor Housing, Catalog 302, Parts List B25, Page 22, Reference Number 2, applied to 9542965 Motor Assembly. Illustrations in the catalog are assigned plate numbers. These plate numbers use the parts list number as a base and then are prefixed with a revision letter and suffixed with a serial number. For example, Plate A26-1 is a new unrevised illustration and is the first plate appearing in Parts List 26. The plate prefix and the parts list prefix may not always match since it is possible to revise one without revising the other.

These illustrations are intended to be used as a visual guide f o r locating a replacement part. They may not always be an exact representation of your particular equipment. P A R T S LIST HEADINGS Reference Number - Indicates part number location in the text and corresponds to the part identification in the illustration. Part Number - Indicates number to be used for ordering purposes. Quantity Required - Lists total quantity required in that particular application. A dash (-) in this column indicates that the part is not a component of that particular application or assembly, or that optional quantities appear in the description column. "As Required" or its abbreviation in this column indicates the quantity will vary for each application. Description - Gives a detailed description of the part. Also used for application information, part number change references, part numbers with optional quantities, or part numbers for oversize and undersize replacements. For example: Ref. No.

Part Number

Qty. Req.

Description

)

1 I 2 3

8069014 8360843 8483087 ....

1 ) 1 I1

GEAR .. Crankshaft - 79 teeth GEAR .. Cranksahft - 79 teeth SLINGER .. Oil S H I M .. Oil slinger 8035527 ...020 thick

. .

- Except 20 cylinder engines - 20 cylinder engines 8035526 ...010 thick 8035528 ...030 thick

In the above example, only components with a quantity listed in the second column would be applicable to 20 cylinder engines. The oil slinger shims (Ref. No. 3) should be ordered in quantity and size as required. Reference numbers 2 and 3 are applicable to all engines. P A R T LIST SYMBOLS Asterisk (*) - Precedes the reference number when the part or its location is not shown in the illustration. Option (#) - Precedes the reference number when two or more different types of a component have been used in that application. This may be due to design changes, different suppliers, or a part that is applied by customer specification. For example: Ref. No.

Part Number

Qty. Req.

010 #10

8534979 8435460

2 2

CORE ASSEMBLY .. Aftercooler (Harrison) CORE ASSEMBLY .. Aftercooler (Young)

¢ 11 ¢I1

8477713 8443779

1 1

TUBE .. Oil suction - Standard capacity oil pan TUBE .. Oil suction - Increased capacity oil pan

Description

The option symbol for Ref. No. 10 indicates that either part number may be ordered, since the only difference is the supplier. The option symbol is used for Ref. No. I l because the customer will have to choose which tube to order based on the type of oil pan on his engine assembly.

2

E L E C T |

0

- M 0

T I V E

D I V I S I O N

O E N E It A L

M 0

T 0

e S

C O I

P O

It A T I O N

Note ( / ) - Precedes the reference number when additional information regarding the part is located within the parts list in the form of an italicized note. For example: Ref. No.

Part Number

Qty. Req.

2 ~3 ~4

9534859 8407341 8261101

I 2 1

Description G E A R A S S E M B L Y .. Upper idler B E A R I N G .. Hub B E A R I N G .. Gear

t Replacement bearings must be precision bored after assembly. Plus (+) - Precedes the reference number when a part listing is not in its primary location, but shown for clarity or reference. For example: Ref. No.

Part Number

Qty. Req.

+15

9323945

1

Description D A M P E R .. Gear - See Parts List No. B20

The plus symbol in this example was used to show that the gear damper is shown in Parts List B22 for clarity. However, its primary location is in Parts List B20. NUMERICAL INDEX Located in the back of the catalog is the numerical index. This is a listing of every part n u m b e r in the catalog and is sequenced by part number, parts list, page, and reference number. This index is used to find the description, application, or quantity required for a part when only the part number is known.

3

E LEC

T It O . M O T

I V E

D I V I S I O N

GENERAL

ALPHABETICAL CATALOG

MOTO

e S

CO

|

POR

AT

I ON

INDEX N O . 302

For quick reference and convenience, the following alphabetical index denotes the Parts Lists applicable to the most commonly referred to items by description. Additional information, application and further definition of the Parts List can be found in the Table of Contents immediately following this index. P.L.

P.L. Description

Description

No.

C

A ACCESSORY DRIVE COUPLING ACCESSORY DRIVE GEAR ACCESSORY DRIVE HOUSING A D A P T E R .. A i r I n t a k e S i l e n c e r ADAPTER ASM... Exhaust Stack A D A P T E R .. F u e l Oil F i l t e r Spin On A D A P T E R .. R a w W a t e r P u m p A D A P T E R .. S p a c e r - E x h a u s t Duct A D J U S T I N G L I N K .. I n j e c t o r AFTERCOOLER ASM... Turbocharger A I R D U C T .. T u r b o c h a r g e r I n l e t

A I R F I L T E R .. Oil B a t h A I R F I L T E R .. P a p e r A n d F i b e r g l a s s AIR INTAKE ADAPTER AIR INTAKE SILENCER A N C H O R S H A C K L E B A S E .. E n g i n e A R M .. R o c k e r - E x h a u s t V a l v e A R M .. R o c k e r - I n j e c t o r AUXILIARY GENERATOR DRIVE

CAMSHAFT BEARING BRACKETS CAMSHAFT DRIVE GEAR TRAIN C A M S H A F T .. E n g i n e CAMSHAFT DRIVE HOUSING AND COVER C A M S H A F T .. P a w l - O v e r s p e e d Trip C A P S .. M a i n B e a r i n g s C A R R I E R .. P i s t o n - E n g i n e C H A M B E R .. E x h a u s t - E n g i n e C O L L A R .. T r u s t - C r a n k s h a f t C O N N E C T I N G R O D .. E n g i n e C O N T R O L L I N K A G E .. I n j e c t o r C O N V E R S I O N .. F i l t e r - F u e l Oil. C O O L I N G S Y S T E M .. E n g i n e C O R E .. A f t e r c o o l e r - T u r b o c h a r g e r COUNTERWEIGHT .. C a m s h a f t C O U P L I N G .. A c c e s s o r y D r i v e C O U P L I N G .. C r a n k s h a f t C O V E R .. C a m s h a f t D r i v e H o u s i n g C O V E R .. B l i n d - A c c e s s o r y D r i v e C O V E R .. C y l i n d e r H e a d C O V E R .. H a n d h o l e C O V E R .. L u b e Oil Relief V a l v e C O V E R .. O v e r s p e e d T r i p H o u s i n g C R A B .. C y l i n d e r H e a d C R A B .. F u e l I n j e c t o r CRANKCASE PRESSURE DETECTOR CRANKCASE & OIL PAN ASM... Engine CRANKCASE TO OIL PAN GASKET CRANKCASE TO OIL PAN SEAL CRANKSHAFT .. E n g i n e CYLINDER HEAD ASM. CYLINDER HEAD CRABS CYLINDER LINER CYLINDER TEST VALVE

B24 B22 B58 B78 B82 B50 B44 B82 A15 B74 B78 B80

B81 B80 B81 B78 B78 B01 A13 A13 B62

B B A L A N C E R .. H a r m o n i c B E A R I N G .. C a m s h a f t B E A R I N G .. C a r r i e r I n s e r t B E A R I N G .. C o n n e c t i n g R o d B E A R I N G .. M a i n - C r a n k s h a f t B L I N D C O V E R .. A c c e s s o r y D r i v e BLOCK ASM... Bearing - Camshaft B L O W E R .. E n g i n e - R o o t s B O O S T E R P U M P .. G o v e r n o r B O X .. J u n c t i o n - E n g i n e S h u t d o w n BOX ASM... Outlet - Thermocouple B R A C K E T .. C a m s h a f t B e a r i n g B R A C K E T .. M a n i f o l d - P i s t o n Cooling B R A C K E T .. T o g g l e L e v e r - O v e r s p e e d Trip B R A C K E T .. T r i p P a w l - O v e r s p e e d T r i p B R I D G E .. E x h a u s t V a l v e B R U S H .. S t a r t e r M o t o r B U S H I N G .. B l o w e r D r i v e B U S H I N G .. F l o a t i n g - S t u b s h a f t B U S H I N G .. I d l e r G e a r B U S H I N G .. R o c k e r A r m

No.

B20 B30 A07 A07

BIB B24 B30 B85 B33 B33 B72 B30

B30 B26 B28 B60 B32 B18 A07 B72 B18 A07 A15 B50 B44 B74 B28 B24 B24 B60 B24 B54 B04 B58 B32 B10 B06 B59 BO1 B01 B01 B18 B06 B10 B06 B04

D D A M P E R .. G e a r DEFLECTOR - Water Inlet D E T E C T O R .. L o w W a t e r D E T E C T O R .. P r e s s u r e - C r a n k c a s e D I P S T I C K .. G a u g e - L u b e Oil Level D I S C .. Engine Coupling D R I V E .. Auxiliary Generator D R I V E .. G o v e r n o r D R I V E .. S t a r t e r M o t o r D U C T .. A i r - I n t a k e S i l e n c e r D U C T .. A i r I n t a k e F i l t e r

B01 B32 B32 AI3 B25 B26 B26 B26 A13

1

B20 B06 B59 B59 B01 B24 B62 B70 B25 B78 BS0 BS1

Alpha-lndex

ELECTRO-MOTIVE

DIVISION

GENERAL

ALPHABETICAL

MOTORS

CORPORATION

INDEX

C a t a l o g No. 302

P.L. No.

P.L. Description

Description

No.

G (Continued)

E E D U C T O R T U B E .. L u b e Oil E J E C T O R .. L u b e O i l E L B O W .. W a t e r O u t l e t ELECTRIC ENGINE SHUTDOWN E L E M E N T .. A i r F i l t e r - F i b e r g l a s s Bag E L E M E N T .. A i r F i l t e r - P a p e r E L E M E N T .. A i r F i l t e r - I m p i n g e m e n t ENGINE MOUNTING HARDWARE E N G I N E .. 645 Diesel E X H A U S T C H A M B E R .. E n g i n e EXHAUST STACK ADAPTER ASM. E X H A U S T V A L V E .. E n g i n e EXHAUST VALVE BRIDGE

G E A R T R A I N .. C a m s h a f t D r i v e G E A R .. T u r b o c h a r g e r D r i v e G E A R .. U p p e r I d l e r G E N E R A T O R .. F r e q u e n c y G E N E R A T O R .. T a c h o m e t e r GOVERNOR BOOSTER PUMP GOVERNOR DRIVE AND DRIVE GEAR G O V E R N O R .. M o d e l E G B G O V E R N O R .. M o d e l L S G - 1 0 G O V E R N O R .. M o d e l P G G O V E R N O R .. M o d e l U G - 8

B42 B42 B06 B33 B81 B81 BS0 B01 B01 B72 B82 B06 AI3

H

F F I L T E R .. A i r I n t a k e - F i b e r g l a s s Element F I L T E R .. A i r I n t a k e - I m p i n g e m e n t Type F I L T E R .. A i r I n t a k e - O i l B a t h F I L T E R .. A i r I n t a k e - P a p e r E l e m e n t F I L T E R .. F u e l F I L T E R .. L u b e Oil - T u r b o c h a r g e r F I L T E R .. S o a k B a c k F L A N G E .. W a t e r P u m p F L Y W H E E L .. E n g i n e F R A M E .. S u p p o r t - C y l i n d e r H e a d Cover FUEL FILTER FUEL INJECTOR F U E L O I L P I P I N G .. E n g i n e FUEL PUMP

B26 B26 B26 B33 B70 B33 B70 B67 B64 B66 B65

BS1 B80 BS0 B81 B50 B34 B34 B44 B24 B54 1348 B50 All B48 B40

HANDHOLE COVER HARMONIC BALANCER H E A D .. C y l i n d e r H E A D E R .. W a t e r I n l e t H O U S I N G .. A c c e s s o r y D r i v e H O U S I N G .. C a m s h a f t D r i v e H O U S I N G .. G o v e r n o r D r i v e H O U S I N G .. O v e r s p e e d T r i p L i n k a g e

B04 B20 B06 B44 B58 B60 B70 B32

IDLER GEAR AND STUBSHAFT IMPINGEMENT AIR FILTER I N D I C A T O R .. A i r I n t a k e P r e s s u r e I N D I C A T O R .. E n g i n e T i m i n g I N D I C A T O R .. R e s t r i c t i o n - A i r F i l t e r INJECTOR CONTROL LINKAGE I N J E C T O R .. F u e l I N S E R T .. L o w e r L i n e r I N S U L A T I O N .. E x h a u s t C h a m b e r

B26 B80 B78 B25 B81 A 15 All B01 B72

J G G A S K E T .. C y l i n d e r H e a d G A S K E T K I T .. I n d e x G A S K E T .. C r a n k c a s e T o Oil P a n G A U G E .. D i p s t i c k - L u b e Oil Level G E A R .. A c c e s s o r y D r i v e G E A R .. B l o w e r D r i v e G E A R .. C a m s h a f t D r i v e G E A R .. C r a n k s h a f t GEAR DAMPER G E A R .. G o v e r n o r D r i v e G E A R .. L o w e r I d l e r G E A R .. R i n g - S t a r t e r M o t o r

Alpha-lndex

J A C K .. E n g i n e T u r n i n g J O I N T .. E x p a n s i o n - E x h a u s t MANIFOLD J O I N T .. Slip - I n j e c t o r C o n t r o l

1306 B99

B24 B72 Al5

K

B01 1301 B22 B26 B26 B26 B20 B70 B26 B24

K I T .. Cylinder Head K I T .. Cylinder Liner K I T .. E n g i n e D e t e c t o r K I T S .. G a s k e t - E n g i n e K I T .. I n j e c t o r R e p a i r K I T .. M a i n B e a r i n g S h e l l K I T .. S e a l - W a t e r P u m p

2

B06 B99 B06 B99 B59 B99 B52 BI8 B46

REVISED JULY, 1989

ELECTRO-MOTIVE

DIVISION

OE

N E | At

ALPHABETICAL

MOTOr

S

C Ol

POt

ATION

INDEX

C a t a l o g N o . 302

P.L. Description

P (Continued)

L L A T C H .. C y l i n d e r H e a d C o v e r L A Y S H A F T .. I n j e c t o r H a n d C o n t r o l L E V E R .. T o g g l e - C a m s h a f t Overspeed Trip L I M I T S W I T C H .. O v e r s p e e d Trip L I N E R .. C y l i n d e r L I N K A G E .. I n j e c t o r C o n t r o l L I N K A G E .. O v e r s p e e d T r i p LOWER LINER INSERT L U B E O I L L E V E L G A U G E .. Dipstick LUBE OIL LEVEL SWITCH LUBE OIL SYSTEM

P R E S S U R E D E T E C T O R .. C r a n k c a s e P U M P .. F r e s h A n d R a w W a t e r P U M P .. F u e l Oil P U M P .. G o v e r n o r B o o s t e r P U M P .. L u b e Oil P r e s s u r e P U M P .. S c a v e n g i n g - L u b e Oil

B54 A15 B32 B32 B06 AI5 B32 B01

QUADRANT

B01 B01 B34

OIL PAN ASM... Engine OVERSPEED TRIP ASM. OVERSPEED TRIP HOUSING OVERSPEED TRIP LINKAGE

AI5

B03 B24 B08 A13 A13 A07 B85 B85

R A M P .. E n g i n e R I N G G E A R .. S t a r t e r M o t o r R I N G .. P i s t o n R O C K E R A R M .. E x h a u s t V a l v e R O C K E R A R M .. I n j e c t o r R O D .. C o n n e c t i n g - E n g i n e ROOTS BLOWER R O T O R S E T .. R o o t s B l o w e r

BI8 B18 1344 IM8 B34 B01 B44

S B67 B25 B65

B40

S C A V E N G I N G P U M P .. L u b e Oil S C R E E N A D A P T E R .. A i r Intake Filter SCREEN ASM...Adapter - Exhaust Manifold S E A L .. C r a n k c a s e T o Oil P a n S E G M E N T .. C a m s h a f t S E P A R A T O R .. L u b e Oil S H A F T .. I n j e c t o r C o n t r o l S H A F T .. R o c k e r A r m S H I E L D .. H e a t - E x h a u s t C h a m b e r S H U T D O W N .. E n g i n e - E l e c t r i c Operated S I L E N C E R .. A i r I n t a k e S L E E V E .. W a t e r M a n i f o l d S L I N G E R .. O i l - C r a n k s h a f t SOAK BACK FILTER S O L E N O I D .. E n g i n e S h u t d o w n S T A R T E R M O T O R .. E n g i n e S T R A I N E R .. L u b e Oil S T R A P .. S a d d l e - W a t e r M a n i f o l d S T U B S H A F T .. G o v e r n o r D r i v e G e a r S T U B S H A F T .. I d l e r G e a r

B80 B34 AI3 B34 B01 B28 B32 B32

P P A C K .. P o w e r P A N .. O i l - E n g i n e P A W L .. O v e r s p e e d - C a m s h a f t P I N .. P i s t o n - E n g i n e P I P I N G .. C o o l i n g W a t e r P I P I N G .. L u b e Oil PISTON COOLING MANIFOLD BRACKET PISTON COOLING TUBE P I S T O N C O O L I N G T U B E .. MANIFOLD P I S T O N .. E n g i n e PISTON RING P L A T E .. N a m e - I n j e c t o r T i m i n g POWER PACK

.. H a n d C o n t r o l - I n j e c t o r

R

O OIL BATH AIR FILTER O I L L I N E .. B l o w e r S u p p l y O I L L I N E .. R o c k e r A r m

B59 1346 B40 B33 B38 B40

Q

M MAIN BEARING CAPS M A I N B E A R I N G ,. C r a n k s h a f t MANIFOLD .. C o o l i n g W a t e r MANIFOLD .. Fuel Oil MANIFOLD .. Lub¢ Oil MANIFOLD .. P i s t o n C o o l i n g Tube MANIFOLD .. W a t e r M O T O R .. S p e e d S e t t i n g EGB Governor M O T O R .. S t a r t e r - E n g i n e M O T O R .. S y n c h o n i z i n g - U G 8 G o v e r n o r

P.L. No.

Description

No.

A09 B01 B32 A07 B44 B34

1301 B34

STUBSHAFT SUPPORT SUPPORT S W I T C H .. S W I T C H .. S W I T C H .. S W I T C H ..

B01 B08 BOB 1301 A09

3

B78 B72

B01 B28 B42 AI5 AI3 B72

..Tapered - Drive Gear .. E n g i n e B l o w e r .. L u b e Oil S e p a r a t o r Limit - Overspeed Trip L u b e Oil L e v e l Solenoid - Starter Motor Vacuum - Air Filter

B33 B78 B01 B26 B34 B33 B25 B36 B44 BT0 B26 B22 B85 B42 B32 B01 B25 BS1

Alpha-Index

ELECTRO-MOTIVE

DIVISION

GEN

E|AL

MOTORS

COIPOEATION

ALPHABETICAL INDEX Catalog No. 302

P.L.

P.L. Description

No.

Description V

T TACHOMETER GENERATOR T H E R M O C O U P L E .. Exhaust Chamber T H E R M O C O U P L E .. T u r b o c h a r g e r T R A N S D U C E R A S M . . . LSG Governor T R I P A S M . . . Cylinder Head T R I P .. Overspeed T H R U S T W A S H E R .. Piston Carrier T U B E .. Piston Cooling Manifold T U B E .. Water Inlet - Manifold T U R B O C H A R G E R A S M . . . Engine TURBOCHARGER DRIVE GEAR T U R B O C H A R G E R LUBE OIL F I L T E R

Alpha-lndex

No.

B70

V A L V E .. Cylinder Test V A L V E .. Exhaust V A L V E .. Lo w Water Safety S h u t d o w n V A L V E .. Lube Oil Relief V A L V E .. Variflow - Cycoil Air Filter V A L V E .. C u t - O f f - Low Water

B72 B74 B64 B32 B28 A07

B04 B06 B59 B34 BS0

B59

W

B01 B44 B74 B26 B34

W A S H E R .. Thrust - Piston Carrier WATER MANIFOLD WATER MANIFOLD SLEEVE WATER PUMPS W E L L .. T h e r m o m e t e r - Cooling Water

4

B07 B44 1301 ]346 1344

ELECT

RO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

MARINE P G R E 0 N P E

TABLE OF CONTENTS Marine Propulsion and Generation

U&R

This Table of Contents references Engine Designations. See Part List DOl for Model Designations. For 645FTB Engines, see Special Table of Contents on Page 9. Engine Designation

Parts I List [ Number [ B01

B04

I

Normally Aspirated

Turbocharged

8-645E2,E6 12-645E2,E6 16-645E2,E6

8-645E5,E7,E7B,E7C 12-645E5,E7,E7B,E7C 16-645E5,E7,E7B,E7C 20-645E5,E7,E7B,ETC

Engine Application

Page Number

Subject Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lube Oil Level Switch

I-6 9-12,14 15

Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly Handhole Cover Assembly Cylinder Test Valve

1-2 2-3 6

8,12,16-645E2,E5,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

A05

Power Assemblies and Associated Components Locating Reference

B06

Cylinder Head and Liner (Replaces P. L. A06-S)

A07

Connecting Rod Bearing, Carrier and Piston Pin (Replaces P. L. AI6 & A16-S) Connecting Rod Bearing, Carrier and Piston Pin Connecting Rod Bearing, Career and Piston Pin

1

}

2

}

Pistons and Rings (Replaces P. L. AI4 & AI4-S) Piston Assembly Reference Chart Piston and Rings

2-15

B08

A09

B10

I 1-2

1

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

Power Pack Assemblies (Replaces P. L. A06 & A07-S) Complete Power Packs Mini and Partial Power Packs

1-2 3

CyLinder Head Crabs (Replaces P.L. A10-S) Cylinder Head Crabs

8,12,16-645E2,E5,E6,E7,E7B & 20-645E5,E7,E7B 8,12,16,20-645E7C

Cylinder Head Crabs All

8,12,16-645E2,E5,E6,E7 & 20-645E5,E7 8,12,16,20-645E7B,E7C

Fuel Injector (Replaces P.L. A52 & A52-S) Fuel Injector Reference Chart Fuel Injector Assembfies Repair Kits

,}

2-3 4 1

8,12,16-645E2,F.5,F.6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C T. of C.

L S

A T

I 0 N

i 0 N

E L E CTllO-M

OT

I V E

DIVISION

GENERAL

MOTORS

CORPORATION

TABLE OF CONTENTS Marine Propulsion and Generation Parts

List Number

Page Number

Subject

A12

Injector Control Linkage (Replaced By P.L. AI5)

A13

Exhaust Valve Bridge, Rocker Arms and Oil Lines (Formerly in P.L. A08 & A08-S)

A14

Piston Assembly, Pistons, Ring Sets and Rings (Replaced By P.L. B08)

A15

Injector Control Linkage (Replaces P.L. A12) Control Shaft, Support Bracket and Bearings Two-Piece Control Shaft Kits

Quadrant Layshaft Hand Control Lever Throttle Position Indicator Application AI6

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced By P.L. A07)

B18

Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps

B22

T. of C.

8,12,16-645E2,ES,E6,E7, ETB,E7C & 20-645E5,E7,ETB,E7C

I-2

Spring-Loaded Adjusting Link Standard Type Adjusting Link EGB Governor Lever and Control Rod With Layshaft Hand Control Lever On Left Bank Previous PGA Governor Lever and Control Rod Applied With Quadrant Layshaft Hand Control Lever On Right Bank Previous PGA Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever on Right Bank Current PG,PGA, PGR Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever on Left Bank Current PGA Governor Lever and Control Rod Applied With Two Layshaft Hand Control Levers UG8 Governor Lever and Control Rod with Layshaft Hand Control Leveron Left Bank UG8 Governor Lever and Control Rod With Layshaft Hand Control Leveron Right Bank

B20

Engine Application

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645ES,E7,E7B,E7C 16-645E2,E5,E6,E7,E7B,E7C & 20-645ES,E7,E7B,E7C 8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C 20-645E7B 8,12,16-645E2 & 12,16,20-645E5 8,12,16-645E2,E5,E6,E7 & 20-645E5,E7

} I0 II 12 14

15

8-645E2,ES,E6,12-645E2,E5 E7, 16-645E2,E5,E6,E7 & 20-645ES,E7 8,12,16-645E2,E6 & 8,12,16, 20-645E5,E7,E7B,E7C g-645E6 & 20-645E7 8,12,16-645E2,E6 & 20-645E7 8,12,16-645E2 & 12,16,20-645E5 12-645ES,16-645E2,E5 & 20-645ES,E7

l: 8,12,16-645E2,E5,Er,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

Harmonic Balancer and Gear Damper Assemblies (Replaces P . L A20-S)

l

Accessory Drive Gear Assembly Accessory Drive Gear Assembly Applied To Crankshaft With Integral Stubshaft Accessory Drive Gear Assembly Applied To Crankshaft With Bolt On Stubshaft

1-2

8,12,16-645E2,E6, & 8,12,16-645ES,E7,E7B,E7C 8-645E7C & 12,16-645Er,E7

2

ELECTRO-MOTI

V E

DIVISION

MOTORS

GENERAL

CORPORATION

TABLE OF CONTENTS Marine Propulsion and Generation Parts

L~t Number B24

Page Number

Subject Crankshaft Couplings Engine Coupling Disc and Flywheel Application Front End Accessory Drive

I-3 5-6

Front End Accessory Drive For Crankshafts With Bolt On Stubshaft Blind Cover Application

Engine Application 8,12,16-645E2,E5,E6,E7,E7B,E7C, & 20-645E5,E7,E7B,E7C 8,12,16-645E6,E7,E7B,E7C 8,20-645E7,E7B,E7C 8,12,1 6-645E6,E7,8-645E7C 8,12,16-645E2,ES,E6,E7,E7B,ETC

B25

& 20-645E5,E7,E7B,E7C

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors - Left Bank

1

2,20-21

Dual Air Start Motors - Right Bank

3,20-21

Single Air Start Motor Single Air Start Motor Flywheel Indicators B26

B28

B30

B32

I B33

4-5,20-21 8,14-19 9

12,16-645FA,16-645E7B & 20-645E5,E7 8,12,16-645E2,ES,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C 8-645E2,E6 12,16-645E2,E5 8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear

1 2-3 4-5 6-7 8-9

Camshaft and Camshaft Counterweights (Replaces P.L. A28-S) Camshaft Assembly Counterweights and Overspeed Trip

1-8 9-13

8,12,16-645E2,E5,E6,E7,E7B,E7C

Camshaft Beating Brackets Camshaft Bearing Brackets Camshaft Bearing Brackets

1 2-3

12,16,20-645E2,ES,E6,E7,E7B,E7C 8-645E2,E5,E6,E7,E7B,E7C

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Previously Applied Overspeed Trip and Reset Levers Overspeed Trip Lever, Reset Lever and Limit Switch Trip Housing Cover (Formerly in P.L. A56) Trip Linkage Housing Cover Plates Overspeed Trip Limit Switch and Reset Lever

1 2-3 4 5

8,12,16-645E2,E6 8,12,16,20-645E5,E7,E7B,E7C

& 20-645E5,E7,E7B,E7C

8,12,16-645E2,ES,E6,E7,E7B,E7C

& 20-645E5,E7,E7B,E7C 8,12,16-645E2 & 8,12,16~0-645E5

9-11 12-13 14-15

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

16

8-645E2

Electric Operated Engine Shutdown Electric Operated Engine Shutdown Solenoid Frequency Generator Mounting Junction Box and Cable Application

1 2-3

Junction Box and Cable Application Junction Box and Cable Aplication

5 6-7

16-645E7 12-645Er,E7 8,12,16-645E6 & 8,12,16~.0-645 E7,E7B,ETC 20-645E7B 12,16-645E6,g, 12,16-645E7 & 16-645E7B

4

3

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTOI~S

CORPORATION

TABLE OF CONTENTS Marine Propulsion and Generation Parts

List Number B33

B34

Page Number

Subject Continued Booster Pump Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly

9 10 I1

8,12,16-645E6 & 12,20-645E7 8,12,16-645E6 & 8,12,16,20-645E7,E7B,E7C

23

8,12,16-645E2,E6 & 8,12,16,20-645E7,E7B,E7C 8,12,16,20-645E5,E7,E7B,E7C

45

8,12,16-20-645E7,E7B,E7C

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Oil System With Flanged Connections Soak Back Lube Oil System With Threaded Connections Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft, and Rocker Arm Lube Oil Lines and Turbocharger Filter Piston Cooling, Camshaft Stubshaft and Rocker Arm Lube Oil Lines Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil By-Pass Presure Relief Valve Assembly "Y" Type Lube Oil Strainer and By-Pass Valve Arrangement - Left Hand Rotating Engines Scavenging and Piston Cooling Pump Arrangement With "Y" Type Strainer Left Hand Rotating Engines "Y" Type Lube Oil Strainer and By-Pass Valve Arrangement - Right Hand Rotating Engines Scavenging and Piston Cooling Pump Arrangement With "Y" Type Strainer Right Hand Rotating Engines Lube Oil Pumps and "Box" Type Lub¢ Oil Strainer - Left Hand Rotating Engines Lube Oil Pumps and "Box" Type Lube Oil Strainer - Right Hand Rotating Engines

I0 12 3

12,16,20-645E5 8,12,16,20-645E5,E7,E7B,E7C

14 15

g, 12,16,20-645E5,E7,E7B,E7C

16 17 18

20-21 22-23 24-25

g,12,16-645E2,E5,E6,E7,ETB,E7C & 20-645E5,E7,E7B,E7C

26-27 28-30 31-33

Lube Oil Strainer

1-4

B38

Piston Cooling and Pressure Pump

1-5 }

B40

Lube Oil Scavenging and Fuel Oil Pump

I-7

IM2

Lube Oil Separator (Replaces P.L. A42-S) Lube Oil Separator Lube Oil Separator, Ejector and Eductor Tube Assembly Lube Oil Separator Support Assembly

I

8,12,16-645E6 & 8,12,16,20-645E7,E7B,E7C 8,12,16-645E2,E5,E6,E7,E7B,E7C

& 20-645E5,E7,E7B,E7C

8,12,16-645E2,E6

8,12,16,20-645E5,E7,E7B,E7C 8,12,16-645E2,E6

Cooling System Water Manifold Bracket Application Water Manifold Application

5!3

Fresh Water Pump Application Fresh Water Pump Application T. of C.

8,12,16-645E2,E6

19

B36

B44

Engine Application

4

16-645E5,E7,E7B,ETC 8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,ETB,E7C 8-645E2,E6 8~45E6

E L E C T R O-

M O T I V E

D I V I S I O N

G E N E R A L

M O T O R S

C O s' P O It A T I O N

TABLE OF CONTENTS Marine Propulsion and Generation Parts

List Number 1344

B46

B48

B50

Continued Fresh Water Pump Application Fresh Water Pump Appl. - L.H. Rotation Fresh Water Pump Appl. - R.H. Rotation Engine Mounted Raw Water Pump Appl.

8

9

10-11

Companion Flanges

12

Water Inlet, Outlet Drain Piping

13

Water Drain Piping

14

Aftercooler Piping

15

Water Pumps Raw Water Pumps Fresh Water Pumps

Fuel Oil Filter Duplex Fuel Filter Assembly Fuel Injector (Replaced By P.L. AI 1)

B54

Cylinder Head Covers and Support Frames Round Top Inside Frame Comer Design Applied to Engines With Flame Arrestor Safety Handhole Covers Round Top Inside Frame Comer Design Applied to Engines Without Flame Arrestor Safety Handhold Covers Previous Design Square Top Inside Frame Comers Cover Assemblies Applied to Engines With Flame Arrestor Safety Handhold Covers Cover Assemblies Applied to Engines Without Flame Arrestor Safety Handhold Covers Previous Design Cover Assembly For Square Inside Comer Frame Assembly Cover Latches and Support Assembly

B58

Accessory Drive Housing Assembly Applied To Engines With Bottom Drain Overspeed Trip Housings Applied To Engines With Rear Drain Overspeed Trip Housings

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C 1

6-9 10-11 12-13 14-15 18

8,12,16-645E2,E5 & 20-645E5 12,16-645E6,E7 & 20-645E7

2-3

A52

Overspeed Trip Housing and Cover (Replaced By P.L. B32)

}

12,16-645E2,E6 8,12,16,20-645E5,E7,E7B,E7C 8,12,16-645E2,E6;8,12,16,20-645E5 12,16-645E7,E7B & 20-645E7B 8,12,16-645E2,E6;8,12,16,20-645E5 & 12,16,20-645E7,E7B 8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C 8,12,16,20-645 E7,E7B,E7C & 16-645E6 8,12,16,20-645E7,E7B,E7C

2-3

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Duplex Fuel Oil Filter Piping With Previous Threaded Type Pump Connections Duplex Fuel Oil Filter Piping With Flange Pump Connections Duplex Fuel Filter Piping Fuel Filter Manifold to Fuel Pump Fuel Manifold and Valve Assembly

A56

Engine Application

I Page Number

Subject

8,12,16-645E2,E5,E6,E7,E7B,E7C 20-645E5,E7,E7B,E7C

1-3 4-5 6-7

8,12,16-645E2 & 12,16-645E5

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C 9

I0 11

8,12,16-645E2 & 12,16-645E5

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

5

T. of C.

E L ECTR

O-MOTIV

E

DIVISION

MOTORS

GENERAL

CORPORATION

TABLE OF CONTENTS Marine Propulsion and Generation Parts List Number B59

Page Number

Subject Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector and Mounting Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly

8,12,16--645E2,E5,E6,E7 & 20-645E5,E7 9

B60

Camshaft Drive Housing and Cover

1

B62

Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly

1 2

B65

Governor Assembly- Model UG-8 Reference List Governor Assemblies

1 2-14

B66

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List I-4 Governor Assemblies 5-37

B67

Governor Assembly- Model EGBI3 Reference List Governor Assemblies

A68

Governor Drive Gear and Stubshaft (Replaced By P.L. B70)

B70

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & A70-S) Governor Drive Gear Application Governor Drive Assemblies

B72

B74

B78

T. o f C.

Engine Application

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

12,16-645E2,E6 8,12,16,20-645E7,E7B,E7C & 12,16,20-645E5 8-645E2,12-645E2,E5,8,12,16-645E6, E7,E7B,E7C & 20-645E7,E7B,E7C

3-4 5-26 8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

1 2-3

Exhaust Chamber Assembly (Replaces P.L. A72-S) Exhaust Chamber and Heat Shield Application For Normally Aspirated Engines Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers Having Blanket Type Insulation Thermoeouple Application With Ungrounded Hot Junction and Rigid Conduit

11-12

8,12,16-645E2,E6 8-645E5,E7,E7B,E7C 12-645E5,E7,E7B,E7C 16-645E5,E7,E7B,E7C 20-645E5,E7,E7B,E7C

13-15

12,16,20-645E5

1-2 5-6

7_?0 16

8,12,16-645E2,E5,E6,E7 & 20-645E5,E7

Thermocouple Application With Ungrounded Hot Junction and Flexible Conduit

17

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

Thermoeouple Application With Grounded Hot Junction

18

8,12,16-645E2 & 12,16,20-645E5

Turbocharger Application (Replaces P.L A74-S) Reference Chart Turbocharger, AftercoolerAir Duct and Auxiliary Generator Drive

3-8

Engine Air Intake Silencerand Adapters Air Intake Adapter and Mounting Siamese Air Intake Adapter and Mounting Siamese Air Intake Adapter and Mounting Engine Silencer and Duct Assembly

I 3 4 5-7

I-3 8,12,16,20-645E5,E7,E7B,E7C

6

$-645E2,E6 12-645E2,E6 & 16-645E6 12,16-645E6 8-645ES,E7B & 12,16,20-645E5,E7,E7B

E L E C T R O - M O T I V E

D I V I S I O N

O E N E It A L

M O T O t

S

C O II P O

II A T I O N

TABLE OF CONTENTS Marine Propulsion and Generation Parts List Number B80

Page Number

Subject Oil Bath and Impingement Type Engine Air Intake Filters Oil Bath Air Intake Filter, Manifold and Mounting Oil Bath Air Intake Filter and Silencer Assembly Cycoil Oil Bath Air Inlet Filter Assembly Less Rainshields Cycoil Oil Bath Air Inlet Filter Assembly with Rainshields Oil Wetted Impingement Type Air Intake Filter Assembly

B81

Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl. Paper Element Engine Air Intake Filter Appl. With Vacuum Switch Fiberglass Element Bag-TypeEngine Air Filter Application With Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch Fiberglass Element Bag-TypeEngine Air Falter Application With Vacuum Switch Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Restriction Indicator - Twin Engine Marine Drive Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch and Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application With Vacuum Switch and Louver Assembly

B82

Exhaust Stack Adapter Assembly

7

En~ne Applic~ion

8,12,16-645E2,E6 12-645E2 I0 11-12

12,16-645E2,E5 & 20-645E5 8-645E2,E5,E6;12,16-645 E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

14

12-645E5

1

8,12,16-645E2,E6

2

8,12-645E5 & 12,16,20-645E7

5

8-645E2,E6 & 12,16-645E6

6

8-645E5,E7,E7B,E7C

7

8-645E5,E7B;12-645E5,E7,E7B,E7C & 16-645E6

8

16,20-645E5,E7,E7B

9

12-645E7B

l0

16-645E7,E7B &20-645E7,E7B,E7C

II

8-645E6,E7B;12-645E5,E7; 16-645E5, E7,E7B & 20-645E5,E7

12

16-645E6,E7B,E7C&20-645E7B

13

16-645E7,E7B & 20-645E7

14

16,20-645E7B

L5

12,20-645E7

-2

8,12,16,20-645E5,E7,E7B,E7C

T. of C.

ELECTR

O-MOTIV

E

DIVISION

GENERAL

MOTORS

C O | P O t A T I O N

TABLE OF CONTENTS Marine Propulsion and Generation Parts List Number B85

B99

Page Number

Subject Roots Blower and Blower Support Air Duct, Blind Cover, Blower and Blower Support Mounting Application Roots Blower Support Mounting Application Roots Blower Assembly Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

T. of C.

8

8-645E2,E6 12,16-645E2,E6 8,12,16-645E2,E6

1

1-4 5-12

NUMERICAL INDEX

Engine Application

~ 5

8,12,16-645E2,ES,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation 16 and 20-645F7B Engines NOTE: This is a specml table o f contents f o r 16 and 20-645 F7 B marine engines. Because technical and sales data was not available when the revision to Catalog 302 was being prepared, this supplemental table o f contents is furnished to provide the latest parts information f o r these engines.

Parts List Number B01

Page Numbel

Subject

Engine Application

Engine, Crankcase and Oil Pan Assembly 16 and 20-645F7B Engine Equipped part numbers are listed below. L indicates left-hand rotation. R indicates right-hand rotation. Part numbers for Crankcase and Oil Pan Assemblies will be provided upon request. Engine Model L16-645F7B R16-645F7B L20-645F7B R20-645F7B

Engine Equipped

C/Case & Oil Pan

9557938 ~ 9557939 9557930 9557931

40017897

9-12,14

Crankcase and Oil Pan Assembly

NOTE: Use 9319169 insert in place o f 8268641 and 9318158 elbow in place o]'8344765 elbow (Page 9, Ref. No. 's 15 and 16) Lube Oil Level Gauge 8335969 .. 16-645F7B engine 8374643 .. 20-645F7B engine Lube Oil Level Switch 8464151

12 12 15

B04

Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly 8499419 Handhole Cover Assembly 9314870 Cylinder Test Valve 8048880

A05

Power Assemblies and Associated Components Locating Reference

B06

Cylinder Head and Liner NOTE: See Page 3 f o r Cylinder Head Asm. applicable to 645 F7B engines Cylinder Liner Assembly Cast Iron, Laser Hardened Upper Bore 9318833 Chrome Plated Bore 9090233 Cylinder Head Assembly 9556060

2 3

A07

Connecting Rod, Bearings, Carrier, and Piston Pin - Use Columns C and D

2

B08

Pistons and Rings

A09

Power Pack Assemblies

4

BI0

Cylinder Head Crabs

2

All

Fuel Injector Fuel Injector 5229320 (Special) Fuel Injector

REVISED JULY, 1989

16,20-645F7B - Application same as 16,20-645 engines, except as noted below:

16,20-645F7B

13-15

16-645F7B

16,20-645F7B

9

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation

Parts List Number AI3

AI5

B18

P~e Number

Subject Exhaust Valve Bridge, Rocker Arms and Oil Lines NOTE: Use Column B for 645F7B engines ARM ASM... Rocker - Exhaust valve - 9319505 ARM A S M . . . Rocker - Injector - 9319506 Injector Control Linkage Control Shaft, Support Bracket, and Bearings Spring - Loaded Adjusting Link - Use Columns C.&D Current PGA Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers Crankshaft, Main Bearings and Main Bearing Caps

Engine Application

1-2

132

16,20-645F7B

I0 3-5

16,20-645F7B - Appfication same as 16,20-645 engines except as noted below:

NOTE: On 16-645F7B engines, use 9558555 A.B.S. Crankshaft in place of 8440023. On 20-645F7B engines, use 8439963 A.B.S. Crankshaft. B20

Harmonic Balancer and Gear Damper Assemblies Gear Damper Assembly 9323945

B22

Accessory Drive Gear Assembly Accessory Drive Gear Assembly 8365300

B24

Crankshaft Couplings Engine Coupling Disc and Flywheel Application Standard Engine Coupling Disc - L.H. Rotating Engines - 8360898 Standard Engine CouplingDisc- R.H. Rotating Engines - 8464348 Heavy Engine Coupling Disc - L.H. Rotating Engine - 8383442 Heavy Engine Coupling Disc - R.H. Rotating Engine - 8383474 Front End Accessory Drive Blind Cover Application

I I6,20-645F7B

B25

B26

T. o f C.

I

2 16,20-645F7B

2 2

Starter Motor and Mounting Magnetic Pick-up Application - Column C Dual Air Start Motor Mounting with Heavy Engine Coupling Disc - Column A with Standard Engine Coupling Disc - Column C with Standard Engine Coupling Disc - Column D with Heavy Engine Coupling Disc - Column B Flywheel Indicators with Heavy Engine Coupling Disc - 8377431 with Standard Engine Coupling Disc - 8354872 Air Starter Motor Assembly Camshaft Drive Gear Train Camshaft Drive Gear Train - Use Columns F & G NOTE: Use 8360843 Crankshaft Gear on 16-645FTB engines instead of 8069014 Idler Gear Stubshaft Arrangement - Use Column C Upper Idler and Turboeharger Drive Gear R.H. Rotating Engines use 9531160 Gear Asm. L.H. Rotating Engines use 9515331 Gear Asm. 10

8

16-645F7B 20-645F7B 16,20-645FTB

1

16,20-645F7B } L16,20-645F7B I R16,20-645 FTB R16-645F7B I R,L, 16,21M~45F7B

211-21

16,20-645F7B

4-5 6-7

16,20-645F7B

ELECT|O-MOTIVE

DIVISION

GENERAt

MOTOeS

COlt

PO|ATION

SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation ~arts

List amber B28

Camshafts and Camshaft Counterweights Camshaft Asm... L.H. Rotating Engines - Use Column B Camshaft Asm... R.H. Rotating Engines - Use Column D Camshaft Asm... L.H. Rotating Engines - Use Column B Camshaft Asm... R.H. Rotating Engine - Use Column C Counterweights and Overspeed Trip L.H. Rotating Engines - Use Column R.H. Rotating Engines - Use Column L.H. Rotating Engines - Use Column R.H. Rotating Engines - Use Column

A B A B

B30

Camshaft Bearing Brackets - Use Columns B and C

B32

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies - Use Columns C and D Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Paw1 Bracket Assembly Engines with Manual Trip Lever Overspecd Trip Lever, Reset Lever, and Limit Switch - Use Column B Trip Housing Cover - 9522706 - Use Column H Trip Linkage Housing - Use Column C Cover Plates

B33

Electric Operated Engine Shutdown Junction Box and Cable Application

B34

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly - With Hanged Connections Soak Back Lube Oil System - With Hanged Connections - Use Columns C & D Turbocharger Lubc Oil Filter Piston Cooling, Camshaft Stubshaft, Rocker A r m LubricatingOil Lines,and Turbochargcr Filter- Use Columns C & D Manifold ReliefValve Lube Oil By-Pass Pressure ReliefValve Assembly Lube Oil Pumps and "Box" Type Lube Oil Strainer - Left-Hand Rotation Engines - Use Column~ C & D Lube Oil Pump and "Box" Type Lube Oil Strainer - Right-Hand Rotation Engines - Use Columns E & H

B36 B38

l

Page Number

t

5-6

16-645F7B

7-8

20-645F7B

12

16-645F7B

Subject

}

20--645F7B

16,20-645F7B

Lube Oil Strainer Lube Oil Strainer - Special 8186776 Lubc Oil Strainer - Basic 8269263

1-4

Piston Cooling and Pressure Pump 16-645F7B Engines - 9330012 20-645F7B Engines - 9330013

1-5 11

Engine Application

T.

of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation "Parts List Number

B42

1344

B46

1348

B50

B54

B58

Page Number

Su~ect Lube Oil Scavenging and Fuel Oil Pump Lube Oil Scavenging and Fuel Oil Pump - 8417074 Fuel Oil Pump Assembly - 8410219

I-3 4

Lube Oil Separator Lube Oil Separator, Ejector, and Eductor Tube Assembly - Use Column C

2-3

Cooling System Water Manifold Bracket Application Water Manifold Application - Use Columns F & G Fresh Water Pump Application - L.H. Rotation Use Columns C & D Fresh Water Pump Application - R.H. Rotation Use Column C Water Inlet, Outlet and Drain Piping - Use Column B Water Drain Piping - Use Column B After Cooler Piping Water Pumps Fresh Water Pumps L.H. Rotation Engines, L.H. Rotation Engines, R.H. Rotation Engines, R.H. Rotation Engines,

t 2-3 8

9 13 14 15

2-3 Right Bank - 9530406 Left Bank - 8347607 Right Bank - 8364236 Left Bank - 8364237

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Duplex Fuel Filter Piping Fuel Filter Manifold to Fuel Pump Left-Hand Rotation Engines - Use Column D Right-Hand Rotation Engines - Use Column E Fuel Manifold and Valve Assembly Fuel Oil Filter Fuel Oil Filter - 8451532

1

Ii2-13 4-15

16,20-645F7B

18 2-3

Cylinder Head Cover and Support Frame Round Top Inside Frame Corner Design Applied to Engines with Frame Arrestor Safety Handhole Covers Use Columns F & G Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhole Covers 16-645F7B Engine - 9087069 20-645F7B Engine - 9087068 Cover Latches and Support Assembly Accessory Drive Housing Assembly L.H. Rotation Engines - 9531366 R.H. Rotation Engines - 9531365

1-3 8

11

2

B59

Engine Crankcase Pressure Detector Assembly (Use Items 1 through 4 Only - See Balance of Application in Parts List B33, Page 4)

7

B60

Camshaft Drive Housing and Cover Use Column C

1

1366

Governor Assembly Governor .. PGA - 9554500 Governor .. PGA - 9513093 and 9521453

T. of C.

Engine Application

16-645F7B 20-645F7B 12

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation

Parts List Number

Page Number

Subject

B70

Governor Drive and Governor Drive Gear Govegnor Drive Gear Application Governor Drive Assembly - 8175893 - Use Column D

B72

Exhaust Chamber Assembly Thermocouple Application with Ungrounded Hot Junction and Flexible Conduit - Use Columns F&G Exhaust Chamber and Heat Shield Application

B74

Turbocharger Application Turbocharger - 9528223 Turbocharger - 9546633 Turbocharger - 9546635 Turbocharger - 9546528 Turbocharger Application

Engine Application

16,20-645F7B 17 19-20

3 3-8

L 16-645F7B R 16-645F7B L 20-645F7B R 20-645F7B 16,20-645F7B Application same as 16,20-645 engines except as noted below:

NOTE: On 16,20-645FTB engines, use: 9541961 Aftercooler in place of 8409891 8435460 Aftercooler Core in place of 8352305 8534979 Aftercooler Core in place of 8534519 9531625 R.B. Aftercooler Duct in place of 8460309 9531624 LB. Aftercooler Duct in place of 9327567 Engine Air Intake Silencers and Adapters Engine Silencer and Duet Assembly

16,20-645F7B

Oil Bath and Impingement Type Engine Air Intake Filter Cycoil Oil Bath Air Inlet Filter Assembly with Rainshield 8412789 Filter Assembly - Use Column K 8415645 Filter Assembly - Use Column L Paper and Fiberglass Engine Air Intake Filters Fiberglass Element Bag-Type Engine Air Filter Application with Vacuum Switch Fiberglass Element Bag-Type Engine Air Filter Application with Restriction Indicator Exhaust Stack Adapter Assembly A D A P T E R ASM... 90° fore and aft A D A P T E R ASM... 0 ° straight up

9549893 8365027

11-12

16-645F7B 20-645F7B

12

16-645F7B

16

20-645F7B

1-2 16,20-645F7B

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

NOTE: Use Gasket Kits Designated for 16 and 20-645E7C Engines Except for Cylinder HeadSee Parts List DO6, Page 3, Ref. No. 23 N U M E R I C A L INDEX

13

T. o f C.

E LE C T RO-MOT

I V E

DIVISION

GENERAL

MOTORS

C O R POR

ATIC

N

TABLE OF CONTENTS Marine Drill Rig Model Designation Normally Aspirated 8-645E8 - MD8E8 12-645E8- MDI2E8 16-645E8 - MDI6E8 Parts List Number B01

B04

Turbocharged 12-645E9 - MD12E9 16-645E9- MDI6E9 20-645E9 - MD20E9

12-645E9B - MD12E9B 16-645E9B - MDI6E9B 20-645E9B - MD20E9B

Page Number

Subject Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lube Oil Level Switch Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly Handhole Cover Assembly Cylinder Test Valve

B06

Cylinder Head and Liner (Replaces P.L. A06-S)

I-2

Connecting Rod Bearing, Carrier and Piston Pin (Replaces P.L. AI6 & AI6-S) Connecting Rod Bearing, Carrier and Piston Pin

I-2

A09

Pistons and Rings (Replaces P.L. AI4 & A14-S) Piston Assembly Reference Chart Piston and Rings

Cylinder Head Crabs (Replaces P.L. A10-S)

All

Fuel Injector (Replaces P.L. A52 & A52-S) Fuel Injector Reference Chart Fuel Injector Assemblies Repair Kits

AI2

Injector Comrol Linkage (Replaced By P.L. A15)

A13

Exhaust Valve Bridge, Rocker Arms and Oil Lines (Formerly in P.L. A08 & A08-S)

AI4

RIG

8,12,16-645E8 & 1

12,16,20-645E9,E9B

2-12,15

Power Pack Assemblies (Replaces P.L. A06 & A07-S) Complete Power Packs Mini and Partial Power Packs

BI0

DRILL

I-2 2-3 6

Power Assemblies and Associated Components Locating Reference

B08

Engine Application

8 9-12,14 \ 15

A05

A07

M A R I N E

1-2

3

I

2-3 4

1-2

Piston Assembly, Pistons, Ring Sets and Rings (Replaced by P.L. BOg)

15

T. of C.

E L E C T It O -

M O T I V E

D I V I S I O N

G E N E It A L

M O T O It S

C O II P O R A T I O N

TABLE OF CONTENTS Marine Drill Rig Parts List Number

AI5

Subject Injector Control Linkage (Replaces P.L. AI2) Control Shaft, Support Bracket and Bearings

4

BI8

Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps

B25

B28

T. o f C.

8,12,16-645E8 & 12,16,20-645E9,E9B 8-645E8,20-645E9,E9B 12,16-645E8,16-645E9,E9B

16.-645E8 II

1-4 5

Harmonic Balancer and Gear Damper Assemblies (Replaces P.L. A20-S)

8,12,16-645E8 & 12,16,20-645E9,E9B

Accessory Drive Gear Assembly Accessory Drive Gear Assembly Applied to Crankshaft with Integral Stubshaft

1-2

Crankshaft Couplings Engine Coupling Disc and Flywheel Application Blind Cover Application

I-3 8

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors

1 3,20-21

Single Air Start Motor Low Pressure Air Start System Flywheel Indicators B26

8,12,16-645E8 & 12,16,20-645E9,E9B 16-645E8,Eg,E9B; 20-645E9,E9B 12-645E8,E9B; 16-645E8

Standard Type Adjusting Link

Connecting Rod, Bearings,Carrierand PistonPin (Replaced By P.L. A07)

B24

l

2 3

AI6

B22

Engine Apphcation

Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link

EGB Governor Lever and Control Rod With Layshaft Hand Control Lever On Left Bank EGB Governor Lever and Control Rod Applied With Two Layshafi Hand Control Levers Current PG,PGA,PGR Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever On Left Bank UG8 Governor I.averand Control Rod with LayshaftHand Control Leveron Left Bank

B20

Page Number

12,16-645E8 & 12,16,20-645E9,E9B 8-645E8 12,16-645E8,16-645E9B 8,12,16-645E8 & 12,16,20-645E9,E9B

4-5,20-21 6 9

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear Camshaft and Camshaft Counterweights (Replaces P.L. A28-S) Camshaft Assembly Counterweights and Overspeed Trip

1 2-3

8,12,16-645E8

6-7 8-9

12,16,20-645E9,E9B

1-8 9-13 16

I I

8,12,16-645E8 & 12,16,20-645E9,E9B

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CO|pOeATION

TABLE OF CONTENTS Marine Drill Rig Parts

List Number B30

B32

B33

B34

Page Num~r

Subject

Camshaft Bearing Brackets Camshaft Bearing Brackets Camshaft Bearing Brackets

Engine Application 12,16,20-645ES,E9,E9B 8-645E8

1

2-3

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Overspeed Trip Lever, Reset Lever and Limit Switch Trip Housing Cover (Formerly in P.L. A56) Trip Linkage Housing Cover Plates

I

8,12,16-645E8 & 12,16,20-645E9,E9B

2-3 4

5 8

9-II 12-13 14-15

Eclectric Operated Engine Shutdown Electric Operated Engine Shutdown Solenoid Frequency Generator Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly

1

12,16-645E8 & 16-645E9B 12,16-645E8 & 16,20-645E9B

1

2-3 10 I1

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Oil System With Flanged Connections Soak Back Lube Oil System For Units with Immersion Heaters Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft, and Rocker Arm Lube Oil Lines and Turbocharger Filter Piston Cooling, Camshaft Stubshaft and Rocker Arm Lube Oil Lines Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil Pumps and ~Box" Type Lube Oil Strainer

I

3

1

6-7

8,12,16-645E8 & 12,16,20-645E9,E9B

12,16,20-645E9,E9B

8-9 13 12,16,20-645Eg,E9B

14-15 16

17 18

}

8,12,16-645E8

34-37

B36

Lube Oil Strainer

1.4

B38

Piston CooLing and Pressure Pump

1-5

B40

Lube Oil Scavenging and Fuel Oil Pump

1-7

IM2

Lube Oil Separator (Replaces P.L. A42-S) Lube Oil Separator Lube Oil Separator, Ejector and Eductor Tube Assembly Lube Oil Separator Support Assembly

I

2-3 6

17

8,12,16-645E8 & 12,16,20-645Eg,E9B

8,12,16-645E8 & 12,16,20-645Eg,EgB

8,12,16-645E8 12,16,20-645E9,E9B 8,12,16-645E8

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

TABLE OF CONTENTS Marine Drill Rig Parts List Number B,~

Page Number

Subject Cooling System Water Manifold Bracket Application Water Manifold Application

I

2-3

Fresh Water Pump Application Fresh Water Pump Application Fresh Water Pump Application Aftercooler Piping B46 1348

B50

4

6 7 15

Water Pumps Fresh Water Pumps Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Duplex Fuel Filter Piping Spin On Elements Fuel Manifold and Valve Assembly

l 16-17 18

8,12,16-645E8 & 12,16,20-645E9,E9B

Fuel Oil Filter Duplex Fuel Filter Assembly

2-3

Fuel Injector (Replaced by P.L. A11)

B54

Cylinder Head Covers and Support Frames Round Top Inside Frame Corner Design Applied to Engines with Flame Arrestor Safety Handhole Covers Round Top Inside Frame Corner Design Applied to Engines without Flame Arrestor Safety Handhold Covers Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhold Covers Cover Assemblies Applied to Engines without Flame Arrestor Safety Handhold Covers Cover Latches and Support Assembly

I-3 4-5

9 11

A56

Overspeed Trip Homing and Cover (Replaced by P.L. B32)

B58

Accessory Drive Housing Assembly Applied to Engines with Bottom Drain Overspeed Trip Housings Applied to Engines with Rear Drain Overspeed Trip Housings

2

Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly

7 9

B60

Camshaft Drive Housing and Cover

B62

Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly

T. o f C.

16-645E9,E9B 8,12,16-645E8 & 12,16,20-645E9,E9B 8-645E8 12,16-645E8 12,16,20-645E9,EgB

2-3

A52

B59

Engine Application

8,12,16-645E8 & 12,16,20-645E9

8,12,16-645E8 & 12,16,20-645E9,E9B

I

l 2

18

12,16-645E8 & 12,16,20-645E9,E9B

I 8,ml 645E8& 12,16,20-645E9,E9B 8,12,16-645E8 12,16,20-645E9,EgB

E L E C T t

O-

M 0 T I V E

D I V I S I O N

O E N E II A t

M 0

T 0

| $

C O II P O I

A T I O N

TABLE OF CONTENTS Marine Drill Rig Parts

List Number B65

B66

B67

Page Number

Subject Governor Assembly - Model UG-8 Reference List Governor Assembly

1

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List 1-4 Governor Assemblies 5-37 Governor Assembly- Models EGB-10 and EGB-13 Reference List Governor Assemblies Governor Drive Gear and Stubshaft (Replaced by P.L. B70)

B70

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & A70-S) Governor Drive Gear Application Governor Drive Assemblies

B74

B78

B80

BS1

B82

I

2-14

A68

B72

Engine Application

Exhaust Chamber Assembly (Replaces P.L. A72-S) Exhaust Chamber and Heat Shield Application For Normally Aspirated Engines Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Thermocouple Application with Ungrounded Hot Junction and Rigid conduit

8,12,16-645E8 & 12,16,20-645 E9

I 16-645E8

I 3-4 5-26

8,12,16-645E8 & 12,16,20-645E9,E9B

I 2-3

8,12,16-645E8 & 12,16,20-645E9,E9B

I-2 7-8 9-10 11-12 16

8,12,16-645E8 12-645E9,E9B 16-645E9,E9B 20-645E9,E9B 12,16-645E8 & 20-645E9

Turbocharger Application (Replaces P.L. A74-S) Reference Chart Turbocharger, AItercooler Air Duct and Auxiliary Generator Drive

3-6

Engine Air Intake Silencer and Adapters Siamese Air Intake Adapter and Mounting Engine Silencer and Duet Assembly

3 5-7

16-645E8 16,20-645E9B

4

8,12,16-645E8

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and Mounting Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl. with Vacuum Switch Fiberglass ElementBag-TypcEngine Air Fdter Application with Restriction Indicator Fiberglass ElementBag-TypeEngine Air Filter Application with Vacuum Switch and Restriction Indicator Fiberglass ElementBag-TypeEngine Air Filter Application with Vacuum Switch and Restriction Indicator Exhaust Stack Adapter Assembly

19

1-3 12,16,20-645E9,E9B

3-4

12,16,20-645E9 & 16-645E9B

5

8,12,1~645E8

9

12-645E9,E9B

14

16,20-645E9,E9B

I-2

12,16,20-645E9,E9B

T. of C.

ELECTPO-MOTIVE

DIYI$1ON

G|NEt

AL

MOTORS

CORPORATION

TABLE OF CONTENTS Marine Drill Rig Parts

List Number

B85

B99

Subject

Page Number

Roots Blower and Blower Support Air Duct, Blind Cover, Blower and Blower Support Mounting Application Roots Blower Support Mounting Application Roots Blower Assembly

2 3-5

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

I-4 5-12

NUMBERICAL INDEX

T. of C.

20

Engine Application

8-645E8 12,16-645E8 8,12,16-645E8

I

1

8,12,16-645E8& 12,16,20-645E9,E9B

E t E C T II O -

M O T I V E

D I V I S I O N

G E N E t

A t

M 0 T O I! $

C O II P O • A T I O N

TABLE OF CONTENTS Stationary Generation Units

Model Designation Normally Aspirated Left Hand Rotation Engines 8-.645E 1 - SSE1,SSEIG,SGSEI & LDSEI 12-645EI - S12EI,S12E1G,SGI2EI, S I 2 E I G W & LD12EI 16-645E 1 - S16E1,S16EIG & S I 6 E I G W Turbocharged Right Hand Rotation Engines 12-645E4- S12E4 16-645E4 - S16E4 16-645E4B - S16E4B & SGI6E4B

Turbocharged Left Hand Rotation Engines 8-645E4 - S8E4 8-645E4B - SG8E4B 12-645E4 - S12E4,S12E4G,SGI2EA & S12E4GW 12-645E4B - S12EAB,SG12E4B & LD12EAB 16-645E4 - SI6E4,S16E4G,S16E4GW & Modified $36G 16-645E4B - S16EAB & SG16E4B 16-645E10B - SG16EIOB 20-645E4 - S20EA,S20EAG & S20E4GW 20-645E4B - S20EAB & SG20E4B 20-645E 10-B - S20E10B

20-645E4 - $20E4 20-645E4B - SG20E4B For 645E4C and 645F4B Engines, see Special Table of Contents on Page 29. Parts

List Number BO1

B03

BIM

A05

Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lubc Oil Level Switch

7-8 9-13 15

Engine Ramps Hinged Engine Ramps Stationary Engine Ramps

I-3

Handhole Cover and Cylinder Test Valve Handhole Cover Assembly Cylinder Test Valve

3-5 6

4

Cylinder Head and Liner (Replaces P.L. A06-S)

A07

Connecting Rod Bearing, Carrier and Piston Pin (Replaces P.L. AI6 & AI6-S) Connecting Rod Bearing, Carrier and Piston Pin Connecting Rod Bearing, Carrier and Piston Pin

Engine Application

All Stationary Gen. Units 12,16,20-645E4 & 16,20-645EIOB L H . Rotation & 12,20-645EA R.H. Rotation 8,12,16-645EI & 8,12,16,20-645EA 12,20-645EA

All Stationary Gen. Units

Power Assemblies and Associated Components Locating Reference

B06

B08

Page Number

Subject

1 1-2

8,12,16-645EI & 8,12,16,20-645E4 8,12,16,20-645E4B & 16,20-645EIOB

Pistons and Rings (Replaces P.L. AI4 & Al4S) Piston Assembly Reference Chart Piston and Rings

1 6-12

21

All Stationary Gen. Units

T. o f C.

S "I A l I 0 N A R Y

E N E R A T I 0 N

E L E C T I! O - M O T I V E

D I V I S I O N

O E N E ! A L

M O T O I S

C O It P O It A T I O N

TABLE OF CONTENTS Stationary Generation Units Parts List Number A09

B10

All

A12 AI3

AI4

AI5

Power Pack Assemblies (Formerly in P.L. A06 & A07-S Complete Power Packs Mini and Partial Power Packs Cylinder Head Crabs Cylinder Head Crabs (Replaces P.L. A10-S) Fuel Injector (Replaces P.L. A52 & A52-S) Fuel Injector Reference Chart Fuel Injector Assemblies Repair Kits Injector Control Linkage (Replaced by P.L. A15) Exhaust Valve Bridge Rocker Arms and Oil Lines (Formerly in P.L. A08 & A08-S) Piston Assembly, Pistons, Ring Sets and Rings (Replaced by P.L. B08) Injector Control Linkage (Replaces P.L. AI2) Control Shaft, Support Bracket and Bearings

I-2 3

B18

B20

1 2-3 4

All Stationary Gen. Units

1-2

UG8 Governor Lever and Control Rod with Layshaft Hand Control Lever on Right Bank Throttle Position Indicator Application Connecting Rod, Bearings, Carrier and Piston Pin (Replaced by P.L. A07) Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps Harmonis Balancer and Gear Damper (Replaces P.L. A20-S) Damper Assembly Harmonic Balancer Assembly

T. o f C.

All Stationary Gen. Units

I-2

Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link EGB Governor Lever and Control Rod with Layshaft Hand Control Lever On Left Bank EGB Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers Current PG,PGA,PGR Governor Lever and Control Rod Applied with Single Layshaft Hand Control Lever on Left Bank Current PGA Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers UG8 Governor Lever and Control Rod with LayshaftHand Control Lever on Left Bank

A16

Engine Application

Page Number

Su~e~

8,12,16-645E1,8,12,16,20-645E4,E4B 8,16,20-645E 10B 16-645EI,E4,E4B 12,16,20.-645FA,E4B 8,12,16-645E 1,g,12,16,20-645E4,E4B 8,16,20-645E 10B 8-645E1 & 8,12,16-645E4,E,4B 6

8,12,16..645E1 & 16,20-645E4B 10

g-645E1

11

8,12,16-645E1 & 8,12,16,20-645E4,E4B, 16,20-645E10B

12

8,12,16-645EI, 16-645E4

15

16--645El,E4

1-4 5

All Stationary Gen. Units

I

2 22

12-645EI,E4,E4B & 16-645E4

8,12,16,20-645E4,E4B & 16,20-645E10B 8,12,16-645E1

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

TABLE OF CONTENTS Stationary Generation Units Parts List Number B22

B24

B25

I age Nt mber

Su~e~

Accessory Drive Gear Assembly Accessory Drive Gear Assembly Applied to Crankshaft with Integral Stubshaft Crankshaft Couplings Coupling Disc. & Flywheels Front End Accessory Drive Front End Accessory Drive Blind Cover Application Engine Turning Jack Assembly Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Left Bank Dual Air Start Motors-Right Bank

B26

B28

B30

All Stationary Gen. Units

13

All Stationary Gen. Units 12-645E1; 8,12,16,20-645E4,E4B 20-645E4 All Stationary Gen. Units 8,12,16-645E1; 8,12,16, 20-645E4,E4B

I

4-5,20-21 7,190-13

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idlerand Turbo Drive Gear

2!3 4-5 6-7 1 8-9

Camshaft and Camshaft Counterweights (Replaces P.L. A28-S) Camshaft Assembly Counterweights and Overspeed Trip

All Stationary Gen. Units 12,16-645E4 & 16-645E4B 12,16-645E1,E4,E4B & 20-645E4,E4B 8-645EI,E4,E4B 8,12,16-645E1 & 16,20-645E4,E4B All Stationary Gen. Units 8,12,16-645EI 8,12,16~0-645E4,E4B & 16,20-645EIOB

All Stationary Gen. Units

Camshaft Bearing Brackets Camshaft Bearing Brackets

1

Camshaft Bearing Brackets B32

12

2,20-21 3,20-21

Single Air Start Motor Dual Electric Start Motors Flywheel Indicators

Engine Application

2-3

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Overspeed Trip Limit Switch and Reset Lever Application Overspeed Trip Lever, Reset Lever and Limit Switch Trip Housing Cover (Formerly in P.L. A56) Trip Linkage Housing Cover Plates

12,16-645E 1,EA,EAB,20-645E4,EAB

& 16,20-645E10B 8-645E I,FA,E4B

1

2-3 4 5 6

All Stationary G-en. Units

12-13 14-15

23

T. o f C.

ELECTIO-MOTIVE

DIVISION

G|NEIAL

MOTOI$

CO

EPOIATION

TABLE OF CONTENTS Stationary Gener~onUnits Parts List Number B33

B34

Electric Operated Engine Shutdown Solenoid Frequency Generator Mounting Booster Pump Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly Single Motor-Driven Booster Pump Application Booster Pump Assembly Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Off System with Flanged Connections Soak Back Lubc Oil System For Units with Immersion Heaters Soak Back Lube Oil System with Threaded Conn~'tiom Turbocharger Lube Oil Filter Piston Cooling, Camshaft Stubshaft, and Rocker Arm Lube Oil Lines and Turbocharger Filter Piston Cooling, Camshaft Stubshaft and Rocker Arm Lubc Oil Lines Rear End Lines Mounting and Piping Manifold ReliefValve Lube Oil Pumps and "Box" Type Lube Oil Strainer - Right Hand Rotating Engines Lube Oil Pumps and "Box" Type Lube Oil Strainer

12 13

12,16-645EI & 12,16,20-645E4,E4B

I

All Stationary Gen. Units

2-3 6-7

10-12 13

16,20-645E4 8,12,16,20-645E4,E4B & 16,20-645E10B

14-15

8,12,16,20-645E4,E4B; 16,20-645E10B

16 17 18 31-33 34-37 I-4

B38

Piston Cooling and Pressure Pump

1-5

B40

Lube Oil Scavenging and Fuel Oil Pump

I-7

B42

Lube Oil Separator (Replaces P.L. A42-S) Lube Oil Separator Lube Oil Separator, Ejector and Eductor Tube Assembly

1 2-3

Lube Oil Separator Support Assembly Cooling System Water Manifold Bracket Application Water Manifold Application Fresh Water Pump Application Fresh Water Pump Application Fresh Water Pump Appl. - L.H. Rotation

Aftercooler Piping Water Pumps Fresh Water Pumps

2-3

24

}

)

8,12,16-645E1

ALl Stationary Gen. Units

8,12,16-645E1 8,12,16,20-645E4,E4B & 16,20-645EIOB 8,12,16-645EI 16-645E4,EAB,E 10B All Stationary Gen. Units 8-645E1 12,16-645E1 8,12,16,20-645E4,E4B & 16,20-645E 10B 12,16,20-645E4,EAB 12-645E4 & 16~20-645E4,EAB R.H. Rotating 8,12,16,20-645EA, EAB; 16,20-645E10B

Fresh Water Pump Appl. - R.H. Rotation Water Drain Piping

T. of C.

8,12,16,20-645E4,EAB& 16,20-645EIOB

8-9

Lube Oil Strainer

B46

8,12,16-645E1 & 8,12,1620-645EA,E4B 12-645E1 & 12,16,20-645E4,E4B 12-645E1 & 12,16,20-645E4 8,12,16-645EI & 8,12,16~0-645EA,E4B

9 l0 ll

B36

B44

Engine Application

Page Number

Su~e~

All Stationary Gen. Units

ELECTRO-MOTI

VE

DIVISION

GENERAL

MOTORS

CORPORATION

TABLE OF CONTENTS Stationary Generation Units Part

List N umk .=r 1348

B50

Page Number

Subject Fuel Oil Piping Fuel Oii Manifold and Injector Fuel Oil Lines Twin Spin-On Fuel Oil Piping (Formerly Viscose) Duplex Fuel Oil Filter Piping Duplex Fuel Filter Piping Spin-On Elements Fuel Manifold and Valve Assembly

All Stationary Gen. Units 2-3

.,-5 18

2!3 6

A52

Fuel Injector (Replaced by P.L. All)

B54

Cylinder Head Covers and Support Frames Round Top Inside Frame Comer Design Applied to Engines with Flame Arrestor Safety Handhole Covers Round Top Inside Frame Comer Design Applied to Engines without Flame Arrestor Safety Handhold Covers Previous Design Square Top Inside Frame Corners Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhold Covers Cover Assemblies Applied to Engines without Flame Arrestor Safety Handhold Covers Previous Design Cover Assembly for Square Inside Comer Frame Assembly Cover Latches and Support Assembly Overspeed Trip Housing and Cover (Replaced by P.L. B32)

B58

Accessory Drive Housing Assembly Applied to Engines with Bottom Drain Overspeed Trip Housings Applied to Engines with Rear Drain Overspeed Trip Housings

B59

[

16-17 }

Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Duplex Fuel Filter Assembly Viscose Fuel Oil Filter Assembly Filter ConversionViscose to Twin Spin-On

A56

Engine Application

12,16-645E1 & 16,20-645E4 8,12,16,20-645FA,E4B

All StationaryGen. Units 8,12,16,20-645E4,E4B 8,12,16-645E1 & 8,12,16,20-645E4

16,20-645E4B All Stationary Gen. Units 8,12,16-645E1 16,20-645E4B All Stationary Gen. Units 8,12,16-645E1 All Stationary Gen. Units

8,12,16-645E1 & 8,12,16~O-645E4,E4B 12,16-645EI, 12,16~20-645E4,E4B & 1620-645E10B

Engine Crankcase Pressure Detector Assembly Low Water Safety Shut Valve Application Low Water and Crankcase Pressure Detector Application Low Water and Crankcase Pressure Detector Application Crankcase Pressure Detector Application Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly

25

16-645E4 L.H. Rotation 12-645E4B 12,16-645EI; 12,16,20-645E4 L.H. Rotation 8,12,16-645EI,8-645E4,E4B & 12,16,20-645E4,E4B I.&R Rotation 16-645E1,8,16-645E4B,20-645EA,EAB & 16,20-645EIOB 12,16~0-645E4R.H. Rotation & 16-645E1, 8,12,16,20-645E4, 8,16-645E4B, 16,20-645EIOB L.H. Rotation T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

C O R PO

! ATIO

N

TABLE OF CONTENTS Stationary Generation Units Parts

List Number ! B59

Continued Low Water and Crankcase Pressure Detector Assembly

[2

Low Water Safety Shutdown Valve Assembly Cutoff Valve Assembly

L3 [4

Camshaft Drive Housing and Cover

B62

Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly

B65

l(~-i 1

Crankcase Pressure Detector Assembly

B60

Engine Application

Pa~:e Nu .'nher ~r

Subject

12,16-645E1,12,16,20-645E4 & 12-645E4B L.H. Rotation 8,12,16-645EI,E4,E4B & 20-645E4,E4B L.H. Rotation 16-645E4 L.H. Rotation 12,16-645E1; 12,16,20-645E4 & 12-645E4B L.H. Rotation All Stationary Gen. Units 8,12,16-645EI 8,12,16,20-~5FA,E4B & 16,20-645E 10B

Governor Assembly - Model UG-8 Reference List Governor Assembly

I

2-14

8,12,16-645E1; 8,12,16,20-645E4,E4B & 16,20-645EIOB

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List I 1.4 Governor Assemblies ] 5.37

12,20-645E4 & 16,20-645E4B

B67

Governor Assembly - Models EGBI0,EGBI3 and EGB35 Reference List 1.4 Governor Assemblies 5.26

8,12,16-645E1; 8-645E4; 12,16,20-645E4, F_ABL.H. Rotation and 12-645FA, 16,20-645E4,E4B R.H. Rotation

A68

Governor Drive Gear and Stubshaft (Replaced by P.L. B70)

B7O

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & AT0-S) Governor Drive Gear Application Governor Drive Assemblies

B66

l

2-3

Exhaust Chamber Assembly (Replaces P.L. A72-S) Exhaust Chamber and Heat Shield Application For Normally Aspirated Engines Silencing Type Exhaust Chamber Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers Having Blanket Type Insulation Thermocouple Application with Ungrounded Hot Junction and Rigid Conduit Thermocouple Application with Grounded Hot Junction

T. of C.

1-2 3 5-6

8,12,16-645E 1;8,12,16,20-645E4,E4B & 16,20-645EIOB

ll-12

8,12,16-645E1 8-645E4,E4B 12-645E4,E4B 16-645E4,E4B,E10B 20-645E4,E4B,E I 0B

13-15

12,16,20-645E4

16

20-645E4

18

16-645E4

Turbocharger Application (Replaces P.L. A74-S) Reference Chart Turbocharger, Aftercooler Air Duct and Auxiliary Generator Drive

3-6

Engine Air Intake Silencer and Adapters Air Intake Adapter and Mounting Siamese Air Intake Adapter and Mounting Engine Silencer and Duct Assembly

2 3 5-7

I-3 8,12,16,20-645E4,E4B,E 10B

26

12-645E1 L.H. Rotation 12,16-645E1 L.H. Rotation 12,16,20-645E4, 16-645E4B L.H. and R.H. Rotation

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTO|

$

CORPORATION

TABLE OF CONTENTS Stationary Generation Units Parts

List Number B80

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and Mounting Panel Type Oil Bath Air Intake Filter and Mounting Panel Type Oil Bath Air Intake Filter and Mounting Panel Type Oil Bath Air Intake Filter and Mounting Cycoil Oil Bath Air Inlet Filter Assembly with Rainshields

BSI

Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl. with Vacuum Switch Fiberglass Element Bag-TypeEngine Air Filter Application with Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application with Vacuum Switch and Restriction Indicator Fiberglass Element Bag-TypeEngine Air Filter Application with Vacuum Switch and Restriction Indicator

8,12,16-645E1 L.H. Rotation 5

12-645E4 L.H. Rotation

6

16-645E4 L.H. Rotation 12-645E4B & 20-645E4,E4B L.H. Rotation

8-9

16-645E4,E4B & 20-645E4 L.H. Rotation

11-12

12,20-645E4 & 16,20-645E4B

3-4 5

8,12,16-645EI

9

8,12-645E4 & 12-645E4B

14

16,20-645E4,E4B

1-2

12,20-645E4 R.H. Rotation & 8,12,16,20-645E4,E4B L.H. Rotation

B82

Exhaust Stack Adapter Assembly

B85

Roots Blower and Blower Support Air Duct, Blind Cover, Blower and Blower Support Mounting Application Roots Blower Support Mounting Application Roots Blower Assembly

3-5

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

1-4 5-12

B99

Engine Application

P; ~e Nui ber

Subject

8-645E1 12,16-645EI 8,12,16-645E1

1

}

All Stationary Gen. Units

NUMERICAL INDEX

27

T. of C.

E LECTeO-MOTI

YE

DIVISION

GENERAL

28

MOTORS

C O II P O

E ATION

ELECTRO-MOTIVE

DIVISION

GENERAL

SPECIAL

MOTORS

CORPORATION

TABLE OF CONTENTS

S t a t i o n a r y Generation Units

NOTE." This is a special table o f contents f o r 12,16-20645EDC and I6,20-645F4B industrial engines. Because technical and sales data was not available when the revision to Catalog 302 was being prepared, this supplemental table o f contents is furnished to provide the latest parts information f o r these engines. Model Designation 12-645E4C - S12E4C, SC12E4C 16-645E4C - S 16E4C 20-645E4C - $20E4C ~arts List amber

BOI

16-645F4B - S C I 6 F 4 B 20-645F4B - SC20F4B

Pag Subject

:

Numl er

Engine Application

Engine, Crankcase and Oil Pan Assembly Engines equipped and crankcase and oil pan assembly part numbers are listed below. Part numbers for 12-645E4C, 12-645F4B a n d 20-645F4B crankcase and oil pan assemblies will be provided on request. Engine Model

Engine Equipped

Crankcase & Oil P a n Asm.

12-645E4C 16-645E4C 20-645E4C 16-645F4B 20-645F4B

9546431 9546424 9546436 9557936 9557932

.... 8384863 8405115 .... ....

Crankcase and Oil P a n Assembly

-I:

12,16,20-645E4C, and 16,20-645F4B Application same as 12,16,20-645 engines except as noted below:

NOTE: Page 9, R e f No. 16- Use 9318158 elbow in place o f 8344765 elbow Lube Oil Level Gauge 8325439 .. 12-645EdC,16-645EdC, F4B engines

12 12

8378325 .. 20-645E4C,F4B engines B03

B04

B06

Engine R a m p s Hinged Engine R a m p s 12-645E4C - Use C o l u m n B 16-645E4C,F4B - Use C o l u m n E 20-645FAC,F4B - Use C o l u m n H

1

1-3

16,20-645F4B

H a n d h o l e Cover and Cylinder Test Valve Safety Handhole C o v e r Assembly - 8499419 H a n d h o l e Cover Assembly - 9314870 H a n d h o l e Cover at S t a r t e r M o t o r Location Cylinder Test Valve - 8048880

Cylinder Head and Liner Cylinder Head Assembly - 9319736 Cylinder Liner Assembly Cast Iron, Laser Hardened Upper Bore - 9318833 Chrome Plated Bore 9090233 Cylinder Head Assembly - 9556060

29

12,16,20-645EAC and

20-645EAC 12,16,20-645E4C and 16,20-645F4B 1-2

12,16,20-645E4C 12,16,20-645E4C and 16,20-645F4B 12,20-645F4B

T. of C.

ELE

C T R O-M

OTI

V E

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Stationary Generator Units Parts List Number A07

Engine Subject

Application

N

Connecting Rod, Bearings, Carrier and Piston Pin

12,16,20-645E4C and 16,20-645F4B - Columns B,C, and D

B08

Pistons and Rings

3-I,

12,16,20-645E4C and 16,20-645F4B

A09

Power Pack Assemblies Power Pack Assemblies

I-3

12,16,20-645E4C

NOTE: Use Power Packs designed for 645£7C engines Power Pack Assemblies BI0

Cylinder Head Crabs

All

Fuel Injector Fuel Injector Fuel Injector Fuel Injector Fuel Injector Fuel Injector

A13

-

5229335 5229320 5226210 5226430 - 900 RPM 5226160 - 750 R P M

Exhaust Valve Bridge, Rocker Arms, and Oil Lines

NOTE: Use Column B ARM ASM... Rocker - Exhaust valve - 9319505 ARM A S M . . . Rocker- Injector- 9319506 A15

Injector Control Linkage Control Shaft, Support Bracket, and Bearing Spring-Loaded Adjusting Link - Use Column D Standard Type Adjusting Link EGB Governor Lever and Control Rod with Layshaft Hand Control Lever on Left Bank EGB Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers UG8 Governor Lever and Control Rod with Layshaft Hand Control Lever on Left Bank

BI8

Crankshaft, Main Bearings, and Main Bearing Caps

16,20-645F4B 12,16,20-645E4C and 16,20-645F4B J

I-4 { 12,16-645E4C 20-645E4C 16-645F4B 5-6 { 20-645F4B 20-645F4B 12,16,20-645E4C and 16,2.0z645F4B

12,16,20-645E4C,and 16,20-645F4B 20-645F4B 12,16,20-645E4C,and 16,20-645F4B 16,20-645E4C and 16,20-645F4B 12-645E4C 12,16,20-645E4C and 16,20-645F4B 12,16,20-645E4C and 16,20-645F4B A p p l i c a t i o n same as 12,16,20-645 engines

except as noted below: N O T E : O n 16-645F4B engines, use

9558552 Crankshaft in place of 8034708 B20

T. o f C.

Harmonic Balancer and Gear Damper Assemblies Gear Damper Assembly - 9323945

12,16,20-645E4C and 16~O-645F4B

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Stationary Generator Units Parts List Number B22

B24

Page Number

Subject Accessory Drive Gear Assembly Accessory Drive Gear Assembly - 8250686 Accessory Drive Gear Assembly - 8365300

1 2

12-645E4C 16,20-645E4C,F4B

Crankshaft Couplings Engine Coupling Disc and Flywheel Application

I

12,16,20-645FAC, and 16,20-645F4B 12,16,20-645E4C

Standard Engine Coupling Disc - 8360898 Standard Engine Coupling Disc- 9553715 Serrated Mounting Pilot - Timing Mark Location 303 ° OB Standard Engine Coupling Disc- 9553716 Serrated Mounting Pilot - Timing Mark Location 303 ° B Special Wide Flange - Square Pilot Coupling Disc - 9539372 Special Wide Flange - Half Heavy - Square Pilot Coupling Disc - 9084260 Engine Flywheel - 8370850 Front End Accessory Drive - 8323180 Blind Cover Application B25

B26

B28

Engine Application

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motor Mounting - Use Column C Dual Electric Start Motors Air Start Motor Assembly Camshaft Drive Gear Train Camshaft Drive Gear Train - Use Column G NOTE: Use 8360843 Crankshaft Gear on 16-645 F4 B engines instead o f 8069014 Idler Gear Stubshaft Arrangement - Use Column C Upper Idler and Turboeharger Drive Gear 9515331 Camshafts and Camshaft Counterweights Cam-~haft Asm. - Use Column B Camshaft Asm. - Use Column B Camshaft Asm. - Use Column B Counterweights and Overspeed Trip Use Column A - Overspeed Trip - 8383745 Use Column A - Overspeed Trip - 8350518 Use Column A - Overspeed Trip - 8389517 for 900 RPM or 8432599 for 750 R P M

B30

Camshaft Bearing Brackets

B32

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Use Column-~ B,C, & D Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly - Engines with Manual Trip Lever Overspeed Trip Lever, Reset Lever, and Limit Switch Trip Housing Cover - 9522706 - Use Column H Trip Housing Cover - 9537509 - Use Column J Applied with Overspeed Trip Solenoid

31

2-3

16-645F4B

20-645F4B 2-3

2-3

12,16-645E4C, 20-645F4B } 16-645EAC 16-645F4B 12,16,20-645E4C, and 16,20-645F4B

} 12,16,20-645EAC and 16,20--645F4B 7,10-13 20--645E4C 12,16,20-645E4C 20-21 and 16,20--645F4B

4-5

12,16,20-645F_AC and 16,20-645F4B

-8

12-645E4C 16-645E4C,F4B 20-645E4C,F4B

) I

12-645E4C 16--645EAC,F4B

2

20-645E4C,F4B

I

12,16,20-645E4C and 16,20-645F4B

I

5

12,16,20-645E4C and 16,20-645F4B

$ 9-11 9-11

20-645F4B T. o f C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Stationary Generation Units Parts List , Number I B32

B33

B34

Page Number

Subject Camshaft Overspeed Trip Linkage (Continued) Trip Linkage Housing - Use Column C Cover Plates Electric Operated Engine Shutdown Electric Operated Engine Shutdown Solenoid Servo-Booster Pump Application - EGB Governor Single Motor - Driven Booster Pump Application

12-13

B40

B42

B44

B46

IM8

T. o f C.

20-645F4B 16,20-645E4C 12,20-645E4C

:o 12

Lube Oil System Lube Oil Manifold Assembly Connections Soak Back Lube Oil System - For Units with Immersion Heaters Turbocharger Lube Oil Filter Piston Cooling, Camshaft Stubshaft, Rocker Arm Lube Oil Lines and Turbocharger Filter - Use Columns B,C, and D Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube Oil Strainer - Use Columns E,F, and G

B38

12,16,20-645E4C and 16,20.-645F4B

14-15

Soak Back FilterAssembly - With Hanged Connections Soak Back Lube Oil System with Flanged

B36

En~ne Application

Lube Oil Strainer Lube Oil Strainer- Special 8186776 Lube Oil Strainer - Basic 8269263 Piston Cooling and Pressure Pump 12-645E4C engine - 8084556 16-645E4C,F4B engines - 9330012 20-645E4C,F4B engines - 9330013 Lube Oil Scavenging and Fuel Oil Pump Lube Oil Scavenging and Fuel Oil Pump - 8417754 Lube Oil Scavenging and Fuel Oil Pump - 8417074 Fuel Oil Pump Assembly - 8410219 Lube Oil Separator Lube Oil Separator, Ejector, and Eductor Tube Assembly - Use Column C

Cooling System Water Manifold Bracket Application Water Manifold Application - Use Col's.D,F, & G Fresh Water Pump Application - Use Col's.B,C, & D Aftercooler Piping 12-645E4C engine - Use Column A 16,20-645E4C,F4B engines - Use Column B Water Pumps Fresh Water Pumps 12-645E4C engines, Left Bank - 9336390 12-645EAC engines, Right Bank - $269664 16,20-645E4C,F4B engines, Left Bank - 9530407 16,20-645E4C,F4B engines, Right Bank - 9530406 20-645F4B engine - 750 R P M Operation Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Line Twin Spin-On Fuel Oil Piping Duplex Fuel Filter Piping - Spin-On Elements

32

I 12.16,20-645EAC and 16,20-645F4B 6-7 8-9 13

I 12,16,20-645E4C

12,16,20-645E4C and 16,20-645F4B 34-37

I-4 I-4

20-645F4B 12,16,20--645E4C and 16,20--645F4B

I-5

12,16,20-645E4C and 16,20-645F4B 12-645E4C 16,20-645E4C,F4B 12,16,20-645E4C and 16,20-645F4B

I-3 4

2-3

12,16,20-645E4C and 16,20-645F4B

l

16-645E4C,F4B

and 16,20-645F4B 15

I 2-3

12,16,21N645E4C and 16,20-645F4B

4-5

20-645F4B

1

~ 12,16,20-645E4C

2-3 and 16,20-645F4B 16-17 I 16,20-645E4C,F4B

E L E C T II' O - M O T I V E

D I V I S I O N

O E N E |

A L

M 0

T O |

$

C O It P O e A T I O N

SPECIAL TABLE OF CONTENTS Stationary Generation Units Parts [ List Number

B48 I B50

Pag Numl

Subject Fuel Oil Piping (Continued) Fuel Manifold and Valve Assembly

18

16,20-645E4C,F4B

Fuel Oil Filter Spin-On Fuel Oil Filter Assembly

I

12,16,20-645E4C and 16,20-645F4B

Duplex Fuel Oil Filter Assembly - Twin Spin-On T y p e - 8451532 B54

Cylinder Head C o v e r and S u p p o r t F r a m e R o u n d Top Inside F r a m e Corner Design Applied to Engines with Flame A r r e s t o r Safety H a n d h o l e Covers - Use C o l u m n s Dand F Rounded T o p Inside F r a m e C o r n e r Design Applied To Engines Without F l a m e Arrestor Safety Handhole Covers

2-3

16,20-645F.AC, F4B

I-3

12,16-645E4C

4-5

12,16,20-645E4C and 16,20-645F4B

Accessory Drive Housing Assembly Accessory Drive Housing Assembly - Use Col. A

12

Camshaft Drive H o u s i n g and Cover Camshaft Drive H o m i n g - Use C o l u m n C

I

Governor Governor Governor Governor Governor

-

Model Model Model Model Model

EGB EGB EGB EGB EGB

13 13 13 13 13 -

5

1-14

Governor Assembly - Models EGB 10,13 and 35 Governor - M o d e l EGB 13 - 8460853

B72

12,16,20-645E4C, and 16,20-645F4B

Engine Crankcase Pressure Detector A s s e m b l y Crankcase Pressure Detector Application Use Style "B" Crankcase Pressure Detector A p p l i c a t i o n Crankcase Pressure Detector - 8362040 Crankcase Pressure Detector - 8370362

Governor Assembly - M o d e l UG8 Governor - 8446901 Governor - 8455659 Governor - 8446902 Governor - 8449920

B70

Engine Application

3,5-26 3,5~26

8458791 9540279 9546031 9568535 9552596

12,16,20--645E4C 12,16,20--645E4C, and 16,20--645F4B 12,16,20-645E4C 12,16,20-645FAC and 16,20-645F4B 20-645F4B 20-645F4B 12-645E4C 16-645E4C

12,16-645E4C and 20-645 F4B 20-645E4C 12--645E4C 20-645F4B 16-645F4B

20-645E4C

G o v e r n o r Drive and G o v e r n o r Drive G e a r Governor Drive Gear Application Governor Drive Assemblies - Use C o l u m n s A,D, and E Exhaust C h a m b e r Assembly Exhaust C h a m b e r and Heat Shield A p p l i c a t i o n Exhaust C h a m b e r and Heat Shield Application - Use Column B Exhaust C h a m b e r and Heat Shield Application - Use Column B Exhaust C h a m b e r and Heat Shield Application

33

1 2

12,16,20-645E4C and 16,20-645F4B

7-8

12-645E4C

9-10

16-645E4C

11-12

20-645E4C

19-20

16,20-645F4B

1". o f C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

SPECIAL TABLE OF CONTENTS Stationary Generation Units Part List Numt B74

Page Number

Subject

.~r

Turbocharger Application Turbocharger - 9554355 (16.8:1 Turbocharger - 9546632 (16.8:1 Turbocharger - 9546525 (16.8:1 Turbocharger - 9546632 (16.8: I Turbocharger - 9528223 (17.9: I Turbocharger - 9546525 (16.8:1 Turbocharger - 9546635 (I 7.9:1 Turbocharger Application

Ratio) Ratio) Ratio) Ratio) Ratio) Ratio) Ratio) 3-6

Engine Application 12-645E4C 16-645FAC 20-645FAC 16-645F4B 16-645F4B 20-645F4B 20-645F4B 12,16,20-645E4C Application same as 12,16,20645 engines shown. 16,20-645F4B - Application same as 16,20-645 engines except as noted below:

NOTE: On 16,20-645F4B engines, use: 9541961 Aftercooler in place of 8409891 8435460 Aftercooler Core in place of 8352305 8534979 Aftercooler Core in place of 8534519 9531625 K B. Afiercooler Duct in place of 8460309 9531624 LB. Aftercooler Duct in place of 9327567 B78 BS0

B81

B82

B99

Engine Air Intake Silencers and Adapters Exhaust Silencer and Dust Assembly

8

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and Mounting - Use Column A

8-9

12-645E4C

14

16-645E4C

16

16,20-645F 4 B

Paper and FiberglassEngine Air Intake Filters Fiberglass Element Bag-Type Engine Air FilterApplication with V a c u u m Switch and Restriction Indicator - Use Column B Fiberglass Element Bag-Type Engine Air FilterApplication with Restriction Indicator - Use Column B Exhaust Stack Adapter Assembly A D A P T E R ASM... 0 ° Straight up - 8365027 A D A P T E R ASM... 0 ° Straight up - 8298999

| }

16,20-645E4C,F4B 12-645E4C

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

NOTE: Use Gasket Kits designated for 12,16,20-645E4B except as follows: I Power Assembly Installation - 9327287 Cylinder Liner Installation - 9525089 J Cylinder Head - See Part List 1306, Page 3, Ref. No. 23 ] N U M E R I C A L INDEX

T. o f C.

I-2

16,20-645F4B

34

12,16,20-645E4C, and 16,20-645F4B 2-5 16,20-645F4B

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

COItPORATION

T A B L E OF C O N T E N T S Homed Generation Units 16-645E4 20-645E4 20-645E4 20-645E4 20-645E4B Parts List Number B01

B03

Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lube Oil Level Switch

A05

Power Assemblies and Associate? Components Locating Referc ;

B06

Cylinder Head and Liner (Replaces P.L. A06-S)

A07

Connecting Rod Bearing, Carrier and Piston Pin (Replaces P.L. AI6 & A16-S) Connecting Rod Bearing, Carrier and Piston Pin Connecting Rod Bearing, Carrier and Piston Pin

A09

8

9-13 15

Engine Ramps Hinged Engine Ramps Handhole Cover and Cylinder Test Valve Handhole Cover Assembly Cylinder Test Valve

MP36, MP45, MP45M, 999-20 MP45B, HG20E4B

1-2 3

Fuel Injector (Replaces P.L. A52 & A52-S) Fuel Injector Reference Chart Fuel Injector Assemblies Repair Kits

AI2

Injector Control Linkage (Replaced by P.L. A15)

AI3

Exhaust Valve Bridge, Rocker Arms and Oil Lines (Formerly in P.L. A08 & A08-S)

MP36,MP45 & E999-20

I-2

Power Pack Assemblies Complete Power Packs Mini and PartialPower Packs (Replaces P.L. A06 & A07-S)

All

999-20

All Housed Gen. Units

6-12

Cylinder Head Crabs (Replaces P.L. AIO-S)

All Housed Gen. Units

3-5161 5-6

Pistons and Rings Piston Assembly Reference Chart Piston and Rings (Replaces P.L. A14 & AI4-S)

B10

Model Application

Page Number

Subject

B04

1308

Model MP36 Model MP45 Model 999-20 Skid Mounted Model MP45M Models MP45B & HG20E4B

1

All Housed Gcn. Units 1

2-3 4

I-2

35

T. of C.

HOUSED G E N 9 E 9 R&9 A / T 2 1 0 0 N

E t E C T It O -

Jt O T I V E

D I V I S I O N

G E N E I

A t

M O T O It S

C O I P O I[ A T I O N

TABLE OF CONTENTS Housed Generation Units Parts List Number

Page Number

Subject

AI4

Piston Assembly, Piston, Ring Sets and Rings (Replaced by P.L. B08)

AI5

Injector Control Linkage (Replaces P.L. A12) Control Shaft, Support Bracket and Bearings Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link E G B Governor Lever and Control Rod with Layshaft Hand Control Lever O n Left Bank U G 8 Governor Lever and Control Rod with LayshaftHand Controllaveron LeftBank L S G Governor Lever and Control Rod

A16

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced by P.L. A07)

BI8

Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps

B20 B22

B24

B25

B26

B28

B30

T. of C.

Model Application

All Housed Gen. Units 999-20 MP36,MP45,MP45M,MP45B & HG20E4B 5

MP45,MP45B & HG20E4B

II

MP45M, HG20E4B & 999-20 MP36

13

3-4 5

Harmonic Balancer and Gear Damper Assemblies (Replaces P.L. A20-S) Accessory Drive Gear Assembly Accessory Drive Ge.-- Assembly Applied to Crankshaft with Integral Stubshaft

All Housed Oen. Units

Crankshaft Couplings Engine Coupling Disc and Flywheel Application Front End Accessory Drive Engine Turning Jack

1-3 4 9

MP45,MP45B,MP45M

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Left Bank Dual Air Start Motors-Right Bank Dual Electric Start Motors Flywheel Indicators

l 2,20-21 3,20-21 7,10-13 9

Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear

4-5 6-7 8-9

All Housed Gen. Units

Camshaft and Camshaft Counterweights (Replaces P.L. A28-S) Camshaft Assembly Camshaft Assembly Counterweights and Overspced Trip Counterweights and Overspeed Trip

5-6 7-8 12 13

MP36 MP45,MP45M,MP45B,999-20 & HG20E4B MP36 MP45,MP45M,MP45B,999-20 & HG20E4B

Camshaft Bearing Brackets

1

36

MP45,MP45B,MP45M,999-20 & HG20E4B 999-20 MP45,999-20 & H G 2 0 E 4 B MP45,MP45B, M P 4 5 M

All Housed Gen. Units

E L E C T It O - M O

T I V E

D I V I S I O N

O E N E II A L

M O T O D S

C O R P O R A T I O N

TABLE OF CONTENTS Housed Generation Units Parts

List Number B32

B33

Model Application

Page Number

Subject Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Trip Housing Cover (Formerly in P.L. A56) Trip Linkage Housing Cover Plates

1

2-3 4

9- 1 12-13 14-15

Electric Operated Engine Shutdown Electric Operated Engine Shutdown Solenoid Frequency Generator Mounting Junction Box and Cable Application Single Motor-Driven Booster Pump Appl. Booster Pump Assembly Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Oil System with Flanged Connections Soak Back Lube Oil System with Threaded Connections Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft, and Rocker Arm Lube Oil Lines and Turbocharger Filter

2!3 g 12 13

MP36,MP45,999-20 & HG20E4B

999-20 MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

1 3 7

Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube Oil Strainer

MP45M,MP45B, & HG20E4B

10-12 13

MP36,MP45, 999-20, & HG20E4B

14-15

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

18 34.-37

Lube Oil Strainer

1-4

Piston Cooling and Pressure Pump

1-5

Lube Oil Scavenging and Fuel Oil Pump

1-7

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

Lube Oil Separator (Replaces P.L. A42-S) Lube Oil Separator, Ejector and Eductor Tube Assembly Lube Oil Separator and Ejector Assembly - Previous Design

2-3 4-5

37

MP36,MP45

T. of C.

ELECTRO-MOTIVE

DIVISION

MOTORS

GENERAL

CORPORATION

TABLE OF CONTENTS Housed Generation Units Parts I List [ N~t4ber

r 1346 B48

B50

Subject Cooling System Water Manifold Bracket Application Water Manifold Application Fresh Water Pump Application Aftercooler Piping

2-3 7 15

Water Pumps Fresh WWater Pumps

2-3

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Twin Spin-On Fuel Oil Piping (Formerly Viscose) Duplex Fuel Oil Filter Piping Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Duplex Fuel Filter Assembly Viscose Fuel Oil Filter Assembly Filter Conversion Viscose to Twin Spin-On

A52

Fuel Injector (Replaced by P.L. A1 I)

B54

Cylinder Head Covers and Support Frames Round Top Inside Frame Comer Design Applied to Engines without Flame Arrestor Safety Handhold Covers Previous Design Square Top Inside Frame Corners Cover Assemblies Applied to Engines without Flame Arrestor Safety Handhold Covers Previous Design Cover Assembly For Square Inside Corner Frame Assembly Cover Latches and Support Assembly

A56

Overspeed Trip Housing and Cover (Replaced by P.L. B32)

B58

Accessory Drive Housing Assembly Applied to Engines with Bottom Drain Overspeed Trip Housings Applied to Engines with Rear Drain Overspeed Trip Housings

B59

B60

T. of C.

Page Number

Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector Application Crankcase Pressure Detector Application Low Water and Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly Low Water and Crankcase Pressure Detector Assembly Crankcase Pressure Detector Assembly Cutoff Valve Assembly Camshaft Drive Housing and Cover

1

Model Application MP36

MP36,MP45,MP45B,MP45M, 999-20 & H G 2 0 E 4 B

1

2-3 4-5

2!3 4-5

MP36,MP45,MP45B,MP45M&HG20FAB 999-20

MP36,MP45 & HG20E4B MP36,MP45,999-20 & HG20E4B MP36 & MP45

4-5

MP36,MP45,MP45B,MP45M, & HG20E4B

6-7

999-20

9

MP36,MP45,MP45B,MP45M,&HG20F_.4B

I0 11

999-20 All Housed Gen. Units

I

MP36,MP45, & 999-20

2

MP45,MP45B,MP45M, & HG20E4B

5

7

MP45,MP45B,MP45M, & HG20EAB 999-20

8 9

MP36 999-20

I0-II 12 14

MP36 MP45,MP45M,MP45B,H G20E4B MP36

MP36,MP45,999-20,MP45M,MP45B& HG20E4B

E LEC

T R O-M

OTI

V E

D I V I S I O N

GENERAL

MOTO

e S

CORPORATION

TABLE OF CONTENTS Housed Generation Units Parts List Number B62 B64 B65

B67

Auxiliary, Generator Drive Assembly Auxiliary Generator Drive Assembly

MP36

Governor Assembly-Model UG-8 Reference List Governor Assembly

214

MP45,999-20,MP45B,H G20E4B

Governor Assembly-Models EGB-10 and EGB-13 Reference List Governor Assemblies

B70

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & A70-S) Governor Drive Gear Application Governor Drive Assemblies

B78 B80

MP45,999-20,MP45M,MP45B&HG20E4B

2 1-15

Governor Drive Gear and Stubshaft (Replaced by P.L. B70)

B74

Model Application

Governor Assembly-Model LSG-10 Automatic Load Sensing

A68

B72

Page Number

Subject

MP45,999-20&HG20E4B

MP36,MP45,MP45M,MP45B, 999-20, HG20E4B

2!3

Exhaust Chamber Assembly (Replaces P.L. A72-S) Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers Having Blanket Type Insulation

MP36 MP45,MP45M,MP45B,HG20E4B 999-20

13-15

Turbocharger Application (Replaces P.L. A74-S) Reference Chart Turbocharger, Aftercooler Air Duet and Auxiliary Generator Drive

3-6

Engine Air Intake Silencer and Adapters Engine Silencer and Duet Assembly

5-7

999-20

7

MP36

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and Mounting Panel Type Oil Bath Air Intake Filter and Mounting Cycoil Oil Bath Air Inlet Filter Assembly with Rainshields

1-3 All Housed Gen. Units

8-9

MP45,999-20,MP45B,MP45M&HG20E4B

13

999-20

Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl. with Vacuum Switch

3-4

MP45,MP45B,MP45M

B82

Exhaust Stack Adapter Assembly

1-2

B99

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

I-4 5-12

B81

I

All Housed Gcn. Units

NUMERICAL INDEX

39

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

40

MOTOIt$

CORPORATION

ELECTRO-MOTIVE

DIVISION

GENEJAL

MOTORS

CORPORATION

TABLE OF CONTENTS Drill Rig Model Designation

Parts List Number A01

Engine

Model

8-645E1 12-645E1 16-645E1

SRI1E1A,SRI1E1W SRI2E1W,SRI2EI G&3-12E-W7M SR 16El G,SRI6E 1GW&2-16E-7M Page Number

Subject Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lube Oil Level Switch

8

9-13 15

A03

Engine Ramps

1-3

A04

Handhole Cover and Cylinder Test Valve Handhole Cover Assembly Cylinder Test Valve

3-5 6

A05

Power Assemblies and Associated Components Locating Reference

B06

Cylinder Head and Liner (Replaces P.L. A06-S)

A07

Connecting Rod Bearing, Carrier and Piston Pin (Replaces P.L. AI6 & A16-S) Connecting Rod Bearing, Carrier and Piston Pin

1-2

Pistons and Rings (Replaces P.L. A14 & AI4-S) Piston Assembly Reference Chart Piston and Rings

2-5

Power Pack Assemblies (Replaces P.L. A06 & A07-S) Complete Power Packs Mini and Partial Power Packs

1-2 3

B08

A09

BIO

Cylinder Head Crabs Cylinder Head Crabs (Replaces P.L. A10-S)

All

Fuel Injector (Replaces P.L. A52 & A52-S) Fuel Injector Reference Chart Fuel Injector Assemblies Repair Kits

A12

Injector Control Linkage (Replaced by P.L. AI5)

AI3

Exhaust Valve Bridge, Rocker Arms and Oil Lines (Formerly in P.L. A08 & A08-S)

AI4

Piston Assembly, Pistons, Ring Sets and Rings (Replaced by P.L. 1308)

Engine Application 8,12,16-645E1 12-645EI

1

8,12,16-645E1

1

2-3 4

1-2

41

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

TABLE OF CONTENTS Drill Rig Engine Application

Page Number

Subject Injector Control Linkage (Replaces P.U A12) Control Shaft, Support Bracket and Bearings Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link Previous PGA Governor Lever and Control Rod Applied with Single Layshaft Hand Control Lever On Right Bank Current PG,PGA,PGR Governor Lever and Control Rod Applied with Single Layshaft Hand Control Lever On Left Bank

8,12,16-645EI 16-645EI 8..645EI 8,12,16-645EI

8-645EI

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced by P.L. A07)

B20

B22

Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps

1-4 5

Harmonic Balancer and Gear Damper Assemblies (Replaces P.L. A20-S) Harmonic Balancer Assembly

2

8,12,16-645EI

Accessory Drive Gear Assembly Accessory Drive Gear Assembly Applied to Crankshaft with Integral Stubshaft

I

Crankshaft Couplings Engine Coupling Disc and Flywheel Application Blind Cover Application Drill Rig Coupling Arrangement Gear Box Drive Coupling Bonded Coupling Arrangement

1-3 8 l0 11 12

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Right Bank Single Air Start Motor Single Air Start Motor Flywheel Indicators

I

3,20-21 1 4-5,20-21 8,14-19

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft and Camshaft Counterweights Camshaft Assembly (Replaces P.L. A28-S) Counterweights and Overspeed Trip

3

8,12,16..645EI

6 [2

Camshaft Bearing Brackets Camshaft Bearing Brackets Camshaft Bearing Brackets

T. o f C.

12,16-645E1 8--645E1 12,16--645E1

I

2-3

42

12,16,20-645E1 8-645E1

E L E C T R O-M

O T I V E

D I V I S I O N

G E N E R A L

M O T O R S

C O IE P O It A T I O N

TABLE OF CONTENTS Drill Rig Parts

List Number B32

B34

Page Number

Subject Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Previously Applied Overspeed Trip and Reset Levers Overspeed Trip Lever, Reset Lever and Limit Switch Trip Housing Cover (Formerly in P.L. A56) Trip Linkage Housing Cover Plates

I

2-3 4

5 7

Lube Oil System Lube Oil Manifold Assembly Piston Cooling, Camshaft Stubshaft and Rocker Arm Lube Oil Lines Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube Oil Strainer

1

16 17 18 34-37

Lube Oil Strainer

I-4

B38

Piston Cooling and Pressure Pump

I-5

B40

Lube Oil Scavenging and Fuel Oil Pump

I-7

B42

Lube Oil Separator (Replaces P.L. A42-S) Lube Oil Separator Lube Oil Separator Support Assembly

B44

Cooling System Water Manifold Application Fresh Water Pump Application Fresh Water Pump Aplicafion

1348

8,12,16-645E1

12-13 14-15

B36

B46

Engine Application

8,12,16-645E1

2-3 4

6

Water Pumps Fresh Water Pumps

8-645E1 12,16-645E1

2-3

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Twin Spin-On Fuel Oil Piping (Formerly Viscose)

I

8,12,16-645E1

2-3

43

T. of C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

C O le P O

R ATIO

TABLE OF CONTENTS Drill Rig ?arts

List amber B50

Page Number

Subject Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Viscose Fuel Oil Filter Assembly Filter Conversion Viscose to Twin Spin-On

4!5 6

A52

Fuel Injector (Replaced by P.L. AI 1)

B54

Cylinder Head Covers and Support Frames Round Top Inside Frame Corner Design Applied to Engines withom Flame Arrestor Safety Handhold Covers Previous Design Square Top Inside Frame Corners Cover Assemblies Applied to Engines without Flame Arrestor Safety Handhold Covers Previous Design Cover Assembly for Square Inside Corncer Frame Assembly Cover Latches and Support Assembly

A56

Overspced Trip Housing and Cover (Replaced by P.L. B32)

B58

Accessory Drive Housing Assembly Applied to Engines with Bottom Drain Overspeed Trip Housings

4-5 6-7

8,12,16-645E1

9

10 11

Applied to Engines with Rear Drain Overspeed Trip Housings

12,16--645EI

B60

Engine Crankcase Pressure Detector Assembly Low Water and Crankcase Pressure Detector Application Low Water and Cra_nkcase Pressure Detector Application Low Water and Crankcase Pressure Detector Assembly Cutoff Valve Assembly Camshaft Drive Housing and Cover

B62

Auxiliary Generator Drive Assembly

B65

Governor Assembly-Model UG-8 Reference List Governor Assembly

B59

Engine Application

2

8-645E1

3

8,12,16-645EI 1 1

d,

B66

Governor Assembly-Models PG,PGA,PGR and PG-PH Reference List Governor Assemblies

B67

Governor Assembly-Models EGB-10 and EGB-13 Reference List Governor Assemblies

A68

Governor Drive Gear and Stubshaft (Replaced by P.L. B70)

I2-645E1

8,12,16-645EI

T. o f C.

44

N

ELECTRO-MOTIVE

DIVISION

GENEIAL

MOTOr

$

COrn

POTATION

TABLE OF CONTENTS Drill Rig Parts

List Number B70

B72

B78 BS0

BS1

B85

B99

Engine Application

P~e Number

Subject

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & A70-S) Governor Drive Gear Application Governor Drive Assemblies

I

2-3

Exhaust Chamber Assembly (Replaces P.L. A72-S) Exhaust Chamber and Heat Shield Application For Normally Aspirated Engines Silencing Type Exhaust Chamber Application Exhaust Chamber Application

8,12,16-645E1 1-2 3 4

Engine Air Intake Silencer and Adapters Siamese Air Intake and Mounting

8-645E1 12,16-645E1

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and Mounting

4

Paper and Fiberglass Engine Air Intake Filters Fiberglass Element Bag-Type Engine Air Filter Application

8,12,16-645EI

8,12,16-645E1

Roots Blower and Blower Support Air Duct, Blind Cover, Blower and Blower Support Mounting Application Roots Blower Support Mounting Application Roots Blower Assembly

3-5

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

1-4 5-12

8-645E1 12,16-645E1 8,12,16-645EI

NUMERICAL INDEX

45

T. o f C.

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

Pai't.~ List No. B01 ENGINE,

CRANKCASE

AND

OIL

PAN

ASSEMBLY

MARINE ENGhNE CONSTRUCTION AND ROTATION DESIGNATION ILL LL RR LR L R

Indicates Indicates Indicates Indicates Indicates Indicates

Right Hand Construction, Left Hand Rotation Left Hand Construction, Left Hand Rotation Right Hand Construc.qon, Right Hand Rotation Left Hand Construction, Right Hand Rotation Left Hand Rotation Right Hand Rotation

MARINE ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY REFERENCE CHART 8-645E2,E6,12-645E2,E6, and 16-645E2,E6 Normally Aspirated Marine Engines 8-645 E5 ,E7 ,E7 B,E7C, 12-645E5,E7 ,E7B,E7C,16-645 E5 ,E7 ,E7 B,E7C, and 20-645 E5, E7,E7B,E7C Turbocharged Marine Engines .Normally Aspirated Marine Engine Equipped includes complete engine with flywheel, nng gear, engine blowers, air intake filters, lube oil level switch (if applicable), starter motors, exhaust chambers, and engine governor. Turbocharged Marine Engine Equipped includes complete engine with flywheel, ring gear, starter motors, turbocharger, aftercoolers, lube oil level switch (if applicable), exhaust chambers, and engine governor.

PLATES A01-1 Taru A01-4 Original Engine Equipped Part Number Designation

IReplacement Engine Equipped [ Part Number Designation

8391216 8391215 8391217 8391218

RL 8-645E2 LL8-645E2 } 8391215 RR 8-645E2 LR8-645E2 } 8391218

I.,8-645E2

8429639 8435883 8435884 8423981

RL8~45E5 LL 8~45E5 RR8-645E5 LR 8-645E5

I 8435883

LS-645E5

!

R8-645E5

8450761 8497372 8452158 8476592

RL 8-645E6 L 8-645E6 R8-645E6 LS-645F_,8

i !

8473361 8473360

L8-645E7 R8-645E7

} GM & GMB 8E7

9511373 9510759

L8-645E7B R8-645E7B

I GM &GMB8E7B

9546856

L8-645E7C

8371609 8371608 8371610 8371611

RL 12-645E2 LL 12-645E2 I 8371608 RR 12-645E2 1 8371611 LR 12-645E2

L12-645E2

I GM,GMB,&MG12E2

R12-645E2

GM & GMB 12E2

8369113 8369112 8369114 8369115

RL 12-645E5 8369112 LL 12-645E5 } RR 12-645E5 } 8369115 LR 12-645E5

L12-645E5

8421578 8480665 8480666

LL 12-645E6 1 L 12.645E6 R12-645E6

i

8423981

Crankcase and Oil Pan Asm.

Application GM,GMB, & MG 8E2

I

GM & GMB 8E5

}

/9320385

R8-645E2

GM 8E6 RL GM & GMB 8E6 MG 8E6

I GM 8E7 CA

I

q

/9320385

I

.

.

.

.

I

GM &GMB 12E5

8379796

8372547

R12-645E5

I Mc

u.

GM & GMB 12E6

8379796

/ When replacing an 8 cylinder crankcase manufactured before January, 1976, Accessory Kit 9319605 is also require.~

(Chart Continued on Page 2) REVISED JULY, 1989

1

BOI

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

P.L. No." BO1 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Marine Engine Equipped and Crankcase & Oil Pan Assembly Reference Chart (Continued) Original Engine Equipped Replacement Engine Eqt,ippcd Pan Number I)csignation Part Number Designation Application 8431526 8444985 844~986 8465178

ILL 12-645E7 LL 12-645E7 } 8444985 RR 12-645E7 ! 8465178 LR 12-645E7

9512885 9512886

L 12-645E7B R 12-645ETB

L12-645E7 R12~45E7

Crankcar,c and Oil Pan ,Xsm.

I GM,GMB& PMC 12E7 } GM & GMB 12E7B

1¢~ 8372547

I

B01

9546801 9546803

L12-645ETC i R12-645E7C

9511317

L12-645E9B

8374225 8374224 8374226 8374227

RL 16-645E2 ! LL 16.645E2 f RR 16-645E2| LR 16-645E2 I

8365296 8365293 8365295 8365294

RL 16-645E5 I. LL 16-645E5 I 8365293 RR 16-645E5| LR 16.645E5 I 8365294

8430999 8422593 8456506 8430998

RL 16.645E6 [ LL 16-645E6 : L 16-645E6 R 16-645E6

8427613 8430667 8430668 8427614

ILL 16.645E7 I LL 16-645E7 RR 16-645E7 I LR 16-645E7

9512883 9512884

L 16.645E7B R 16-645E7B

I GM & GMBI 6E7B

9546555 9546561

L 16-645E7C ! R 16.645E7~.'

1 |

~GM 16E7CA

1t

9511281

L 16-645E9[

MGI6ETB

Jl

8374874 8374873 8374875 8374876

RL 20-645E5 LL 20-645E5 I 8374873 RR 20-645E5 ~ 8374876 LR 20.645E5

8424618 8424617 8424619 8424620

RL 20.645E7 | LL 20.645E7 J 8424617 RR 20.645E7 | 8424620 LR 20-645E7

9512336 9510691

1GM ~ GMB12E7C

I

MG12E7B 8374224

L16-645E2

8374227

R16-645E2

/

I GM & GMB 16E2

1

1

t

8379797

LI6-645E5 8372546

R16-.645E5

I G N M B 16F..6 LL, MG16E6 1

8430667

L16-645E7

8427614

R16-645E7

t GM GMB16

I'

} GM &GMB 16E7

'1

8379797

f 8372546

L20-645E5 R.20-645E5 L20-645 E7

GM,GMB & MG 20E5

~ GM,GMB,PMA,PMB,

i

PMC, & MG 20E7

't

L 20-645E7B R 20-645E7B

[ GM,GMB20-645E7B

I

9547699 9547701

L 20-645E7C R 20-645E7t'

~GM 20ETCA

9509698

L 20-645E91',

MG 20E7B

R.20..645E7

2

)

8392600

~t~CTRO-MOT'VE

O'V'S~ON

GENERAL

MOTORS

C O R P O r A T i O N

P.L. No. B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

LL

ENGINE

RR

LEFT HAND CONSTRUCTION LEFT HAND ROTATION

ENGINES

RIGHT HAND CONSTRUCTION RIGHT HAND ROTATION

Previous Engines With Specific ConstrucUon and Rotation PLATE A01-1

3

BO1

~LECTtO-,AOT~VE

O~V:S~ON

OENEmAt

MOTORS

C O ~ P O R A T ' O ,

P.L. No. BO1 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

LR

ENGINE

RL

LEFT HAND CONSTRUCTION RIGHT HAND ROTATION

RIGHT HAND CONSTRUCTION LEFT HAND ROTATION

Previous Engines With Specific Construction and Rotation PLATE AO1-2

B01

ENGINE

4

EL~CTtO-MOTJVE

O~V'S'ON

GtNEeAL

MOTORS

CObb'ORATiON

P.L. No. B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

L LEFT

ENGINE

HAND

R

ROTATION

ENGINE

RIGHT HAND

ROTATION

Current Engines With Standardized Construction and Rotation PLATE

5

A01-3

B01

E L E C.T I O - M O T I Y E

D I V I S I O N

G E N E R A L

M O T O R S

C O R P O R A T I O N

P.L. NO. B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

L

LEFT

ENGINE

HAND

R

ROTATION

Current Engines

RIGHT HAND

With Standardized

PLATE

BO1

ENGINE

Construction

A01-4

6

and Rotation

ROTATION

E L E C T R O-M

O T I V t

D I V I S I O N

GENERAL

MOTORS

C O It P O It A T

I O N

P.L. No. BOI ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Industrial Engine Equipped and Cmkcase & Oil Pan Assembly Reference Chart 8-645E1 ,E8.12~o45E1 ,ES, and 16-645El,E8 Normally Aspirated Industrial Engines 8-645E4,E4B,12-645E4,E4B,E9,E9B,16.645E4,E4B,E9,E9B,EIOB and 20-645E4,E4B, E9,E9B,EI 0B Turbocharged Industrial Engines

Normally Aspirated Industrial Engine Equipped includes complete engine with flywheel ring gear, blower, air intake filters, lube oil level switch (if apph'cable), exhaust chambers, starter motors, and engine governor. Turbocharged Industrial Engine Equipped includes complete engine with flywheel, ring gear, starter motors, turbocharger, after coolers, exhaust chambers, lube oil level switch (if applicable/, and engine governor. N o t e : Engine Ramp~ arc no longer prox ided a,~ basic equipment on S. SG. HG. M P, and SR Model Enginc,~ Equipped. l h c \ arc axailablc onh as "'Ship I.oo~e'" option. Engine Equipped Part Number New Unit Exch.

Crankcase & Oil Pan Asm. Part Number New Unit Exch.

STATIONARY LEFT

HAND

8376100

ROTATION 9540512

8479927

UNIT

APPLICATION

ENGINES

/9320383

/

t . . . .

t . . . .

8-645EA - Turbocharged/Model $8E4

t . . . .

8-645EAB - Turbocharged/Model SG8 E4 B

9510711 8383313

GENERATING

Description/Application

8384861

8-645E1 - Normally Aspirated/Models SSE1, SSE1G~G8E1, & LDSE1

8481692

12-645E1 - Normally Aspirated/Models S12EI ~12E1G~G12E1,S12E1GW, & LD12E1

8396440

12-645FA - Turbocharged/Models S 12E4, S12E4G,SGI2EA, & S12E4GW

9510655

12-645E4B - Turbocharged/Models SI2E4B, SG12E4B, & LD12E4B

8380834

8366130

8381208

8384863

9510654

# 8384863

9508752

8379662

16-645E 1 - Normally Aspirated/Models S 16E I, S16E1G, & SI6EIGW 16-645FA - Turbocharged/Models S 16FA S16E4G,S16EAGW, & Modified $36G 16-645FAB - Turbocharged/Models S16E4B & SG16E4B

. . . .

16-645E 10B - Turbocharged/Model SG 16E 10B

8393791

8405115

20-645E4 - Turbocharged/Models S20FA, S20EAG, & S20E4GW

9510705

8405115

20-645E4B - Turbocharged/Models S20EAB & SG20E4B

i

9333655

20-645E 10B - Turbocharged/Model S20E10B

/ When replacing an 8 cylinder crenkc~e manufactured before January 1976, Accessory Kit 9319605 is also required. /-/Indicates standard capacity oil pan. Part number 1or Crangcase & Oil Pan with increased capa~ty Oil Pan will Oe provided upon request.

7

B01

E L E C T R O-M

O T I V E

D I V I S I O N

MOTORS

GENERAL

CORPORATION

P.L. No. B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Industrial Engine Equipped and Crankcase & Oil Pan Assembly Reference Chart (Continued) Crankcase & Oil Pan Asm. Part Number New I Unit Exch.

Engine Equipped Part Number New [ Unit Exch.

RIGHT

HAND

STATIONARY GENERATING ROTATION ENGINES

UNIT

APPLICATION

9092887

12645E4 - Turbocharged/Model S12E4

8460923

16-645E4- Turbocharged/Model S16E4

9511098

16-645E4B - Turbocharged/Models S16E4B & SG16E4B

9083673

20-645E4 - Turbocharged/Model $20E4

9511296

.

.

.

.

.

.

.

H O U S E D & SKID

.

.

.

.

.

20-645E4B - Turbocharged/Models SG20FAB

MOUNTED

8367340

8442043

8372462

8366230

8406423

8373074

GENERATOR

UNIT

APPLICATION

16-645E4 - Turbocharged/Model M P 3 6

8481855

20-645E4 - Turbocharged/Model M P 4 5

8409731

20-645E4 - Turbocharged/Mode1999-20

9336295

20-645E4 - Turbocharged/Model M P 4 5 M

9514240

20-645E4B -Turbocharged/Models M P 4 5 B & HG20E4B

9514241

20-645E4B - Turb ocharged/Model HG20E4B DRILL

RIG

APPLICATION

8396345

/9320383

/-

.

.

8-645E1 - Normally Aspirated/Model SR11E1A

8396211

/9320383

-

.

.

8-645EI -Normally Aspirated/Model SR11E lW

8380016

8481900

8384861

848 1692

12-645EI - Normally Aspirated/Models SR12E1W, SR12EIG, & 3-12E-W7M

8365764

8403287

8366130

8379662

16-645E1 - Normally Aspirated/Models SR16E1G,SR16E1GW, & 2-16E-7M

MARINE

DRILL

RIG

APPLICATION

8476592

/ 9320385

8468479

8379796

8476433

8372547

12-645E9 - Turbocharged/Model MDI2E9

9511317

8372547

12-645E9B - Turbocharged/Model MD12EgB

8379797

16-645E8 - Normally Aspirated/Model MD16E8

8471824

8372546

16-645E9 - TurboeaMrged/Model MDI6E9

9511281

8372546

16-645E9B - Tmbocharged/Model MD 16E9B

8470401

8392600

20-645E9 - Turbocharged/Model MD20E9

9509698

8392600

20-645E9B - Turbocharsed/Model MD20EgB

8468481

/

Description/Application

I

8497187

/

.

.

.

8.645E8 - Normally AspiratedfModd MD8E8

.

12-645E8 - Normally Aspirated/Model MD12E8

8486627

When replacing an 8 cylinder crankcase manufactured before January, 1976, Accessory Kit 9319605 is also required.

BO1

8

DIVISION

E L E C T e O - M O T I V E

GE

NEIAL

MOTORS

C O J P O R A T I O N

P.L. N o . BO1 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Crankcase and Oil Pan Assembly PLATES 1301-5 and 6 Re/. No.

Part Number

Quantity Required

Description

CRANKCASE

A S S E M B L Y .. E n g i n e - I n c l u d e s O i l Pan It is essential that the crankcase and oil pan be rna~ntained the same length to assure proper assembly of end housing parts. Therefore, it is recommended that the crankcase be ordered as an assembly of crankcase and oil pan. Refer to Parts List 54 for apph'cable cyh'nder head cover frames. Engines delivered after February 1972 have a reduced diameter hardened insert for the water manifold supports located at the crankcase camshaft drive en~ This crankcase will only accept the current water manifolds with the reduced diameter flange having an O.D. 03'3.370 inches. Therefore, it is recommended that new water manifolds be ordered with the crankcase and oil pan. Refer to Parts List 44 for applicable water manifolds. A

°

B °

°

C

°

1

.

.

.

.

D

8-645 engine 12-645 engine 16-645 engine 20.645 engine CRANKCASE ASSEMBLY .. Engine - Includes oil pan- See reference charts on Pages 1,2,7 and 8 BASE .. Anchor shackle BASE .. Anchor shackle. Optional on turbocharged engines only, camshaft drive end BOLT .. Base mounting - 1-14 x 2 Type C flanged 12 point - Formerly 272580 and 9436877 Qty. 8 required with 2-8344365 base Qty. 4 required with 1 ~344365 base BOLT .. Base mounting - 1-14 x 4-1/2 Type C flanged 12 point -Applied with 9311575 base STUD ,. Main bearing . 1 - 1 / 4 - 1 2 x l 5 - 1 1 / 1 6 i n . l o n g

1

1

1

1

2 1

2 1

2 1

6 2 6*2

8344365 9311575

2 1

4 3

9096428

°

4"3

9096320

4

4

4

4

/ 4

8271449

20

28

36

44

For Gauging Purposes, bearings only. 5 8089200 10 6 9085894 20 7 8348556 10 8 8133575 10 9 8213064 20 10 8213347 /4 11 8408684 20

-

optional Ground Surface Stud 8475541 is available for application to center main

NUT .. Spline - 3/8-24 - Cylinder head bracket bolt BOLT .. Cyl. head crab - 1-3/4-12 x 15-5/8 - Replaces 8347885 BOLT .. B r a c k e t . 3/8-24 x 3 in. long BRACKET .. Crab bolt NUT .. Main bearing stud - 1-114-12 slotted head - Upper RETAINER .. Main bearing stud - Center mains only NIT/' .. Main bearing stud - 1-1/4-12 hex. lower - Replaces 8028725 /4 12 8412532 20 28 36 44 WASHER .. Hardened - Lower main bearing stud nut [-/ Engines produced after May, 1968 apply a hardened washer 8412532 and main bearing nut 8408684 to prevent gouging by the nut. The hardened washer should only be used with the new nut 8408684. The present nut is 1/4 in. shorter and will accommodate the applican'on o f the washer. The washer must not be app~ed with the former castellated nut 8028725 because the nut will extend beyond the end of the stud and not allow engagement o f the socket wrench when torqueing in the area of the o~ pan suctfon pipe. The hardened washer should not be applied to a main bearing cap that has been gouged by a nut unless these gouges have been milled from the surface o f the main bearing cap. Contact our Service Department for machining tolerances. 13 13 14 15 16

186266 179808 8035130 8268641 8344765

20 20 8 8

14 I 20 28 40 14 i 20 14 20 28 36 2 28 : 36

24 48 24 24 44 2 44

28 28 12 12

4~ 44 20 20

3~ 36 16 16

BOLT .. 1/4-20 x 3-1/4 hex. head - Center mains only BOLT .. 1/4-20 x 2-3/4 hex. head N u r .. L o c k - 1 / 4 - 2 0 hex. INSERT .. Lower liner 9088530 ...060 O.S. ELBOW .. Exhaust

BRACKET

.. M a n i f o l d - P i s t o n C o o l i n g Contact our Service D ~ n t for information on repairf~ and/or replacing damaged piston cooling numifotd~

617 ¢18

8140865[ 8445780

88

1 2 1 6 1 1 12 16 20

BRACKET ../d~nifold - Piston cooling - Undrilled BRACKET .. M, nifold - Pigon cooling - Two piece, machined and t a p p e d . NOTE: For ~tallatian ~tstructions, see W.S. 10556

9

B01

ELEC

TI

O-MOTI

VE

DIVISION

GEN[!

A t

MOTO

1$

COil

PO|ATION

P.L. No. B01 ENGINE Ref. No.

Part Number

EQUIPPED

-

8032691 8032682 8032693 8360715 8159029 8346255 . . . . 8433263

23

* 24 * 25 * 26

8227168 8319849 3320362

27

193933

OIL

PAN

-

1

2

2

-

1

1

"

"

5 4 5 2

7 4 7 2

0 2 4 4 0:2 2 2

1

1

1

1

1 1

1 1

1 1

1 1

C R A N K C A S E A S S E M B L Y .. E n g i n e - Includes oil p a n

2

As Required

As Required

ASSEMBLY

29 30 * 30

8081234 103870 8173319

1 2 2

21

* 31 32 * 33

103879 106643 8348620

1 -

34 34

8480694 8480356

1 -

1

34 34

8443781 8477713

-.

°

34 34

8443779 8480357

-

34 35

8434172 9315262

1

21

2

1

-

As R e q ' d . 1

1

1

1

1

T U B E .. Piston c o o h n g - Manifold T U B E .. Piston cooling - Manifold T U B E .. Piston cooling - Manifold T U B E .. Piston cooling - Manifold T U B E .. Oil lubricating T U B E .. Breather C A P .. M a i n b e a r i n g - See P a r t s List B I 8 S L E E V E .. Water m a n i f o l d - Camshaft drive end 3.38 I.D. x 3.63 O.D. x 1-5/16 wide P L A T E .. Name - I n j e c t o r t i m i n g 8 3 0 7 7 9 7 - RS-645E2.E6 8 2 9 3 3 9 3 - LS-645E1 ,E2 ~ , E 8 8 4 2 9 4 7 7 - RS.645ES,E7,E7B,E7C 8 4 0 7 7 3 7 - L8-645 E4,E4B,E5,E7,E7B,E7C 8 3 0 7 7 9 4 - R12-645 E 2 , E 6 8293392- LI2-645E1,E2,E6,E8 8376252 - R I 2 - 6 4 5 E 4 , E 5 , E 7 , E 7 B , E 7 C - F o r m e r l y 8367252 8376251 - LI2-645E4,E4B,E5,E7,E7B,E7C, E9,E9B - F o r m e r l y 8367251 8307791 - R I 6 - 6 4 5 E 2 , E 6 8293391 - L16-645E1,E2,E6,E8 - F o r m e r l y 8393391 8 2 9 7 9 3 1 - R16-645FA,E4B,ES,E7,E7B,E7C 8 2 9 0 8 1 9 - L16-645FA,E4B,ES,E7,E7B,E7C,E9,E9B,E 10B 8 3 7 7 1 4 8 - R20-645 FA,F.,4B,ES,E7,E7B,E7C 8 3 6 0 8 9 5 . L20-645FA,FAB,E5,E7~E7B,E7C,E9,E9B,E10B P L A T E .. Name - Model a n d serial no. - F o r m e r l y 8 3 6 3 4 6 5 P L A T E .. Name - Serial No., B.H.P., and R_P2vl. P L A T E .. Name - Reads "'Warning: Do not under Marine a n d any circumstances remove engine oil pan cover, Marine drill top deck covers or open top deck for at least rig engines (2) hours following an emergency engine only shutdown. " R I V E T .. Plate m o u n t i n g - 3 / 3 2 x 1[2

.. E n g i n e

-

1

ASSEMBLY

8-645 Engine 12-645 Engine 16-645 Engine 20-645 Engine

C

I

PAN

Description

28

1301

C R A N K C A S E & OIL

Quantity Re( ~uired

A i3

19 19 19 19 20 21 21A * 22

AND

1

1 1

OIL P A N ASSEMBLY .. E n g i n e - E x c e p t marine a n d m a r i n e drill rig N U T .. Spline - 1/2-20 P L U G .. Pipe - 1 M.P.T. - Square head P L U G .. Pipe - 1 M.P.T. - Dry s e a l - H e a d l e s s . Countersunk P L U G .. Pipe - 3/8 M.P.T. P L U G .. Pipe - 1-1/2 M.P.T. - Square head P L U G .. P i p e - 1/2 M.P.T. - Square s o c k e t - Increased capacity oil pan PIPE .. Suction - F o r m e r l y 8 1 7 9 2 0 0 PIPE .. Suction - F o r m e r l y 8 1 5 9 7 2 9 - S t a n d a r d capacity oil p a n T U B E .. Suction - Increased capacity oil pan PIPE .. Suction - F o r m e r l y 8173171 - S t a n d a r d capacity oil pan T U B E .. Suction - Incrased capacity oil pan PIPE .. Suction - S t a n d a r d capacity oil p a n Models S 2 0 E 4 , S 2 0 E 4 B , and S G 2 0 E 4 B T U B E .. Suction - Increased capacity oil p a n T U B E .. Drain - Air b o x - Replaces 8 3 5 6 1 3 5

10

REVISED

JULY,

1989

ELEC

TRO-MOTIVE

DIVISION

MOTORS

GENERAL

CORPORATION

P . L . N o . BO1 ENGINE ReL No.

Part Number

EQUIPPED

AND

CRANKCASE & OIL

Quantity Required

PAN

ASSEMBLY

Description 8-645 Engine 12-645 Engine 16-645 Engine 20-645 Engines

36 36 * 37

9315261 9544313 8411101

* 38 * 38

8480810 8480811

CRANKCASE ASSEMBLY .. Engine - Includes oil pan OIL PAN ASSEMBLY .. Engine - E x c e p t m a n n e and marine drill rig - C o n t i n u e d TUBE .. Drain - Air b o x - Replaces 8356134 TUBE .. Drain - Air b o x - F o r m e r l y 9315261 PIPE ASSEMBLY .. Filter siphon - E x c e p t 12 & 16-645E1 engines and engines w i t h increased capacity oil pans TUBE .. Oil gauge- Standard capacity oil pan TUBE .. Oil gauge - Increased capacity oil pan

39 40 41 42 43 44 44 44 44 * 44A * 44A

8081234 103870 8348620 106642 8488714 8488713 8488712 8488616 8481570 8480809

45 46 47 48 49

272511 272512 8032724 131019 8054189

50 51

103343 8032719

OIL PAN ASSEMBLY .. Engine - Marine and marine drill rig only N U T .. Spline - I / 2 - 2 0 PLUG .. Pipe - 1 M.P.T. - Square head PLUG .. Pipe - 1/2 M.P.T. - Square socket PLUG .. Pipe - 1-1/4 M.P.T. - Square head TUBE .. Oil suction TUBE .. Oil suction TUBE .. Oil s u c t i o n

TUBE

.. Oil s u c t i o n

TUBE

.. Oil g a u g e

TUBE

.. Oil g a u g e

BOLT .. Crankcase to oil pan - 1-14 x 2-3/4 hex. head BOLT .. Crankcase to oil pan - 1-14 x 9 hex. head NUT .. Lock - 1-1/4 bex. WASHER .. Plain - 1-1/16 I.D. x 2 0 . D . DOWEL .. Tapered - 1/2-20 x 2 8126991..010 O.S. 8 1 2 6 9 9 2 . . . 0 3 0 O.S. WASHER .. P l a i n - 1/2 NUT .. Lock - 112-20 h e x .

Marine oil pans manufactured prior to December, 1967 had a year type rail and require a flat gasket, Reference Number 52. Marine oil pans manufactured after December, 296 7 and all industrial oil pans have a grooved rail and require a round silicon rubber seal, Reference Number 53 and air box drain "'O'" rings, Reference Number 54. GASKET .. Crankcase to Marine Oil Pan - Previous Design Pan w i t h . F i a t Rail 52 52 52 52

8247633 8243305 8242613 8375248

2 i °

GASKET GASKET GASKET GASKET

°

o

.. Rubber .. Rubber .. Rubber .. R u b b e r

a s b e s t o s - Crankcase asbestos - Crankcase asbestos - Crankcase asbestos - Crankcase

to to to to

oil oil oil oil

pan pan pan pan

SEAL .. Crankcase to Oil Pan - Current Design with Grooved Rail 53 53 53 53 54

ii?

8187007 8187009 8187010 8360920 8198078

o

.

S E A L . . Silicon rubber - Crankcase to oil pan S E A L .. Silicon rubber - Crankcase to o i l p a n S E A L .. Silicon rubber - Crankcase to oil pan S E A L .. Silicon rubber - Crankcase t o oil pan " O " RING .. Air b o x drain Qt, antity 2 r e q u i r e d o n EI.E4.t-!4B. a n d EIOB cnginc.,~ Quantity 4 required on E2.E5.E6.ET.E7B.ETC.ES.Eg.E9B cnzincs

P A I N T .. E n g i n e

* 55 "" 56

.... 8228726

[

A.,, R e q u i r e d

I

A.,, R e q u i r e d

I ! N A M E I . . . t-nginc - S u e d e g r a y - 8078289 .. Qt. 1221147 .. ( i a l l o n 8133054 .. 5 gallons P R I M E R . . Buff o x i d e - 1 gallon

11

BO1

E t E C T e O - M O T I V E

D I V I S I O N

O E N EI[

A I.

M O T O |

S

C O e P O IE A T I O N

P.L. No. B01 ENGINE Ref. No.

Part Number

EQUIPPED A N D

Quantity Required

B

A .. D r a i n

-

-

C

D

8364299 8356239 181429

1 1 4

I 1 4

1

1

1 4

1 4

+ 60

6101229

4

4

4

4

+'61 +*62 +*63 +*64

PAN ASSEMBLY

8-645 Engine 12,645 Engine 16,645 E n ~ a e 20-645Engine

- Air Box

+ 57 + 58 + 59

FLANGE..

AND OIL

Description

-

FLANGE

CRANKCASE

F L A N G E .. Drain - Air box GASKET .. Flange mounting BOLT .. Flange m o u n t i n g - i/2-20 x 1-1/4 hex. head r,'ASHER .. Plain - 1/2

Not applicable to marine and marine drill rig

Blind - Piston Cooling Tube

8159199 8159200 8028314 8116738

4

4 4 4 As Required

F L A N G E .. Blind - Piston cooling tube - Camshaft drive end G A S K E T .. Flange mounting B O L T .. F h n g e mounting - 3]8-24 x 7/8 hex. head - Drilled WIRE .. L o c k . 3 / 6 4 alia. - Available 500 ft. length

ENGINE MOUNTING HARDWARE 8

t'65

....

* 66 t'67

8137697

* 68

218445

8 4

.... 4

B O L T .. Engine moun~'ag 271549 - 1-8 x 2-1/2 hex. head 2 7 1 7 0 2 - 1-8 x 3 hex. head 8 W A S H E R .. Lock - 1 4 DOWEL .. Pin - Engine mounting 8022474 - 1 in. x 3-1/4 in. long - 1-8 threaded end 8341940 - 1 in. x 3-3•4 in. long - 1-8 threaded end 4 I NUT .. 1-8 hex.

/ Applicable part dependent upon specific installation requirement. GAUGE

i

71

.. O i l L e v e l

....

188002

l

As Required

G A U G E .. Oil level - Dipstick- See chart below S E A L .. Felt - Oil level gauge PLUG .. Button - Oil dipstick hole

Oil Level Gauge Part N u m b e r

B01

Engine Model Application

8195723

8-645EI ,FA,E4B,I 2,16-645E I

8325439

12,16-645EAJ~4B (Standard Capacity Pan) except MP36

8378325

20-645E4,E4B (Standard Capacity Pan) except MP45 & 999-20

8367720

12,20-645E4,E4B (Increased Capacity Pan) includes MP45 & 999-20

8333323

16.645EA,E4B (Increased Capacity Pan) and 20-645E10B

8290105

16-645E4 fMP36)

9508969

16.645EIOB

8335941

8.645E2,ES,E6,E7,E7B,E7C,E8

8335969

12-645E2,ES,E6,E7,E7B,E7C,ES,Eg,E9B,16-645E2,ES,E6, E7,E7B,E7C,ES,E9,E9B

8374643

20-645 ES,E7,E7B,E7C,E9,E9B

12

ELEcTE

O-M

OTI

VE

DIVISION

GE

NE

I A L

MOTORS

CO

e P O I ATION

P.L. No. BO1 ENGINE EQUIPPED AND CRANKCASE & 0IL PAN ASSEMBLY Industrial

VIEW A - A -5

23 27

-13

-17 18 -19

"~'

/~

~~~~

',,~,/~T~

ReL No. !

VIEW B-B

PLATE BO1-S 13

BO1

ELECTRO-MOTIVE

DIVISION

G E N E It A t

MOTORS

C O t

PO

RATION

P.L. No. B 0 I ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Marine and Marine Drill Rig

VIEW

.-----'---8

A-A

r'5

27

-9 CURRENT DESIGN OIL PAN WITH GROOVED RAIL

'13 A

~78

19 42 .21A

PREVIOUS DESIGN OIL PAN WITH FLAT RAIL

~

O O O

L F49 ~45

0

O

O

50 51

O

0

O

I__

0

~./'-- 39

43

43

Ref. No. 40

Ref. No. 1 PLATE B01-6

BO1

oC)o O

4.4

40

14

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

COlt

POIATION

P.L. N o . B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY Lube Oil Level Switch 8-645 E2 J~5 ,E6 j~7,E7B,E7C,E8,12-645E 1 ,E2,E4,E4B,E5 ,E6,E7,E7B,E7C,ES,E9,E9B, 16 -645 E2 ,E4B,E5 ~E6,E7 ,E7 B ,E8 ,E9 ,E9B, and 20-645 E4 ,E4B,E5 ,E7,E7 B ,E7C ,E9 ,E9 B Engines

Items Listed Below Apply Only to Oil Pan Assemblies with Provisions for Lube Oil Level Switches

A~

3

\ VIEW A-A

PLATE A01-7 Ref. No. 1

Qty. Req.

Part Number 8445672 1 i

1

8469107

I-

1

i

1

2 2 2 *2A 3 3 3 4 4 4 5 5 6 7 *~8

~8 * 9 * 10 * 11 REVISED

8464151

8452592 9552513 9552609 8445673

'1

I

1 1 '

l

°

1 1

9331638 9552597 9552598

'

1

1 1

2 5 8260167

8446535 8271857 8271869 122159

Description SWITCH ASM... Lube oil level - Normally dosed - Dry - 27-3/8 in. long - 8-645E2, ES,E6,12-645E 1 ~,E4B,ES,E6,E7,16-645E2,E4B,ES,E6,E7,20-645E4,E4B,E5, I E7 engines - , SWITCH ASM... Lube oil level - 1 normally dosed, 1 norm~lly open - Wet 23-3[4 in. long - 8-645E2 engine SWITCH ASM... Lube oil level - Normally open - D r y - 27-3/8 in. long 8-645 E2 ~E5,E6,E7B,E7C,E8,12-645E 1,E2,E4,ES,E6,E7,E7B,E7C,E8,E9,E9 B, I 16-645E2,E5,E6,E7,E7B,E8,E9,E9B, and 20-645E5,E7,E7B,E7C,E9,E9B engines i

i

J U L Y , 1989

-1 1

2

SWITCH ASM... Lube oil level SWITCH ASM... Lube oil level 1 SWITCH ASM... Lube oil level C A S I N G .. Level switch STEM ASM... Switch - Includes cap .I STEM ASM... Switch- Includes cap STEM ASM... Switch - Includes cap 11 m FLOAT ASM... Switch FLOAT ASM... Switch "1 FLOAT ASM... Switch SPACER .. Switch float SPACER .. Switch float COLLAR .. Spacer SCREW .. Set - Spacer ELBOW.. Switch pulling ELBOW .. 1/2 capped 1 t COVER ASSEMBLY .. Switch GASKET .. Cover mounting SCREW .. No. 8-32 x 1/4 round head - Slotted 15

B01

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

Parts List No. B03 ENGINE

RAMPS

Hinged Engine Ramps 8,12,16-645E1 and 8,12,16,20-645E4 Engines PLATES B03-1 and B03-2 Ref. No.

Part Number

Quantity Reauired

Description

A

-

C

K 1

8399908

2 3 4 5 6 7 8 9

8084603 424267 8084794 8399910 8084603 424267 8084794 8398245

10 11 12 13 14 14

8398594 8398360 424267 8084794 8398434 9094897

* 15 * 16 * 17 18

8398360 424267 8084794 8399795

19 * 20 * 21 * 22 23

8418813 8398360 424267 8084794 8399794

* 24 * 25 * 26 27 * 28 * 29 * 30

8398360 424267 8084794 8464086 8398360 424267 8084794

31 * 32 * 33 * 34

8398740 8398360 424267 8084794

* * * * *

* * * /

/

8-645El,E4 engines - Models SSE1,G,SSE4, SR11E 1A,E 1W,SK11EPA,LD8E I G 12E645E1 ,E4 engines- Models S12E1,G, GW,S12E4,BG,G,GW,SR12E1W,G,3-12E-W7M, LDI 2E 1G,EIP,LD12E4BG 12-645E1 engines - Models S12E1G,GW 12-645E4 R.H. & L.H. rotating engines with redundant starters- Model $12E4 16-645El,E4 engines - Models S16E1 ,G,GW, S 16 E4,G ,GW,SR 16E 1GW,2-16E-7M,S 16 E4 ,G,GW, and modified $36G 16-645 E 1,E4 engines- Models S 16E 1GW,S 16E4BG 16-645E4 R.H. rotating engine - Model S16E4 20-645E4 engine- Models S20E4,BG,G, 20-645 EA engine - Model SG20E4B 20-645E4 R.H. rotating engine - Model $20E4 with redundant starters RAMP ASM... Engine- Right bank - Formerly 8214592 and 8214593 LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg RAMP ASM... Engine - Left bank - Formerly 8214594 LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg RAMP ASM... Engine - Right bank - Formerly 8215023 and 8207916 RAMP ASM... Engine - Right bank LEG .. Ramp PIN .. 1/2 x 2-3[4 in. long HINGE .. Ramp leg RAMP ASM... Engine - Left bank - Formerly 8188633 RAMP ASM... Engine - Left bank LEG .. Ramp PIN .. i/2 x 2-3/4 in. long HINGE .. Ramp leg RAMP ASM... Engine- Right bank rear - Formerly 8215233 and 8215234 RAMP ASM... Engine- Right bank rear LEG .. Ramp PIN .. Ramp - 1/2 x 2-3/4 in. long HINGE .. Ramp leg RAMP ASM... Engine- Right and left bank front and for column E only left bank rear LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp RAMP ASM... Engine- Left bank rear LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg

9~ 9~

RAMP ASM... Engine - Right bank rear LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg

Use 8496351 ramp on those units with lube oil level switches. The serviceable components o/'8398434 and 8496351 are identicaZ

REVISED JULY, 1989

1

B03

ELECTRO-MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

P.L. No. B03 ENGINE RAMPS Ref. No.

Part Number

35

8365919

36 37 38 39 40 * 41 * 42 43 44 * 45 46 47 48 49 50 51 52

8398360 424267 8084794 9519170 8409970 8398360 424267 8084794 8192353 8192618 8192351 181427 103343 8177613 8085073 8032918 108630

Quantity Required

c

b

.

.

Description

.

- i 8-645El,E4 engines - Models S8EI,G,S8E4, SRI 1E IA,EIW,SK11EPA,LD8E1G 12-645E1 ,E4 engines - Models S12E1 ,G, GW,S 12 E4 ,BG ,G,GW ,SR 12E 1W,G,3-12E-W7M, LD12E1G,E1P,LD12E4BG 12-645 El engines - Models S12E 1G,GW 12-645F,4 R.H. & L.H. rotating engines with redundant starters - Model S12E4 16-645 E1 ,E4 engines - Models S 16El ,G,GW, S 16 E4, G,GW,SR 16 E 1GW,2 - 16 E-7M ,S 16 E4,G ,GW, and modified $36G 16-645 E 1 ,E4 engines - Models S16E I GW~q16E4BG 16-645E4 R.H. rotating engine -Model S16E4 - I 20-645E4 engine - Models S20E4,BG,G, K 20-645E4 engine- Model SG20E,4B 20-645E4 R.H. rotating engine- Model $20E4with redundant starters 2 i RAMP ASM... Engine- R i ~ t and left bank front and for column H only left bank rear LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg RAMP ASM... Engine - Left bank rear RAMP ASM... Engine - Left bank rear LEG .. Ramp 3 3 PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg 3 8 BRACKET .. Ramp mtg. - Lower - 5 -i/16 in. long BRACKET .. Ramp mtg. - Lower - 9-1/16 in. long BRACKET.. Ramp lock - Upper 24 BOLT .. Bracket to oil pan - 1/2-20 x 1 in. long WASHER .. Plain - 1/2 ROD .. Eye - Handwheel - 1/2-13 x 3-1/8 in. long 4 HANDWHEEL .. Ramp lock 12 PIN..Hmge 12 PIN .. Cotter- 1/8 x 7/8 in. long

°

o

4 2 12

5;;

;

8

4 4 4 4 24 24 [24 24 24 24! 36 4

6

12 12

1 12

12 14: 12 12

12i LEFT

gg ~Jd

8-645E1 & 8-645E4

ENGINES

Z

[.. Z O tl

0 ;liT

BANK

LEFT

BANK

Z

m

0

0

hl.

ee O f~

tla

12-645EI & 12-645E4

ENGINES

r,9

RIGHT

BANK

PLATE B03-1 P7532,P7538,P7545,P7547,P7548,P7778 P8865,P8918,P8999,P9122,P9202 B03

2

R E V I S E D J U L Y , 1989

EL ECTRO-MOTIVE

CORPORATION

MOTORS

GENERAL

DIVISION

P.L. No. B03 ENGINE RAMPS

23 27

LEFT

BANK

j - - 23

16-645EI &

16-645E4

ENGINES

c~

A""J

19 RIGHT

[.,, t~

35 39 .40

~-- 23

BANK

LEFT

BANK /-..

__

p'

35

o c~a 0 0

Ct2

20-645E4

ENGINE

31

"~

RIGHT

"-- 35

BANK

VIEW A-A

VIEW B-B

Engine Ramp Application PLATE B03-2

3

B03

ELECTRO.MOTIVE

DIVISION

GENERAL

MOTORS

CORPORATION

P.L No. B03 ENGINE RAMPS Stationary Engine Ramps 12 and 20-645E4 Engines LEFT 7-~

4-.~

1

i

F,-3

I

:

i

9

BANK

, ;:

I

"" 10 7-i~

.

.

.

:

9 12-645E4

8/

.

9

ENGINE

15

~:--- ~ 1 1 , ~

< ;

10

L17--'p~u

J

I

6Jv

4..J ~

r..,

RIGHT

u,d

LEFT

> c~ F,-,, ,kr,.,

7-.,% !

I ]

[

-'-"

--

~12

t

2.Y

.

1 13 tl 4

.

z

BANK 5-,~

3" A

LgJ

>. ae

/,-1

O

li

::




zu~

1

e~

LEFT

>. a~ o

BANK

t" L~

,