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1-1

570LXT and 580L Series 2 Parts Catalog Bur 7-3341 NOTE: This catalog replaces Bur 7-3340.

mm

BS97N024

This unit first became available January, 1998.

Copyright© 1998 C a s e Corporation. All rights reserved. C A S E and C A S E IH are registered trademarks of C a s e Corporation

Bur 7-3341

Issued April, 1998

1 -2

570LXT and 580L Series 2

LOCATION OF SERIAL AND PRODUCT IDENTIFICATION NUMBERS Please use the horizontal lines provided to record these important serial numbers, product identification number, and part number.

PRODUCT IDENTIFICATION NUMBER (Above loader lift arm pivot point) ROPS CANOPY SERIAL NUMBER (Right-hand side of canopy)

CAB SERIAL NUMBER (Left-hand side of front console)

ENGINE SERIAL NUMBER

LOADER BUCKET PART NUMBER

BS97N025

REAR AXLE SERIAL NUMBER

TRANSMISSION SERIAL NUMBER

FRONT DRIVE AXLE SERIAL NUMBER

570LXT and 580L Series 2

1.3

PICTORIAL SECTION INDEX

^

^

^

GENERAL

1

ENGINE

2

F U E L SYSTEM

3

ELECTRICAL

4

TRACKS/ STEERING

5

POWER TRAIN

6

^

4^

BRAKES

7

HYDRAULIC

8

CHASSIS

9

NUMERICAL INDEX Bur 7-3341

10

Issued April, 1998

1-4

570LXT and 580L Series 2

GENERAL INFORMATION Indexes

Right-Hand and Left-Hand Identification

Section 1 of this catalog contains a SN and P.I.N, location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hoses and tubes (and other systenn components in some catalogs). An alphabetical index also appears at the beginning of each section. Section 10 is the Numerical Index which lists all part numbers in alpha/numeric order with their page location and reference number.

The reference to right-hand and left-hand in this catalog is identified by the operator standing at the rear of the basic unit (without rear attachment), looking toward the front of the machine (in normal forward travel). For pages covering any machine attachments, right-hand and left-hand are defined by the operator sitting in the position for proper operation of the attachment.

Catalog Revisions and Supplements

Illustrations The arrangement of this parts catalog is for easy identification of parts. All parts are illustrated in "exploded views" in proper relation to each other. Reference numbers used in the illustrations refer to those on the text pages. The text pages list reference number, part number, part description and the quantity required.

Changes to the product may make it necessary to revise or add pages to this catalog. A cover sheet will list all pages released in a revision or supplement. Each new or revised page will have a new issue date. All revised and new pages must be put into the parts catalog as soon as they are received.

Parts Orders

Abbreviations P.I.N. "Product Identification Number" SN "Serial Number" NSS "Not Serviced Separately" in the part number column indicates this part is not available for service. REF "Reference" in the part number column indicates this part has special service information. The page where this information can be found is given in the part description column. UAR "Use As Required" in the quantity required column indicates the number of parts used is determined by service needs.

Orders must specify product model, all necessary serial numbers, correct part number, complete description, quantity required, method of shipment, and shipping address.

Text Format Explanation An assembly may contain service items. The component parts of an assembly or subassembly are indented. The quantity required column lists the number of assemblies required for a completed machine, and the number of components required in a complete assembly or subassembly. The example below illustrates the use of indents and other text page elements explained on this page.

HYDRAULIC FILTER REF. 1 2 3 4 5 6 7 8 9 10

PART NO. D4356734 D61903 NSS D58199 D43800 NSS A27994 D61948 REF 843065C1 113-323 814-8030

DESCRIPTION FILTER ASSEMBLY - hydraulic oil. P.I.N. 7534840 and after HEAD ASSEMBLY - filter HEAD - filter, order D61903 head assembly VALVE - bypass KIT - filter element, replaces D35700 element kit ELEMENT - filter, order D43800 element kit 0-RING - filter HOUSING -filter CANOPY - ROPS, order from Machinery Price List HOSE - 3353 mm (132 inch) long, reservoir to pump BOLT - hex, 7/16 NC x 1-3/4 inch BOLT - hex, 8 -1.25 X 30 mm

REQ'D.

2 4

570LXT and 580L Series 2

1-5

ALPHABETICAL INDEX Accunnulator, Ride Control 8-135 Air Cleaner 2-13 Air Cleaner l\/lounting 2-9, 2-11 Air Conditioner Blower 9-161 Compressor and Mounting 9-169 Condenser 9-167 Controls 9-149 Drain Lines 9-161 Evaporator Core 9-165 Filter-air 9-159 Receiver-Drier 9-167 Ventilation Ducts 9-161 Alarm - backup 4-45 Alarm - warning, engine, oil and water 4-19 Alarm - warning, parking brake 4-19 Alternator and Mounting 4-7,4-9 Antenna - radio and fleet management 4-49,4-53 Antirollback - loader 9-11 Auxiliary Hydraulics Backhoe 4-51,8-47 - 8-51,9-43 Hand Held 4-21,8-37 - 8-45 Axle - Front - four wheel drive Differential 6-15 Drive Shaft 6-19 Housing 6-5 Mounting 6-3 Planetary 6-13 Ring and Pinion 6-17 Shafts 6-11 Steering Cylinder 6-9 Swivel Housing 6-7 Axle - Front - two wheel drive 5-15 Axle - Rear Drive Differential 6-65 Differential Brake 7-3 Differential Lock 6-61,6-69 Drive Shaft 6-73 Housing 6-63 Mounting 6-59 Parking Brake 7-5 Planetary 6-71 Ring and Pinion Gear Set 6-67 B Backhoe Boom Boom Latch Boom Lock Buckets Controls (See Controls) Control Tower and Covers

Bur 7-3341

B Backhoe-Cont. Coupler - bucket 9-55 - 9-59 Dipper 9-55,9-57 Extendable Dipper 9-59,9-61 Frost Point Assembly 9-77 Hydraulics (See Hydraulic Systems) Stabilizers 9-45 Swing Tower 9-47 Valves (See Valves) Backhoe Auxiliary Hydraulics 8-47 - 8-51 Baffle Plates - front covers 9-101,9-103 Battery 4-13,4-1,4-53 Battery Box 9-93,9-95 Beacon - rotating 4-47 Bearings - front wheel 5-17 Belts - fan, alternator, and compressor 2-3,2-5,4-9,9-169 Block - cylinder 2-45 - 2-51 Boom - backhoe 9-49,9-51 Boom Latch 9-53 Boom Lock 8-53,8-55 Boots Accelerator Pedal 3-9 Backhoe Levers 9-25 Boom Latch Lever 9-53 Brake Master Cylinder 7-11 Lamp Socket, instrument cluster 4-27 Loader Lever 9-3,9-5,9-7 Transmission Gear Shift Lever 6-25 Transmission Shifter Mechanism 6-37 Transmission Shuttle Shift Lever - FNR... 4-17 Box-tool 9-95 Brake - differential, rear axle 7-3 Brake - parking, lever 7-13 Brake - parking, rear axle 7-5 Brake Alarm - parking 4-19 Brake Master Cylinder Assembly 7-11 Hydraulic Circuit 7-9 Mounting 7-7 Brake Pedals 7-7 Buckets - backhoe 9-63 - 9-75 Buckets - loader 9-15-9-19 0

9-49,9-51 9-53 8-53,8-55 9-63 - 9-75 9-25,9-27

Cab Air Conditioner Air Filter Blower Housing Covers - interior Doors and Windows

9-159 - 9-169 9-159 9-161 9-137 9-135 - 9-147

Issued April, 1998

1-6

570LXT and 580L Series 2

ALPHABETICAL INDEX 0 Cab-Cont. Drain Lines - air conditioning 9-161 Electrical and Lighting 4-33,9-149 Frame 9-137 Glass 9-135 Headliner, Louvers, and Dome Lamp 9-157 Heater 9-161,9-163 Insulation 9-137 Panel - cab control 9-149 Ventilation Ducts 9-161 Windshield Washers 9-151 Windshield Wipers 9-153,9-155 Canopy - ROPS 9-171,9-173 Chaff Screen 9-107 Chassis - tractor 9-91 Cluster - instrument 4-27 Clutch Cutout 4-11,4-21 Coat Hook 9-137,9-171 Cold Start 2-19,4-15 Column - steering 5-9 Controls Antirollback - loader 9-11 Backhoe Excavator Control Pattern 9-39 Foot Swing 9-29 - 9-33 Hand Swing 9-35,9-37,9-41 Backhoe Auxiliary 9-43 Boom Latch 9-53 Boom Lock 8-53,8-55 Brake 7-7,7-13 Clutch Cutout 4-11,4-21 Differential Lock - rear axle 6-61,6-69 Extendable Dipper 9-33,9-41 Hand Held Auxiliary 8-45 Loader Bucket 9-3 Clam 9-5,9-7 Lift 9-3 Self-Leveling 9-9 Parking Brake 7-13 Return-to-Dig - loader 9-11 Ride Control 8-57,8-59 Self-Leveling - loader 9-9 Steering 5-3 Three-Point Hitch 9-79 Throttle 3-7,3-9 Transmission Gear Shift 6-25 Transmission Shifter Mechanism 6-37,6-39 Transmission Shuttle Shift (F/N/R) 4-17 Control Tower and Covers- backhoe....9-25,9-27 Cooler - fuel 3-5 Cooler - hydraulic oil 6-21,6-23,8-9

Bur 7-3341

C Cooling Systems Engine 2-3,2-5 Engine Oil 2-33 Hydraulic Oil 8-9 Transmission 6-21,6-23 Countenweight - front and rear 9-87,9-89 Coupler - backhoe bucket 9-55 - 9-59 Coupler - quick, loader hydraulic tool. 9-23,9-23B Couplings - auxiliary, hand held 8-41,8-43 Couplings - hydraulic line disconnect 8-3 Couplings - hydraulic pump to engine 8-3 Covers Anti-Vandalism instrument Panel - front 4-23 Instrument Panel - side 4-25 Auxiliary Hydraulic Control 9-25 Backhoe Control Tower 9-25 Baffle Plates - front 9-101,9-103 Battery Box 9-93,9-95 Cab Interior 9-137 Chassis Upright 9-107 Cylinder Head 2-37 Fender - plastic/velcro 9-113 Front Gear 2-25 Instrument Panel 4-23,4-25 Loader Control 4-25 Loader Tubes Above Tanks 3-3,9-93 Pump Guard - front 9-99 Rear Closure Panel - canopy 9-111-9-115 ROPS Canopy Post 9-171,9-173 Steering Column 4-23 Cylinder - brake master 7-11 Cylinder Block 2-45-2-51 Cylinder Head 2-37 Cylinders - hydraulic Boom - backhoe 8-149 Bucket - backhoe 8-153 Bucket - loader 8-141 Clam - loader 8-143 Dipper - backhoe 8-151 Dipper Extension - backhoe 8-155 Lift-loader 8-139 Lift - three-point hitch 8-157,8-157B Pitch - three-point hitch 8-161 Stabilizer - backhoe 8-145 Steering-2WD 5-13 Steering - 4WD 6-9 Swing - backhoe 8-147 Tilt - three-point hitch 8-159 D Decals

9-179-9-183

Issued April, 1998

570LXT and 580L Series 2

1-7

ALPHABETICAL INDEX D Differential and Differential Lock rear axle 6-61,6-65,6-69 Differential - front axle 6-15 Dipper 9-55,9-57 Dipper - extendable 9-59,9-61 Dipsticks Oil Level - engine 2-47,2-51 Transmission 6-25 Dome Lamp 9-157 Drawbar - three-point hitch 9-85 Drive Shaft 6-19,6-73 Drive Shaft Guards 6-3 E Electrical Circuits and Components Alarm - warning, engine 4-19 Alternator 4-7 Backhoe Auxiliary Hydraulics 4-51 Backup Alarm 4-45 Battery 4-13,4-15 Blower-cab 9-161 Boom Lock 8-53,8-55 Cold Start System 2-19,4-15 Compressor - air conditioner 9-169 Control Panel - cab 9-149 Coupler - quick, loader hydraulic tool 8-61 Fleet Management System 4-53 Hand Held Auxiliary Hydraulics 4-21 Harness - engine 4-11 Harness - front console 4-17 Harness - lamp, cab 4-33 Harness - lamp, canopy 4-29,4-31 Harness - side console 4-19,4-21 Horn 4-45 Instrument Cluster 4-27 Lamp-cab 4-37,4-43 Lamp - ROPS canopy 4-35 - 4-41 Outlet - power plug 4-21 Radio Ready Package 4-49 Return-to-Dig 9-11 Ride Control 8-57,8-59 Rotating Beacon 4-47 Starter 4-3,4-5 Washer - Windshield 9-151 Wipers 9-153,9-155 Engine and Fuel Injection Components Camshaft 2-43 Crankshaft 2-53 Cylinder Block/Block Heater 2-45 - 2-51 Cylinder Head and Cover/Thermostat 2-37 Flywheel and Housing 2-55 Fuel Filter 3-13

Bur 7-3341

E Engine and Fuel Injection Components-Cont. Fuel Injection Nozzle 3-19,3-21 Fuel Injection Pump and Drive 3-15,3-17 Fuel Injection System 3-11 Gasket Kits 2-61,2-63 Gear Cover 2-25 Heater - engine oil 2-35 Manifolds 2-27 Oil Filter and Cooler 2-33 Oil Pump and Pan 2-35 Pistons/Connecting Rods 2-57,2-59 Turbocharger Assembly 2-31 Turbocharger System 2-29 Valve Mechanism 2-39,2-41 Water Pump Systems 2-23 Engine Mounting 2-21 Equipment Pump Assembly 8-69 Mounting 8-3 Exhaust/Intake Manifolds 2-27 Exhaust System and Muffler 2-15,2-17 F Fans Alternator Engine Cooling Fenders - cab and canopy Fillers Air-engine Cab Air Engine Oil Fuel Fuel - In-line Hydraulic Oil Precleaner Transmission Oil Fleet Management System Floor Plates and Mats Frame Backhoe (See Backhoe) Cab Canopy Coupler - quick, loader tool Doors - cab Hitch - three-point Loader Tractor (chassis) Frost Point Assembly Fuel Cooler Fuel Filter Fuel Injection Nozzle Fuel Injection Pump

4-7 2-3,2-5 9-111 - 9-115 2-11,2-13 9-159 2-33 3-13 3-3 8-137 2-11,2-13 6-29 4-53 9-109

9-137 9-171,9-173 9-23 9-135 - 9-147 9-81,9-83 9-11 9-91 9-77 3-5 3-13 3-19 3-15

Issued April, 1998

1-8

570LXT and 580L Series 2

ALPHABETICAL INDEX F Fuel Injection System 3-11 Fuel Level Sensor 3-3 Fuel Reservoir Lines 3-3 Fuses Auxiliary Hydraulics - backhoe 4-51 Auxiliary Hydraulics - hand held 4-21,8-39 Boom Lock 8-53 Coupler - quick, loader hydraulic tool 8-63 Instruments and Equipment 4-19 Ride Control 8-59 Seat - deluxe air suspension 9-127D G Gaskets - engine 2-61,2-63 Gauges Cylinder Head Bolt Length - engine gaskets 2-61 Instrument Panel Cluster 4-27 Oil Level - sight 9-95 Grille - chaff screen 9-107 Grille Unit 9-107 Guards Baffle Plates 9-101,9-103 Drive Shaft 6-3 Loader Crossover Tube on Lift Frame 8-15 Loader Self-Leveling Cable 9-9 Loader Tubes Above Tanks 3-3,9-93 Mud 9-117 Pump 9-99 Valve - loader control 9-21 H Hand Held Auxiliary Hydraulics. 4-21,8-37 - 8-45 Harness - electrical Adapter - cab and engine 4-19 Backhoe Auxiliary Hydraulics 4-51 Backup Alarm 4-45 Blower Jumper 9-161 Boom Lock 8-53,8-55 Cab 4-33 Canopy 4-29,4-31 Chassis Options 4-19,4-51,8-59,8-63 Coupler - quick, loader hydraulic tool 8-63 Engine 4-11 Front Console 4-17 Hand Held Auxiliary Hydraulics 4-21 Horn 4-45 Optional Equipment - chassis and side console 4-19 Radio 4-49 Ride Control 8-59 Seat - operators 9-121,9-123

Bur 7-3341

H Harness-Cont. Side Console 4-19,4-21 Side Console Options 4-19,4-51,8-59,8-63 Transmission Lever - clutch cutout 4-11 Headliner - cab 9-157 Heater-cab 9-161,9-163 Heater - engine block 2-47,2-51 Heater - engine oil 2-35 Hitch - three-point Controls 9-79 Countenweight 9-89 Cylinders 8-157-8-161 Drawbar 9-85 Frame 9-81,9-83 Hydraulic Circuit 8-67 Lock Valve Service Kit 8-67B Valve 8-121 -8-133 Hood and Latch Release 9-107 Hook-coat 9-137,9-171 Horn - electric 4-45 Hub-front wheel 5-17 Hydraulic Systems Auxiliary Backhoe 8-47 - 8-51 Hand Held 8-37-8-45 Backhoe Boom 8-25 Backhoe Boom Lock 8-53,8-55 Backhoe Bucket 8-29,8-31 Backhoe Dipper 8-27 Backhoe Dipper Extension 8-33 Backhoe Stabilizer 8-21 Backhoe Swing 8-23 Brake Master Cylinder 7-9 Coupler - quick, loader hydraulic tool 8-61 Differential Lock - rear axle 6-61 Equipment Primary Oil Cooler Lines and Filter 8-9 Pump and Loader Valve to Backhoe Valve 8-7 Reservoir to Loader Valve and Loader Valve to Filter 8-3,8-5 Return Lines 8-9 Loader Bucket 8-13,8-15 Loader Clam 8-17,8-19 Loader Lift 8-11 Loader Valve to Backhoe Valve without auxiliary hydraulics and with standard or extendable dipper 8-35 Ride Control 8-57,8-59 Steering 5-5,5-7 Three-Point Hitch 8-67,8-676

Issued April, 1998

570LXT and 580L Series 2

1-9

ALPHABETICAL INDEX I Injection Nozzle - fuel Injection Pump - fuel Injection System - fuel Injector Nozzle - ether Instrument Cluster Instrument Panels and Covers Intake/Exhaust Manifolds

L 3-19,3-21 3-15,3-17 3-11 2-19 4-27 4-23,4-25 2-27

K

Kits Axle, Kingpin - two-wheel drive front 5-15 Backhoe Control - excavator control pattern 9-39 Boom Lock 8-53,8-55 Boom Lock Solenoid Valve 8-119 Brake Discs 7-3 Brake Master Cylinder 7-11 Brake Self-Adjuster - Rear Drive Axle 7-3 Cylinders (See Cylinder - Hydraulic) Equipment Pump 8-69 Filter, Oil - hydraulic 8-137 Harness - non-air conditioned to air conditioned 4-19 Mirror - rear view 9-175 Radio Ready Package 4-25,4-49,9-157 Seat (See Seat - Operators) Steering Control Valve - low torque 5-11 Steering Cylinder - front drive axle 6-9 Steering Cylinder - two wheel drive axle...5-13 Three-Point Hitch Lock Valve 8-67B Transmission Oil Pump Piston Valve 6-35 Synchronizer 6-37,6-39,6-43 - 6-47 Universal Joint - drive shaft 6-19,6-73 Valve (See Valves) Wheel Bearing, front axle 5-17

Lamp - dome, cab 9-157 Lamps - tractor 4-35 - 4-43 Latch Release - hood 9-107 Levers - control (See Controls) Loader Antirollback 9-11 Bucket and Cylinder Links 9-13 Buckets 9-15-9-19 Controls (see Controls) Hydraulics (See Hydraulic Systems) Lift Frame 9-11 Return-to-Dig 9-11 Self-Leveling 9-9 Support Strut 9-11

Bur 7-3341

Loader-Cont. Tool Quick Coupler Valve Guard Valves (See Valves) Louvers - cab

9-23,9-23B 9-21 9-157

M 2-27 Manifold - intake/exhaust Master Cylinder and Mounting 7-7,7-11 Mats and Floor Plates 9-109 Mirror - rear view 9-135,9-171 ,9-173,9-175 Mobile Data Collection Device 4-53 Motor - wiper 9-153,9-155 9-117 Mud Guard Muffler - engine exhaust ....2-15,2-17 N Nozzle - ether injection, cold start Nozzle - fuel injection Nozzle - windshield washers

Oil Cooler - engine Oil Cooler - hydraulic Oil Filter - engine Oil Filter - hydraulic Oil Filter - transmission Oil Pump - transmission Oil Pump and Pan - engine Outlet - power plug

2-19 3-19,3-21 9-151

2-33 6-21,6-23,8-9 2-33 8-137 6-29 6-35 2-35 4-21

Pads - stabilizers Pan - oil Panel - cab control Panel - closure, rear Panel - engine side Panel - instrument, front and side Parking Brake Pedals Accelerator Brake Extendahoe Control Swing Plate - pump guard Plates - baffle, front covers Plates - floor and mats Plug - power outlet Precleaner Pulley Alternator Compressor Drive

9-45 2-35 9-149 9-111,9-115 9-105 4-23,4-25 7-5,7-13 3-9 7-7 9-41 9-31 9-99 9-101,9-103 9-109 4-21 2-13 4-7 9-169

Issued April, 1998

1-10

570LXT and 580L Series 2

ALPHABETICAL INDEX Pulley-Cont. Crankshaft Fan and Water Pump Pump Engine Oil Fuel Injection Fuel Transfer Hydraulic Equipment Transmission Oil Water Windshield Washer Pump Guard

Radiator - engine Radiator Shroud Radio Ready Package Reflector - red Relays Reservoir Brake Master Cylinder Coolant Recovery Bottle Fuel Hydraulic Oil Radiator Windshield Washer Reservoir Lines - fuel Return-to-Dig Ride Control Roll Over Protective Structure Rotating Beacon

2-53 2-23 2-35 3-11,3-15 3-13 8-69 6-35 2-23 9-151 9-99

2-3 - 2-7 9-97 4-25,4-49,9-157 9-179 4-19 7-9 2-3,2-5 3-3,3-5 9-93 2-7 9-151 3-3,3-5 9-11 8-57,8-59 9-137,9-171,9-173 4-47

Screen - chaff 9-107 Seat - operators, 570LXT 9-129 - 9-133F Seat - operators, 580L 9-119 - 9-127F Self-Leveling Control 9-9 Sender Air Filter Restriction 2-7 Transmission Temperature 4-11 Water Coolant Temperature - engine 4-11 Sensor - fuel level 3-3 Shift Lever - FNR - transmission 4-17 Shifter Mechanism - transmission 6-37,6-39 Shroud - radiator wrapper 9-97 Side Panels - engine 9-105 Slow Moving Vehicle Emblem 9-177 Solenoids Boom Lock 8-119 Coupler - quick, loader hydraulic tool 8-61 Four Wheel Drive - transmission 6-55

Bur 7-3341

S Solenoids-Cont. Fuel Injection Pump 3-15 Ride Control 8-57 Speakers 4-49 Spindles - front axle 5-15 Stabilizers 9-45 Starter - engine and mounting 4-3,4-5,4-9 Steering Column 5-9 Control Valve 5-11 Cylinder 5-13 Hydraulic Circuit 5-5,5-7 Wheel 5-3 Steps 3-3,9-93,9-95 Sunvisor 9-137,9-171 Swing Tower - backhoe 9-47 Switches Air Cleaner Restriction 2-11,2-13,4-11 Air Conditioning Control 9-149,9-165 Backhoe Auxiliary Hydraulics 4-51 Blower 9-149 Boom Lock 8-53 Brake Lamps 4-17,7-5,7-7 Clutch Cutout - gear shift lever handle 4-11 Cold Start 2-19 Coupler - quick, loader hydraulic tool 8-63 Declutch and Differential Lock 4-21 Dome Lamp 4-17 Four-Wheel Drive 4-21 Hand Held Auxiliary Hydraulics 4-21,8-39 High Pressure Cutout - air conditioner....9-167 Horn 4-17 Key and Starter 4-21 Lamps - driving, work and flood 4-21 Lamps - hazard, flasher 4-17,4-19 Low Pressure - air conditioner 9-165 Oil Pressure 4-11 Parking Brake 7-5 Return-To-Dig 4-11,9-11 Ride Control 8-59 Rotating Beacon 4-25,4-47 Seat - operators, limit 9-119,9-121 Temperature - engine coolant 4-11 Temperature - oil, rear axle 6-63 Transmission Control Solenoid 4-11,6-37,6-39 Transmission Shuttle Shift (FNR) 4-17 Turn Signal 4-17 Windshield Washers 9-151 Windshield Wiper 9-149,9-155 T Tachometer - electric

4-27

Issued April, 1998

570LXT and 580L Series 2

1-11

ALPHABETICAL INDEX T Tank-fuel Tank - hydraulic oil Tank - windshield washer Teeth - buckets Thermostat - engine Throttle - engine Tires and Wheels Tool Box Tool Coupler - quick disconnect Tool Tray Tower - backhoe control Tower-swing Transmission Cooling System Dipstick Filter-oil Housing idler and Primary Shaft Input Shaft Mounting Output Shaft Pump - oil Secondary Shaft Shift Lever Shifter Mechanism Valve - control Valve - solenoid Turbocharger and System Turn Signal Switch

3-3,3-5 9-93 9-151 9-63 - 9-75 2-37 3-7,3-9 5-19,6-57 9-95 9-23,9-23B 9-137 9-27 9-47 6-21,6-23 6-25 6-29 6-31,6-33 6-41 6-43 6-25,6-27 6-49 6-35 6-45,6-47 6-25 6-37,6-39 6-51,6-53 6-55 2-29,2-31 4-17

V Valve Mechanism - engine 2-39,2-41 Valves Auxiliary - backhoe 8-117B Auxiliary - hand held 8-115,8-117 Backhoe Control Assembly - with auxiliary hydraulics 8-89,8-93 Assembly - with extendable dipper 8-91 Assembly - without extendable dipper 8-87 Mounting 8-21 Sections Auxiliary Option 8-113 Boom 8-103,8-105 Bucket 8-97 Dipper 8-99 Dipper Extension 8-111 Inlet/Outlet 8-95 Stabilizer 8-101 Swing 8-107,8-109

Bur 7-3341

V Valves-Cont. Hitch - three point Assembly 8-121 Circuit Relief 8-133 Main Relief 8-125 Mounting 9-79 Sections Auxiliary 8-131 Inlet/Outlet 8-123 Lift 8-127 Pitch/Tilt/lmplement 8-129 Hitch - three-point lock valve 8-67B Loader Control Assembly - three spool 8-73 Assembly - two spool 8-71 Circuit Relief - bucket section 8-85 Guard - loader valve 9-21 Mounting 9-3 Sections Bucket 8-77 Clam 8-83 Inlet 8-75 Lift 8-79 Outlet 8-81 Solenoid Valve Auxiliary Hydraulics, Hand Held 8-37 Boom Lock 8-119 Coupler - quick, loader hydraulic tool... 8-61 Differential Lock - rear axle 6-61 Four-Wheel Drive - transmission 6-55 Ride Control 8-57 Three-Point Hitch Lock 8-67B Steering Control 5-11 Transmission Control 6-51 Valve Stem - wheel 5-19,6-57 Vents - louvers, cab 9-157 Visor-sun 9-137,9-171 W

Washer - Windshield Wheel - steering Wheel Hub and Bearings Wheels and Tires Window Frames and Glass Wiper - cab window

9-151 5-3 5-17 5-19,6-57 9-135-9-147 9-153,9-155

Issued April, 1998

1-12

J8

p3

B9411345S

570LXT and 580L Series 2

1-13

PICTORIAL INDEX EQUIPMENT HYDRAULICS HYDRAULIC PUMP TO OIL FILTER, CONTROL VALVES AND RETURN TO TANK REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Bur 7-3341

DESCRIPTION Suction hose at hydraulic tank Suction tube at hydraulic tank Coupler hose Suction tube at hydraulic equipment pump Hose at large pump section port Tube at tee to loader control valve inlet Loader valve to filter hose Hose at loader valve power beyond port to backhoe control valve inlet Return hose at backhoe control valve to filter Oil filter to oil cooler tube Hose at oil cooler Oil cooler return hose Return to tank tube Retu rn to tan k hose

PAGE 8-3 8-3 8-3 8-3 8-3,8-7 8-3,8-7 8-5 8-7 8-9,8-35 8-9 8-9 8-9 8-9 8-9

Issued April, 1998

1-14

B9410033S

570LXT and 580L Series 2

1-15

PICTORIAL INDEX LOADER HYDRAULICS LIFT AND BUCKET CYLINDERS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Bur 7-3341

DESCRIPTION Tube from upper lift port of loader control valve to rod end of left-hand lift cylinder Tube from lower lift port of loader control valve to closed end of right-hand lift cylinder Tube from lower lift port of loader control valve to closed end of left-hand lift cylinder Tube from upper lift port of loader control valve to rod end of right-hand lift cylinder Hoses at lift cylinder closed end Hose at upper port of control valve to lift cylinder rod end Tube at bucket section upper port Tube at bucket section lower port Hose at loader arm pivot Lower tube on right-hand lift arm from bucket section upper port to closed end of bucket cylinders Upper tube on right-hand lift arm from bucket section lower port to bucket cylinder rod end Rear crossover tube at upper lift frame tube to rod end of bucket cylinder Front crossover tube at lower lift frame tube to bucket cylinder closed end Hose at bucket cylinders Tube at bucket cylinder rod end Tube to right-hand bucket cylinder closed end Tube at left-hand bucket cylinder closed end

PAGE 8-11 8-11 8-11 8-11 8-11 8-11 8-13 8-13 8-13 8-13 8-13 8-13 8-13 8-13 8-13 8-13 8-13

Issued April, 1998

1-16

LEFT-HAND CLAM CYLINDER

RIGHT-HAND CLAM CYLINDER

LOADER CONTROL VALVE

894100288

570LXT and 580L Series 2

1-17

PICTORIAL INDEX LOADER HYDRAULICS CLAM CYLINDER REF. 1 2 3 4 5 6 7 8 9

Bur 7-3341

DESCRIPTION Tube at upper port auxiliary section of loader control valve to hose at loader arm pivot Tube at lower port auxiliary section of loader control valve to hose at loader arm pivot Hose at loader arm pviot Lower tube on loader lift frame Upper tube on loader lift frame Tube at left-hand clam cylinder Tube at right-hand clam cylinder Right-hand and left-hand clam cylinder hoses Lift arm hoses

PAGE 8-17 8-17 8-17 8-17 8-17 8-19 8-19 8-19 8-19

Issued April, 1998

1-18

W^X

^^^^^ LEFT-HAND f&>\ SWING CYLINDER

"^^l-M^^"""''

^•^^Fr^

BACKHOE

m:^:r'(r:^

CONTROL VALVE

RIGHT-HAND SWING CYLINDER

RIGHT-HAND STABILIZER CYLINDER

B9410026S

570LXT and 580L Series 2

1-19

PICTORIAL INDEX BACKHOE HYDRAULICS STABILIZER CYLINDER AND SWING CYLINDER REF. 1 2 3 4 5

Bur 7-3341

DESCRIPTION Hose at stabilizer cylinder rod ends to backhoe control valve stabilizer section lower ports Hose at stabilizer cylinder closed ends to backhoe control valve stabilizer section upper ports Hose at backhoe control valve swing section upper port to outer rod end of left-hand swing cylinder Hose at backhoe control valve swing section lower port to outer rod end of right-hand swing cylinder Crossover hose

PAGE 8-21 8-21 8-23 8-23 8-23

Issued April, 1998

1-20 1_I1J

mu

o

E z

8

B9411346S

570LXT and 580L Series 2

1 -21

PICTORIAL INDEX BACKHOE HYDRAULICS BOOM, DIPPER, AND BUCKET REF. 1 2 3 4 5 6

DESCRIPTION Hoses at control valve through swing tower to boom cylinder Boom cylinder rod end tube Hoses at control valve through swing tower to boom for dipper cylinder Hose at dipper cylinder rod end Hoses at control valve through swing tower to boom for bucket cylinder Bucket cylinder rod end tube

PAGE 8-25 8-25 8-27 8-27 8-29 8-29

*NOTES: See page 1-23 for tubes and hoses used on models with extendable dipper.

Bur 7-3341

Issued April, 1998

1-22

BUCKET CYLINDER

EXTENDABLE DIPPER CYLINDER

BACKHOE CONTROL VALVE

B9411347S

570LXT and 580L Series 2

1 -23

PICTORIAL INDEX BACKHOE HYDRAULICS EXTENDABLE DIPPER REF. 1 2 3 4 5 6

Bur 7-3341

DESCRIPTION Hoses at control valve through swing tower to bucket cylinder Bucket cylinder rod end tube Hoses at control valve through swing tower to boom for extendable dipper circuit Hose at extendable dipper cylinder rod end tube Hose at extendable dipper cylinder closed end Tube at extendable dipper cylinder rod end

PAGE 8-31 8-31 8-33 8-33 8-33 8-33

Issued April, 1998

570LXT and 580L Series 2

2-1

ALPHABETICAL INDEX ENGINE DESCRIPTION Air Cleaner and Air Intake Parts Air Cleaner Assembly Camshaft Cold Start System Cooler - Oil Cover - Gear, Front Crankshaft Cylinder Block and Block Heater Cylinder Head and Valve Mechanism Cylinder Head Cover and Thermostat Engine Mounting Fan Filter-Oil Flywheel and Housing Gasket Kits Heater Engine Block Engine Oil Manifold - Exhaust/Intake Muffler and Exhaust System Pan - Oil Pistons and Connecting Rods Precleaner Assembly Pump Oil Water Radiator and Mounting Parts Radiator Assembly Thermostat Turbocharger Assembly Turbocharger System

Bur 7-3341

PAGE 2-9,2-11 2-13 2-43 2-19 2-33 2-25 2-53 2-45 - 2-51 2-39,2-41 2-37 2-21 2-3,2-5 2-33 2-55 2-61,2-63 2-47,2-51 2-35 2-27 2-15,2-17 2-35 2-57,2-59 2-13 2-35 2-23 2-3,2-5 2-7 2-37 2-31 2-29

Issued April, 1998

2-2

(T3)

BT98D063

570LXT and 580L Series 2

2-3

RADIATOR, FAN AND MOUNTING PARTS USED WITH 233817A1 OIL COOLER (SEE PAGE 6-21 FOR COOLER) MODELS WITHOUT AIR CONDITIONING REF. 1

PART NO. 234876A1

2 4

A170241 233272A1

5 6 7 8 9 10 11 12 13

186433A1 806-8016 895-15008 131084A1 1547924C1 806-8050 895-11008 132215A1 132218A1

14 15 16 17 18 19 20 21

132217A1 A171099 232366A1 214-1432 141513A1 214-1440 217-92 121501A1

21A 22 23 24 25 26 27

121501A2 614-8016 814-10050 K691987 D52276 832-10410 127181A1

27

228133A1

28 29 30 31

814-10070 496-21041 A184545 J925953

32 33 34

185384A1 614-8016 235040A2

35

235038A2

L126767

Bur 7-3341

DESCRIPTION REQ'D. RADIATOR ASSEMBLY - engine coolant, 4 row, parts list page 2-7, replaces 129264A1 cooler, used with 233817A1 oil cooler, see page 6-21 for cooler and baffles, models without air conditioning 1 CAP - radiator, 15 psi 1 SEAL - adhesive-backed, 6 (1/4) x 20 (25/32) x 404 mm (15-29/32 inch) long, radiator to shroud, upper and lower 2 SHROUD-fan 1 BOLT - hex, self-locking, 8 -1.25 x 16 mm, class 10.9 4 WASHER - flat, 9 x 20 x 1.6 mm 4 RESERVOIR-coolant recovery bottle 1 CAP - recovery bottle 1 BOLT - hex, self-locking, 8 - 1.25 x 50 mm, class 10.9 2 WASHER - flat, 9 x 17 x 1.6 mm 4 SPACER - bottle 2 HOSE - 591 mm (23-1/4 inch) long, coolant recovery, cut from LI 26767 hose 1 HOSE -125 mm (4-15/16 inch) long, coolant overflow 1 CLAMP - spring-type, hose, retaining 3 HOSE - radiator, upper 1 CLAMP - adj, 1-9/16 - 2-1/2 inch dia 2 HOSE - radiator, lower 1 CLAMP - adj, 2-1/16 - 3 inch dia 2 VALVE - drain, 1/4 inch PT, drain 1 BRACKET - radiator mounting, lower, see page 9-97 for upper bracket that attaches to the radiator shroud, no longer available, order 121501A2 2 BRACKET - radiator mounting 2 BOLT - hex, full threads, 8 -1.25 x 16 mm 4 BOLT - hex, 10 -1.5 x 50 mm 2 WASHER - flat, special 4 INSULATOR - rubber, mount, radiator 2 NUT - hex, self-locking, 10 mm -1.5 2 FAN - engine cooling, with orange identification dot, models without turbocharged engine 1 FAN - engine cooling, with white identification dot, models with turbocharged engine 1 BOLT - hex, 10 -1.5 x 70 mm 4 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened 4 SPACER-fan 1 BELT - fan, V-ribbed, alternator and fan, see page 9-169 for belt used on air conditioning compressor 1 PLATE - anti-recirculation, if used, may be replaced by Ref 34 and 35 1 BOLT - hex, full threads, 8 -1.25 x 16 mm 2 SEAL - foam, adhesive-backed, 20 (25/32) x 542 (21-11/32) x 6 mm (1/4 inch), horizontal, radiator to cooler 2 SEAL - foam, adhesive-backed, 20 (25/32) x 490 (19-5/16) x 8 mm (5/16 inch), vertical, radiator to cooler 2 HOSE - bulk, 8 (5/16) ID X 2336 mm (92 inch) long

1

Issued April, 1998

2-4

dD

BT98D064

570LXT and 580L Series 2

2-5

RADIATOR, FAN AND MOUNTING PARTS USED WITH 291288A1 HEAVY DUTY OIL COOLER (SEE PAGE 6-23 FOR COOLER) MODELS WITH AIR CONDITIONING REF. 1

PART NO. 239739A1

2 4

A170241 233272A1

5 6 7 8 9 10 11 12 13

186433A1 806-8016 895-15008 131084A1 1547924C1 806-8050 895-11008 132215A1 132218A1

14 15 16 17 18 19 20 21

132217A1 A171099 232366A1 214-1432 141513A1 214-1440 217-92 121501A1

21A 22 23 24 25 26 27

121501A2 614-8016 814-10050 K691987 D52276 832-10410 127181A1

27

228133A1

28 29 30 31

814-10070 496-21041 A184545 J925953

33 34

614-8016 235040A2

35

235038A2

LI26767

Bur 7-3341

DESCRIPTION REQ'D. RADIATOR ASSEMBLY - engine coolant, heavy duty, 5 row, parts list page 2-7, used with 291288A1 heavy duty oil cooler, see page 6-23 for cooler and baffles, models with air conditioning 1 CAP - radiator, 15 psi 1 SEAL - adhesive-backed, 6 (1/4) x 20 (25/32) x 404 mm (15-29/32 inch) long, radiator to shroud, upper and lower 2 SHROUD-fan 1 BOLT - hex, self-locking, 8 -1.25 x 16 mm, class 10.9 4 WASHER - flat. 9 x 20 x 1.6 mm 4 RESERVOIR - coolant recovery bottle 1 CAP - recovery bottle 1 BOLT - hex, self-locking, 8 - 1.25 x 50 mm, class 10.9, 2 WASHER - flat, 9 x 17 x 1.6 mm 4 SPACER - bottle 2 HOSE - 591 mm (23-1/4 inch) long, coolant recovery, cut from LI 26767 hose 1 HOSE -125 mm (4-15/16 inch) long, coolant overflow 1 CLAMP - spring-type, hose, retaining 3 HOSE - radiator, upper 1 CLAMP - adj, 1-9/16 - 2-1/2 inch dia 2 HOSE - radiator, lower 1 CLAMP - adj, 2-1/16 - 3 inch dia 2 VALVE - drain, 1/4 inch PT, drain 1 BRACKET - radiator mounting, lower, see page 9-97 for upper bracket that attaches to the radiator shroud, no longer available, order 121501A2 2 BRACKET - radiator mounting 2 BOLT - hex, full threads, 8 -1.25 x 16 mm 4 BOLT-hex, 1 0 - 1 . 5 x 5 0 mm 2 WASHER - flat, special 4 INSULATOR - rubber, mount, radiator 2 NUT - hex, self-locking, 10 mm -1.5 2 FAN - engine cooling, 27 degree, with orange identification dot, models without turbocharged engine 1 FAN - engine cooling, 39 degree, with white identification dot, models with turbocharged engine 1 BOLT - hex, 10 -1.5 x 70 mm 4 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened 4 SPACER-fan 1 BELT - fan, V-ribbed, alternator and fan, see page 9-169 for belt used on air conditioning compressor 1 BOLT - hex, full threads, 8 -1.25 x 16 mm, if used 2 SEAL - foam, adhesive-backed, 20 (25/32) x 542 (21-11/32) x 6 mm (1/4 inch), horizontal, radiator to cooler 2 SEAL - foam, adhesive-backed, 20 (25/32) x 490 (19-5/16) x 8 mm (5/16 inch), vertical, radiator to cooler 2 HOSE - bulk, 8 (5/16) ID x 2336 mm (92 inch) long

1

Issued April, 1998

2-6

BT97B260

570LXT and 580L Series 2

2-7

RADIATOR ASSEMBLIES REF.

PART NO. 234876A1

1 2 3 4 5 6 7 8 9 10

175161A1 181148A1 175163A1 175162A1 175164A1 175165A1 614-8012 895-11008 A170241 NSS 239739A1

1 2 3 4 5 6 7 8 9 10 11

175161A1 257434A1 175163A1 175162A1 175164A1 175165A1 614-8012 895-11008 A170241 NSS NSS

Bur 7-3341

DESCRIPTION RADIATOR ASSEMBLY - engine coolant, 4 row, if used, used with 233817A1 oil cooler, see page 6-21 for cooler TANK-upper CORE - radiator, 4 row GASKET - core, upper and lower TANK-lower BRACKET - left-hand, radiator BRACKET - right-hand, radiator BOLT - hex, full threads, 8 -1.25 x 12 mm WASHER - flat, 9 x 17 x 1.6 mm CAP - radiator, 15 psi SEAL - foam, side channel brackets, not shown RADIATOR ASSEMBLY - engine coolant, heavy duty, 5 row, if used, used with 291288A1 heavy duty oil cooler, see page 6-23 for cooler TANK-upper CORE - radiator, 5 row GASKET - core, upper and lower TANK-lower BRACKET - left-hand, radiator BRACKET - right-hand, radiator BOLT - hex, full threads, 8 -1.25 x 12 mm WASHER - flat, 9 X 17 x 1.6 mm CAP - radiator, 15 psi SEAL - foam, side channel brackets, not shown SEAL - foam, corners, side channel brackets, not shown

REQ'D. 1 1 1 2 1 1 1 8 8 1 2

1 1 1 2 1 1 1 8 8 1 2 4

Issued April, 1998

2-8

BT97M101

570LXT and 580L Series 2

2-9

AIR CLEANER AND AIR INTAKE PARTS REF. 1

PART NO. 193867A1

1A

228120A1

2

293568A1

2

293571A1

3

L113910

3

70973

4

614-10020

5 6 8 9 10 11 12 13 14 15 16 17 18 19 20

895-11010 829-1410 223944A1 214-1456 275464A1 806-8025 895-15008 144269A1 LI8337 833-40408 214-1464 214-1456 614-8020 895-11008 829-1408

Bur 7-3341

DESCRIPTION REQ'D. PRECLEANER ASSEMBLY - air, parts list page 2-11, models without turbocharged engine 1 PRECLEANER ASSEMBLY - air cleaner, parts list page 2-13, models with turbocharged engine 1 CLEANER ASSEMBLY - air, engine, parts list page 2-11, models without turbocharged engine 1 CLEANER ASSEMBLY - air, engine, parts list page 2-13, models with turbocharged engine CLAMP - air cleaner mounting, includes hardware, models without turbocharged engine 2 BAND - air cleaner mounting, includes hardware, models with turbocharged engine 2 BOLT - hex, full threads, 10 -1.5 x 20 mm, models without turbocharged engine 4 WASHER - flat, 11 x 20 x 2 mm, models without turbocharged engine 4 NUT - hex, 10 mm -1.5, class 10.9, models without turbocharged engine 4 HOSE - air cleaner to engine, models with turbocharged engine 1 CLAMP - adj, 3-1/16 - 4 inch dia, models without turbocharged engine 2 PAD - heat and noise reduction 1 BOLT - hex, self-locking, 8 - 1.25 x 25 mm, class 10.9 4 WASHER - flat, 9 x 20 x 1.6 mm 4 HOSE - air cleaner to engine, models without turbocharged engine 1 STRAP - tie, 15 inch, barrier curtain 2 NUT-U-type, 8 m m - 1 . 2 5 4 CLAMP - adj, 3-9/16 - 4-1/2 inch dia, models with turbocharged engine 1 CLAMP - adj, 3-1/16 - 4 inch dia, models with turbocharged engine 1 BOLT - hex, full threads, 8 - 1.25 x 20 mm 4 WASHER - flat, 9 x 17 x 1.6 mm 4 NUT - hex, 8 mm -1.25, class 10 4

Issued April, 1998

2-10

570LXT and 580L Series 2 AIR C L E A N E R AND P R E C L E A N E R A S S E M B L I E S MODELS WITHOUT TURBOCHARGED ENGINE REF.

PART NO.

DESCRIPTION

2-11

REQ'D.

PRECLEANER ASSEMBLY 1 2 3 3A

193867A1 NSS 365413R1 365412R91 214-1448

PRECLEANER ASSEMBLY - air BODY - precieaner BOWL - precieaner COVER - precieaner CLAMP - adj, 2-9/16 - 3-1/2 incii dia, not shown, 193867A1 precieaner

1 1 1 I 1

AIR CLEANER ASSEMBLY

4 5 6 7 8 9 10 11

293568A1 128783A1 NSS 128781A1 128782A1 142540A1 142539A1 L30338 292740A1 D36264

Bur 7-3341

CLEANER ASSEMBLY - air, engine CLEANER ASSEMBLY - air, engine HOUSING - air cleaner ELEMENT - primary ELEMENT - secondary COVER-end CLAMP - air cleaner, housing to end cover BOLT - eye, special SWITCH - air restriction ADAPTER - air restriction indicator

Issued April, 1998

2-12

BT97M106

570LXT and 580L Series 2 AIR C L E A N E R AND P R E C L E A N E R A S S E M B L I E S MODELS WITH TURBOCHARGED ENGINE REF.

PART NO.

2-13

REQ'D.

DESCRIPTION

PRECLEANER ASSEMBLY 1 2 3 4

228120A1 NSS 277377R1 A42281 214-1464

PRECLEANER ASSEMBLY - air cleaner BODY - precleaner BOWL - precleaner COVER - precleaner CLAMP - adj, 3-9/16 - 4-1/2 inch dia

AIR CLEANER ASSEMBLY

5 6 7 8 9

293571A1 226378A1 NSS 222421A1 222422A1 247743A1 R21391

10 11

292740A1 D36264

Bur 7-3341

CLEANER ASSEMBLY - air, engine CLEANER ASSEMBLY - air, engine HOUSING - air cleaner ELEMENT - primary ELEMENT - secondary COVER - end cap CLAMP - band, includes hardware, housing to end cover, includes bolt SWITCH - air restriction ADAPTER - air restriction indicator

Issued April, 1998

2-14

570LXT and 580L Series 2 MUFFLER AND EXHAUST SYSTEM MODELS WITH TURBOCHARGED ENGINE REF. 1 2 3 4 5 6 8 9 10

PART NO. 275967A2 176437A1 227293A1 A170467 225033A1 627-10030 896-11010 627-10030 829-1410

Bur 7-3341

DESCRIPTION PIPE - exhaust, muffler extension CLAMP - exhaust pipe to muffler, includes hardware MUFFLER - engine exhaust CLAMP - includes hardware, muffler tube to engine BRACKET - muffler, front BOLT - hex, full threads, 10 -1.5 x 30 mm, class 10.9 WASHER - flat, 1 1 x 2 1 x 2 . 5 mm, hardened BOLT - hex, full threads, 10 -1.5 x 30 mm, class 10.9 NUT-hex, 10 mm -1.5, class 10.9

2-15

REQ'D.

4 10 2 2

Issued April, 1998

2-16

BT97M111

570LXT and 580L Series 2 MUFFLER AND EXHAUST S Y S T E M MODELS WITHOUT TURBOCHARGED ENGINE REF. 1 2 3 3A 4 5 6 7 8 9 10 11

PART NO. 275967A2 176437A1 192928A1 217-77 J912220 614-10025 LI 29963 896-11010 121421A1 614-10030 829-1410 176437A1

Bur 7-3341

DESCRIPTION PIPE - exhaust, muffler extension CLAMP - exhaust pipe to muffler, includes hardware MUFFLER - engine exhaust, spark arrester PLUG - square, 3/8 inch PT, brass GASKET - muffler to manifold, steel BOLT - hex, full threads, 10 -1.5 x 25 mm ADAPTER - engine to muffler WASHER - flat, 11 x 21 x 2.5 mm, hardened BRACKET - muffler support BOLT - hex, full threads, 10 -1.5 x 30 mm NUT - hex, 10 mm -1.5, class 10.9 CLAMP - exhaust pipe to muffler, includes hardware

2-17

REQ'D. 1 1 1 1 1 6 1 10 1 2 2 1

Issued April, 1998

2-18

: f>^

R O T A T E D 180°

I?

(5^

6 ® BS97B262

570LXT and 580L Series 2

2-19

COLD START SYSTEM REF. 1

PART NO. A189154

2

D145367

3 4 5 6 7

222-615 NSS 222-650 222-660 A171940 A172116

8 9 10

276-24916 D128402 A187923

11

495-11034 L72776

12 13 14 15 16 17 18

NSS H275784 D73741 174-93 L59682 LI8337 254729A1

DESCRIPTION NOZZLE ASSEMBLY - cold start injector, .008 dual orifice nozzle, component parts not serviced seperately TUBE - 762 mm (30 inch) long, cut from L60539X bulk tube, valve to injector nozzle, see below ELBOW - 90 degree, compression, 1/8 tube OD x 1/8 inch PT BODY-elbow SLEEVE - tapered, 1/8 inch tube OD NUT - hex, 1/8 tube OD x 5/16-24 inch CYLINDER - starting fluid, ether VALVE ASSEMBLY - cold start, 3 cc, starting fluid injection, component parts not serviced separately, mounts to inner left-hand chassis upright SCREW - self-tapping, hex head, 3/8 NC x 1 inch SLEEVE - wire guard, 380 mm (15 inch) long SWITCH - temperature, circuit breaking, includes lead wires, uses existing intake manifold mounting hardware WASHER - flat, 11/32 x 11/16 x 1/16 inch SWITCH ASSEMBLY - push button, cold start, must also order (2) L59682 blade terminals (item 16) SWITCH - cold start NUT - hex, special NUT - hex, special SCREW - machine, round head slotted, No. 10 NF x 1/4 inch TERMINAL - blade, straight, use with L72776 switch STRAP - tie, 15 inch, nylon KIT - cap and cord, 1 inch threaded cap

L60539X

TUBE - bulk, nylon, 3 (1/8) ID x 4267 mm (168 inch) long

Bur 7-3341

REQ'D. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 UAR 1 1

Issued April, 1998

2-20

1 f ^ V 1

I

,1

B9408140S

,„!

570LXT and 580L Series 2

2-21

ENGINE MOUNTING REF. 1 2 3 4 5 6 7 8 9

PART NO. 175637A1 814-12110 896-15012 A170309 814-12085 496-81018 117844A1 896-15012 832-10412

DESCRIPTION SUPPORT - engine, front BOLT-hex, 12-1.75x110 mm WASHER - flat, 13.5 x 28 x 4 mm, hardened SPACER - engine mount, upper bolt holes BOLT-hex, 12- 1.75x85 mm WASHER-flat, 33/64x2x 1/8 inch, hardened INSULATOR - engine mount, front WASHER - flat, 13.5 x 28 x 4 mm, hardened NUT - hex, self-locking, 12 mm -1.75

REQ'D. 1 4 4 2 2 4 2 2 2

NOTE: See page 6-25 for rear engine/transmission mounts.

Bur 7-3341

Issued April, 1998

2-22

' III'' I

BT95G007

2-23

570LXT and 580L Series 2

WATER PUMP SYSTEM 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO. J802358 NSS NSS 238-5341 J900227 J914462 J911205 J907769 J923044 100-21250 J910739 J911924 845-8040 845-8030 J925195 845-8025 J925186 J918944 854-10070 A77817

20 21 22

NSS NSS NSS

Bur 7-3341

DESCRIPTION KIT - water pump PUMP ASSEMBLY - water PULLEY - water pump O-RING - 3-1/2 ID X 3/16 inch wide BOLT - hex, special, 8 -1.25 x 22 mm PULLEY-fan, 1.1 to 1 ratio SUPPORT - fan BOLT - hex, special, 10 -1.5 x 70 mm, class 12.9 RETAINER - fan hub RING - internal retaining, No. 250 BEARING-ball HUB - fan BOLT - heavy hex flange, 8 -1.25 x 40 mm BOLT - heavy hex flange, 8 -1.25 x 30 mm BRACKET - belt tensioner BOLT - heavy hex flange, 8 -1.25 x 25 mm SCREW - flat head cap, torx, special, 8 -1.25 x 25 mm TENSIONER - belt BOLT - heavy hex flange, 10 -1.5 x 70 mm, class 10.9 KIT - belt tensioner pulley, used to replace pulley of J918944 belt tensioner, item 17 PULLEY - belt tensioner BOLT - pulley SEAL - dust

REQ'D.

Issued April, 1998

2-24

(2p

BT96H121

570LXT and 580L Series 2

2-25

FRONT G E A R COVER 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 3 4 5 6 7

PART NO. J918675 NSS J918673 J932120 J931351 845-8050 J924962

8

J924962

9 10 11 12 13 14 15 16 17 18 19 20 21 22

J900257 J919683 J915772 J907998 J903924 J913994 J904849 J929751 854-12025 J914868 J903463 J903475 J912772 845-8060

Bur 7-3341

DESCRIPTION REQ'D. COVER - gear, front SEAL - oil, crankcase front, order A77889 seal kit on page 2-53 GASKET - front cover HOUSING - timing gear GASKET - gear housing BOLT - heavy hex flange, 8 - 1.25 x 50 mm 10 BOLT - hex flange, special, 8 -1.25 x 16 mm, external, retains item 1 to item 4 8 BOLT - hex flange, special, 8 -1.25 x 16 mm, internal, retains item 4 to block 5 PIN - dowel, 16 mm long, locating 2 HOUSING - timing pin RING - quad, timing pin housing SCREW - round head cap, torx, special, 5 - 0.8 x 17 mm PIN - timing O-RING - sealing RING - retaining, timing pin GASKET - access cover plate BOLT - heavy hex flange, 12 - 1.75 x 25 mm, class 10.9 PLATE - access cover, flat COVER - front access, fuel pump drive gear SEAL - front access cover, fuel pump drive gear RETAINER - bolt BOLT - heavy hex flange, 8 - 1.25 x 60 mm

Issued April, 1998

2-26

4)

B920887S

570LXT and 580L Series 2

2-27

MANIFOLDS - EXHAUST AND INTAKE REF.

PART NO.

DESCRIPTION

REQ'D.

EXHAUST - 4-390 EMISSIONS CERTIFIED ENGINE 1 2 3

J901223 J905443 854-10065

MANIFOLD - exhaust, Naturally Aspirated GASKET - exhaust manifold BOLT - heavy hex flange, 10 - 1.50 x 65 mm, class 10.9

1 4 8

INTAKE - 4-390 EMISSIONS CERTIFIED ENGINE A77415 4 5 6 7 8

J904340 J907185 J906773 J931605 J918109

KIT - intake manifold, Naturally Aspirated, no longer available, order items 4 - 6 COVER - intake PLUG - manifold, remove to install cold start WASHER - plug sealing GASKET - intake manifold BOLT - hex flange, special, 8 - 1.25 x 25 mm

10

EXHAUST - 4T-390 EMISSIONS CERTIFIED ENGINE 9 10 11

J901919 J905443 854-10065

MANIFOLD - exhaust, Turbocharged GASKET - exhaust manifold BOLT - heavy hex flange, 10 - 1.50 x 65 mm, class 10.9

1 4 8

INTAKE - 4T-390 EMISSIONS CERTIFIED ENGINE A77416 12 13 14 15 16

J904339 J907185 J906773 J931605 J918109

Bur 7-3341

KIT - intake manifold, Turbocharged, no longer available, order items 12 -14 COVER - intake PLUG - manifold, remove to install cold start WASHER - plug sealing GASKET - intake manifold BOLT - hex flange, special, 8 - 1.25 x 25 mm

10

Issued April, 1998

2-28

OJ-O

BT97K220

570LXT and 580L Series 2

2-29

TURBOCHARGER SYSTEM 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 2A 3 4

PART NO. J931784 J916438 J933026 214-3240 REF

5 6 7 8 9 10 11 12 13 14

J919369 J818823 J818824 J913759 J903740 J931350 845-8020 J931970 214-1416 J919687

15 16

238-5013 222-993

Bur 7-3341

DESCRIPTION REQ'D. TUBE - crossover 1 HOSE - 80 mm (3-1/8 inch) long, air intake 1 HOSE - 76 mm (3 inch) long, air intake 1 CLAMP - adj, 1-3/4 - 2-5/8 inch dia 4 TURBOCHARGER ASSEMBLY - engine, new, see page 2-31 for correct assembly and component parts 1 GASKET - turbocharger to manifold STUD - turbocharger mounting 1 NUT - hex flange, special, 10 mm -1.5, stud 4 HOSE - turbocharger oil supply 1 TUBE - turbocharger oil drain 1 GASKET - turbo oil drain tube 1 BOLT - heavy hex flange, 8 - 1.25 x 20 mm 2 HOSE - 76 mm (3 inch) long, turbocharger oil drain 1 CLAMP - adj, 13/16 -1-1/2 inch dia, hose 2 ADAPTER - female hex, special (1) used to connect turbocharger oil supply hose to turbocharger, (1) used to connect turbocharger oil supply hose to J918954 oil filter head 2 0-RING - 7/16 ID X 1/16 inch wide 1 GASKET - flare, copper, 3/8 inch tube OD 2

Issued April, 1998

2-30

L'll','! • Ill I

( !

III M l ' !l

BT97K221

I

570LXT and 580L Series 2

2-31

TURBOCHARGER ASSEMBLY 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR802908

J580234 *NSS NSS NSS *NSS NSS *NSS *NSS *NSS NSS *NSS *NSS NSS NSS *NSS * NSS NSS J531670 J535971 *J531582 * J531598 J535800

DESCRIPTION KIT - turbocharger, engine, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return turbocharger core for credit when using a remanufactured assembly KIT - turbocharger, large frame, includes new turbocharger assembly, (1) J519807 turbo oil drain tube gasket and (1) J709861 turbocharger mounting gasket, not shown CENTER HOUSING ASSEMBLY - turbocharger NUT-hex, lock IMPELLER - turbocharger SEAL-plate SEAL-slit ring SLINGER-oil RING-snap BAFFLE-oil BEARING - turbocharger thrust COLLAR - thrust BEARING - turbocharger RING - retaining HOUSING - turbo bearing SHIELD - turbo heat SEAL - split ring SEAL - oil, not shown ROTOR ASSEMBLY - with shaft CLAMP - adjustable WASHER - flat, special NUT-hex BOLT - hex RING-snap

* J575205

KIT - overhaul, turbocharger, includes all items with an asterisk

JC537886 J802908

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21

Bur 7-3341

REQ'D.

1 1

1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1

Issued April, 1998

2-32

is

mm.

mm ®

B920888S

570LXT and 580L Series 2

2-33

OIL FILTER AND COOLER 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14

PART NO. J918954 NSS J909355 J906619 J927622 J915787 J929457 J925009 J918428 845-8035 J908616 J934429 J929792 J921557 J942914 J919686

15

238-5013

Bur 7-3341

DESCRIPTION HEAD ASSEMBLY - oil filter and cooler HEAD - lube oil filter ADAPTER - filter head PLUG - hex, 1/8 inch PT VALVE - relief, pressure PLUG - threaded, pipe O-RING - plug SPRING - compression PLUNGER - regulator, pressure BOLT - heavy hex flange, 8 - 1.25 x 35 mm FILTER - engine oil, cartridge, if used FILTER - engine oil, cartridge, premium oil filter, if used GASKET - filter head CORE - cooler, oil GASKET - oil cooler core PLUG ASSEMBLY - hex, 12 mm threaded, used on engines without a turbocharger oil supply O-RING - 7/16 ID x 1/16 inch wide

REQ'D.

1

Issued April, 1998

2-34

15

B9407013S

570LXT and 580L Series 2

2-35

OIL PUMP AND OIL PAN 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR932449 JR930336 JC932449 JC926202

1 1 2 3 4 5 6 7 8 9 10 11 12

J932449 J930336 J900677 J905206 *J931349 845-8016 J901049 *NSS J924147 •J920773 J920400 J924148 **J902425 •A77673

REQ'D. DESCRIPTION PUMP - oil, remanufactured, North America only, 4-390 engine PUMP - oil, remanufactured, North America only, 4T-390 engine RETURN NUMBER - use this part number to return pump core for credit when using a remanufactured assembly, 4-390 engine RETURN NUMBER - use this part number to return pump core for credit when using a remanufactured assembly, 4T-390 engine PUMP - oil, engine, new, used on 4-390 engine PUMP - oil, engine, new, used on 4T-390 engine BOLT - hex, full threads, 8 - 1.25 x 30 mm TUBE - suction, oil GASKET - mounting, oil suction tube BOLT - heavy hex flange, 8 -1.25 x 16 mm PAN - oil, engine GASKET - oil pan, order A77673 gasket kit for service PLUG - hex magnetic, special, 12 mm -1.5, drain, oil WASHER - sealing, drain plug SCREW - hex flange cap, special, 8 -1.25 x 25 mm 28 PLUG - hex magnetic, special, 22 mm -1.5, pipe, heater hole WASHER - sealing, plug KIT - gasket, oil pan, includes all items shown above with an asterisk

1

ENGINE OIL HEATER 13 14

**A77490 NSS 196466A1

KIT - heater, engine oil ELEMENT - heater, 120 volt CABLE - engine block heater

1 1 1

**NOTE: When engine oil heater kit is ordered, item 12, J902425 washer must also be ordered.

Bur 7-3341

Issued April, 1998

2-36

[9

BS96C007

570LXT and 580L Series 2

2-37

CYLINDER HEAD COVERS 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1

PART NO. REF

2 2 2 3 4 5 6 7 8

J283333 J283336 J283338 J928404 J930906 J928406 J907049 J908118 854-12025

DESCRIPTION HEAD - cylinder, see page 2-39 or 2-41 for correct cylinder head and parts list GASKET - head, standard GASKET - head, 2 notches, 0.25 mm overthick GASKET - head, 3 notches, 0.50 mm overthick COVER - rocker arm SEAL - rocker arm cover ISOLATOR - noise BOLT - hex flange, special, 8 - 1.25 x 21.25 mm BRACKET - lifting, rear BOLT - heavy hex flange, 12 - 1.75 x 25 mm, class 10.9

REQ'D. 1 1 1 1 4 4 4 4 1 2

THERMOSTAT AND HOUSING

10 11 12 13 14 15 16

J903757 A77736 J923331 NSS J914409 845-8070 845-8035 J923387 845-8025

Bur 7-3341

BRACKET - lifting, front KIT - coolant thermostat GASKET - thermostat housing THERMOSTAT - coolant HOUSING - thermostat BOLT - heavy hex flange, 8 -1.25 x 70 mm BOLT - heavy hex flange, 8 -1.25 x 35 mm SUPPORT - alternator mounting BOLT - heavy hex flange, 8 -1.25 x 25 mm

1 1 1 1 1 2 1 1 3

Issued April, 1998

2-38

6 6

694010048

570LXT and 580L Series 2

2-39

CYLINDER HEAD AND VALVE MECHANISM 4-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR933494

JC929736 1 1 2 3

J933494 J920005 A77783 217-466

4 5 6 7 8 9 10 11

J906619 J900250 J900299 J932453 J901097 J920867 J920868 J280911

12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

J906854 J904105 *J904408 *J904409 *J906206 J920779 J920780 J922488 J900242 J900245 J910811 NSS J900706 425-116 J910810 NSS J900706 425-116 814-8075 J920781 J923262 J931623

DESCRIPTION HEAD ASSEMBLY - cylinder, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return head for credit when using a remanufactured assembly HEAD ASSEMBLY - cylinder, new, with valves HEAD ASSEMBLY - cylinder, new, without valves PLUG - expansion, 21 mm OD PLUG - square socket headless, 1/2 inch PT, one removed to install temperature sending unit PLUG - hex, 1/8 inch PT KEEPER-valve RETAINER - valve spring SPRING - valve SEAL - valve VALVE-intake VALVE - exhaust PAD - wear, service repair only for valve stem tip, for use on intake and exhaust valves SEAT - insert, intake valve, service repair only SEAT - insert, exhaust valve, service repair only GUIDE - valve, intake, service repair only, 14 mm OD GUIDE - valve, exhaust, service repair only, 14 mm OD GUIDE - valve, intake and exhaust, service repair only, 11 mm OD BOLT - cylinder head, 70 mm long BOLT - cylinder head, 120 mm long SUPPORT AND SHAFT ASSEMBLY - rocker arm RING - retaining, rocker arm WASHER - thrust, rocker arm ARM ASSEMBLY - rocker, intake INSERT - rocker arm SCREW - slotted set, adjusting, special NUT - hex, 3/8 inch NF ARM ASSEMBLY - rocker, exhaust INSERT - rocker arm SCREW - slotted set, adjusting, special NUT - hex, 3/8 inch NF BOLT - hex, 8 -1.25 X 75 mm BOLT - rocker arm and cylinder head, 180 mm long ROD - push, rocker arm TAPPET - valve, push rod

REQ'D.

1 1 1 1 3 5 2 16 8 8 8 4 4 UAR 4 4 4 4 8 4 10 4 8 8 4 1 1 1 4 1 1 1 4 4 8 8

* NOTE: These parts are semi-finished valve guides.

Bur 7-3341

Issued April, 1998

2-40

i

570LXT and 580L Series 2

2-41

CYLINDER HEAD AND VALVE MECHANISM 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR927330

JC927330 1 1 2 3

J927330 J917433 A77783 217-466

4 5 6 7 8 8A 9 10 11

J906619 J900250 J900299 J926700 J901097 J921640 J920867 J920868 J280911

12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

J906854 J904105 *J904408 *J904409 *J906206 J920779 J920780 J922488 J900242 J900245 J910811 NSS J900706 425-116 J910810 NSS J900706 425-116 814-8075 J920781 J923262 J931623

DESCRIPTION HEAD ASSEMBLY - cylinder, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return head for credit when using a remanufactured assembly HEAD ASSEMBLY - cylinder, new, with valves HEAD ASSEMBLY - cylinder, new, without valves PLUG - expansion, 21 mm OD PLUG - square socket headless, 1/2 inch PT, one removed to install temperature sending unit PLUG - hex, 1/8 inch PT KEEPER-valve RETAINER - valve spring SPRING - valve SEAL - valve SEAL - valve VALVE-intake VALVE - exhaust PAD - wear, service repair only for valve stem tip, for use on intake and exhaust valves SEAT - insert, intake valve, service repair only SEAT - insert, exhaust valve, sen/ice repair only GUIDE - valve, intake, service repair only, 14 mm OD GUIDE - valve, exhaust, service repair only, 14 mm OD GUIDE - valve, intake and exhaust, sen/ice repair only, 11 mm OD BOLT - cylinder head, 70 mm long BOLT - cylinder head, 120 mm long SUPPORT AND SHAFT ASSEMBLY - rocker arm RING - retaining, rocker arm WASHER - thrust, rocker arm ARM ASSEMBLY - rocker, intake INSERT - rocker arm SCREW - slotted set, adjusting, special NUT - hex, 3/8 inch NF ARM ASSEMBLY - rocker, exhaust INSERT - rocker arm SCREW - slotted set, adjusting, special NUT - hex, 3/8 inch NF BOLT - hex, 8 -1.25 x 75 mm BOLT - rocker arm and cylinder head, 180 mm long ROD - push, rocker arm TAPPET - valve, push rod

REQ'D.

1 1 1 1 3 5 2 16 8 8 4 4 4 4 UAR 4 4 4 4 8 4 10 4 8 8 4 1 1 1 4 1 1 1 4 4 8 8

* NOTE: These parts are semi-finished valve guides.

Bur 7-3341

Issued April, 1998

2-42

B920108S

570LXT and 580L Series 2

2-43

CAMSHAFT 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 1 2 3 4 5 6 7 7

PART NO. J929039 J929885 J940059 * J903242 J927155 J900227 836-4065 J929030 J929028

DESCRIPTION CAMSHAFT - engine, used on 4-390 engine CAMSHAFT - engine, used on 4T-390 engine BUSHING - camshaft, tront BUSHING - camshaft, intermediate and rear, service repair only S U P P O R T - thrust, camshaft BOLT - hex, special, 8 -1.25 x 22 mm K E Y - Woodruff, 4 x 6.5 mm, camshaft gear G E A R - camshaft, used on 4-390 engine G E A R - camshaft, used on 4T-390 engine

REQ'D. 1 1 1 4 1 2 1 1 1

*NOTE: When the intermediate and rear cylinder block camshaft bores are reamed in engine repair, order and install item 3, J903242 bushings shown above.

Bur 7-3341

Issued April, 1998

2-44

(7)

@

CD CD

BS97K164

G.

570LXT and 580L Series 2 CYLINDER B L O C K 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. * 256510A1 234277A2R

234277A1C 234277A2

JR933648

AC77862 J933648 1

J932012

2 3 4 5 6 6A 7 8 9 10 11 12 12A

J900967 J900068 J927948 REF A77782 A77505 J900956 41-1616 J933220 J900958 J900955 172599 J926047 J920706

13 14 15 16 16A 17 17A 17B 17C 17D 17E

J900257 J902343 J900068 J678923 637-72081 A77429 **J678921 **J678912 **J932296 **J330478 * * 844-8016

2-45

DESCRIPTION ENGINE A S S E M B L Y - 4T-390 Emissions Certified, complete, for service order 234277A2 basic engine below ENGINE A S S E M B L Y - basic, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly R E T U R N NUMBER - use this part number to return basic engine core for credit when using a remanufactured assembly ENGINE A S S E M B L Y - basic, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler, exhaust manifold, flywheel and housing, oil fill and dipstick, fuel injection pump, injectors and lines, front pulley, belt tensioner, turbocharger and aftercooler BLOCK A S S E M B L Y - short, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return short block core for credit when using a remanufactured assembly BLOCK A S S E M B L Y - short, new, includes stripped block, pistons, connecting rods and bearings, crankshaft and bearings BLOCK A S S E M B L Y - stripped, engine, order J933220 block hardware kit shown below also CAP - main bearing RING - dowel, 18 mm OD, main bearing cap to block BOLT - hex flange, main bearing cap, special BUSHING - camshaft front, see page 2-43, item 2 PLUG - expansion, 58 mm OD PLUG - hex socket, 3/4 inch PT PLUG - expansion, 18 mm OD PLUG - cup, 1 inch diameter, expansion KIT - block hardware, includes items 9 - 1 8 P L U G - expansion, 32 mm OD P L U G - expansion, 10 mm OD P L U G - expansion, Welch, 60 mm OD 0-RING - sealing, 57 mm ID P L U G - expansion, 22 mm OD, not used in this application, item 19, J903744 turbocharger oil drain tube is installed in this port PIN - dowel, 16 mm long, locating RING-dowel, 1 6 m m O D RING - dowel, 18 mm OD P L U G - hex socket, 10 mm O-RING - 8.1 ID X 1.6 mm wide, plug P L U G - hex socket, 1/2 inch PT P L U G - hex socket, 14 mm, not shown O-RING - sealing, not shown P L U G - timing sensor hole, not shown O-RING - sealing, not shown BOLT - heavy hex flange, 8 -1.25 x 16 mm, not shown

REQ'D. 1

1 1

1

1 1

1 5 10 10 1 1 1 3 2 1 2 1 1 1 1 2 2 2 3

* NOTE: The engine part number is stamped on a metal tag which is mounted on the front gear cover. * * N O T E : Items 17A - 17E are not used in this application. Continued on next page Bur 7-3341

Issued April, 1998

2-46

6

D

®

BS97K164

2-47

570LXT and 580L Series 2

CYLINDER B L O C K 4T-390 EMISSIONS CERTIFIED ENGINE REF. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. J930139 J903744 J928759 845-8016 J925680 J283767 J907586 J905127 J904287 J934190 J906696 854-12025 A77424 J903102 J906697 854-10075 A77429 J918612 J904230 J928989

DESCRIPTION NOZZLE - piston cooling T U B E - turbocharger oil drain S E A L - cover bolt BOLT - heavy hex flange, 8 -1.25 x 16 mm COVER-tappet G A S K E T - tappet cover B A F F L E - tappet cover T U B E - dipsticl< DIPSTICK - oil level gauge T U B E - o i l fill O-RING - 38 mm (1-1/2 inch) ID BOLT - heavy hex flange, 12 - 1.75 x 25 mm, class 10.9 CAP - oil fill tube CONNECTION - water inlet O-RING - sealing, 50 mm ID BOLT - heavy hex flange, 10 - 1 . 5 x 75 mm, class 10.9 PLUG - hex socket, 1/2 inch PT H O S E - 360 mm (14-3/16 inch) long, breather CLAMP - spring, hose CLIP - retaining

REQ'D. 4 1 4 2 1 1 1 1 1 1 1 2 1 1 1 3 2 1 1 1

ENGINE BLOCK HEATER 38 39 40

196803A1 NSS 196466A1 J910517

KIT - engine block heater E L E M E N T - engine heater, 120 volt C A B L E - engine block heater O-RING - heater sealing

1 1 1 1

ENGINE OVERHAUL KIT 41 42 43 44 45

A77887 J802747 J919053 A77465 A77405 A77406

46 47 48

A77870 J283333 A77673

Bur 7-3341

KIT - engine overhaul, includes items 41 - 48, not shown KIT - piston, standard, see page 2-57 PIN - piston, see page 2-57 KIT - bearing, upper and lower set, standard, see page 2-57 BEARING - main, upper and lower set, standard, see page 2-53 BEARING - main thrust, upper and lower set, standard, see page 2-53 KIT - gasket, valve grind, see page 2-61 G A S K E T - head, standard, see page 2-37 KIT - gasket, oil pan, see page 2-35

1 4 4 4 4 1 1 1 1

Issued April, 1998

2-48

D

0

2-49

570LXT and 580L Series 2 CYLINDER B L O C K 4-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. *236302A1 302562A1R

302562A1C 302562A1

JR933649

JC933649 J933649 1

J932012

2 3 4 5 6 6A 7 8

J900967 J900068 J927948 REF A77782 A77505 J900956 41-1616 J933220 J900958 J900955 172599 J926047 J920706 J900257 J902343 J900068 J678923 637-72081 A77429 **J678921 **J678912 **J932296 **J330478 * * 844-8016

9 10 11 12 12A 13 14 15 16 16A 17 17A 17B 17C 17D 17E

DESCRIPTION ENGINE A S S E M B L Y - 4-390 Emissions Certified, complete, for service order 302562A1 basic engine below ENGINE A S S E M B L Y - basic, remanufactured, Nortli America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return basic engine core for credit when using a remanufactured assembly ENGINE A S S E M B L Y - basic, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler, exhaust manifold, flywheel and housing, oil fill and dipstick, fuel injection pump, injectors and lines, front pulley and belt tensioner BLOCK A S S E M B L Y - short, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return short block core for credit when using a remanufactured assembly BLOCK A S S E M B L Y - short, new, includes stripped block, pistons, connecting rods and bearings, crankshaft and bearings BLOCK A S S E M B L Y - stripped, engine, order J933220 block hardware kit shown below also C A P - main bearing RING - dowel, 18 mm OD, main bearing cap to block BOLT - hex flange, main bearing cap, special BUSHING - camshaft front, see page 2-43, item 2 P L U G - expansion, 58 mm OD P L U G - hex socket, 3/4 inch PT P L U G - expansion, 18 mm OD P L U G - cup, 1 inch diameter, expansion KIT - block hardware, includes items 9 - 1 8 PLUG - expansion, 32 mm OD PLUG - expansion, 10 mm OD P L U G - expansion, Welch, 60 mm OD 0-RING - sealing, 57 mm ID PLUG - expansion, 22 mm OD PIN - dowel, 16 mm long, locating RING-dowel, 1 6 m m O D RING - dowel, 18 mm OD P L U G - hex socket, 10 mm 0-RING - 8.1 ID x 1.6 mm wide, plug PLUG - hex socket, 1/2 inch PT PLUG - hex socket, 14 mm, not shown 0-RING - sealing, not shown PLUG - timing sensor hole, not shown O-RING - sealing, not shown BOLT - heavy hex flange, 8 -1.25 x 16 mm, not shown

REQ'D. 1

1 1

1

1 1 1 1 5 10 10 1 1 1 3 2 1 2 1 1 1 1 2 2 2 3

* NOTE: The engine part number is stamped on a metal tag which is mounted on the front gear cover. * * N O T E : Items 17A - 17E are not used in this application. Continued on next page Bur 7-3341

Issued April, 1998

2-50

CD a

BS97K164

570LXT and 580L Series 2

2-51

CYLINDER B L O C K 4-390 EMISSIONS CERTIFIED ENGINE REF. 18 19

PART NO. J930139 J903744

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

J928759 845-8016 J925680 J283767 J907586 J905127 J904287 J934190 J906696 854-12025 A77424 J903102 J906697 854-10075 A77429 J918612 J904230 J928989

DESCRIPTION REQ'D. NOZZLE - piston cooling 4 T U B E - turbocharger oil drain, not used in this application, item 12A plug is installed in this port 1 S E A L - cover bolt 4 BOLT - heavy hex flange, 8 -1.25 x 16 mm 2 C O V E R - tappet 1 G A S K E T - tappet cover 1 B A F F L E - tappet cover 1 T U B E - dipstick 1 DIPSTICK - oil level gauge 1 T U B E - o i l fill 1 O-RING - 38 mm (1-1/2 inch) ID 1 BOLT - heavy hex flange, 12 -1.75 x 25 mm, class 10.9 2 C A P - oil fill tube 1 CONNECTION - water inlet 1 O-RING - sealing, 50 mm ID 1 BOLT - heavy hex flange, 10 - 1 . 5 x 75 mm, class 10.9 3 P L U G - hex socket, 1/2 inch PT 2 H O S E - 360 mm (14-3/16 inch) long, breather 1 CLAMP - spring, hose 1 CLIP - retaining 1

ENGINE BLOCK HEATER 38 39 40

196803A1 NSS 196466A1 J910517

KIT - engine block heater E L E M E N T - engine heater, 120 volt C A B L E - engine block heater O-RING - heater sealing

1 1 1 1

ENGINE OVERHAUL KIT 41 42 43 44 45

A77893 J804980 J919053 A77894 J804940 A77895

46 47 48

A77870 J283333 A77673

Bur 7-3341

KIT - engine overhaul, includes items 41 - 48, not shown KIT - piston, standard, see page 2-59 PIN - piston, see page 2-59 KIT - bearing, upper and lower set, standard, see page 2-59 BEARING - main, upper and lower set, standard, see page 2-53 BEARING - main thrust, upper and lower set, standard, see page 2-53 KIT - gasket, valve grind, see page 2-61 G A S K E T - head, standard, see page 2-37 KIT - gasket, oil pan, see page 2-35

1 4 4 4 4 1 1 1 1

Issued April, 1998

2-52

®

BT97J001

2-53

570LXT and 580L Series 2

CRANKSHAFT 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

P A R T NO. JR908031

JC908031 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 11 12 12 12 12 12 12 12

J908031 J929027 J904483 NSS J914494 J905820 J903857 J921043 845-6015 J928493 J804940 A77405 A77472 A77474 A77476 A77478 A77895 A77406 A77473 A77475 A77477 A77479 A77841

12

A77840

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

A77889 NSS NSS NSS NSS A77890 NSS NSS NSS NSS A77809 NSS NSS A77810 NSS NSS

Bur 7-3341

DESCRIPTION CRANKSHAFT - engine, remanufactured, North America only, component parts sliown on this page do not apply to the remanufactured assembly, for service order J908031 crankshaft assembly, item 1 RETURN NUMBER - use this part number to return crankshaft for credit when using a remanufactured assembly CRANKSHAFT A S S E M B L Y - engine G E A R - crankshaft PIN-dowel S E A L - oil, crankshaft front, order item 13, A77889 kit P U L L E Y - crankshaft vibration damper FLANGE - adapter, pulley BOLT - hex flange, special, 12 - 1.25 x 36 mm RETAINER - seal, rear cover BOLT - heavy hex flange, 6 -1.0 x 15 mm G A S K E T - rear cover retainer BEARING - main, upper and lower set, standard, 4-390 Engine BEARING - main, upper and lower set, standard, 4T-390 Engine BEARING - main, upper and lower set, 0.25 mm undersize BEARING - main, upper and lower set, 0.50 mm undersize BEARING - main, upper and lower set, 0.75 mm undersize BEARING - main, upper and lower set, 1.00 mm undersize BEARING - main thrust, upper and lower set, standard, 4-390 Engine BEARING - main thrust, upper and lower set, standard, 4T-390 Engine BEARING - main thrust, upper and lower set, 0.25 mm undersize BEARING - main thrust, upper and lower set, 0.50 mm undersize BEARING - main thrust, upper and lower set, 0.75 mm undersize BEARING - main thrust, upper and lower set, 1.00 mm undersize BEARING - main thrust, upper and lower set, 0.50 mm undersize, 0.50 mm oversize thrust BEARING - main thrust, upper and lower set, 1.00 mm undersize, 1.00 mm oversize thrust KIT - oil seal, crankshaft front S E A L - oil, front T O O L - installation T O O L - installation SHIELD - dust KIT - oil seal, crankshaft front, includes wear sleeve S E A L - oil, front S L E E V E - wear, not shown T O O L - installation SHIELD-dust KIT - oil seal, crankshaft rear T O O L - installation S E A L - oil, rear KIT - oil seal, crankshaft rear, includes wear sleeve S L E E V E - wear S E A L - o i l , rear

REQ'D.

1 1 1 1 1 1 1 1 4 1 6 1 4 4 4 4 4 4

Issued April, 1998

2-54

B9501053S

570LXT and 580L Series 2

2-55

F L Y W H E E L AND HOUSING 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. J930886 854-12040 J925234 613-8016 J912473 J910248 238-5212 J922595 NSS NSS NSS J913689 353-225 J904361 J901395

Bur 7-3341

DESCRIPTION HOUSING - flywheel BOLT - heavy hex flange, 12 - 1.75 x 40 mm, class 10.9 PLATE-cover BOLT - hex, 8 -1.25 x 16 mm, plate retaining O-RING - flywheel housing to block PLUG - flywheel housing O-RING - 7/8 ID x 1/8 inch wide, sealing PLATE A S S E M B L Y - flex GEAR - ring, flywheel PLATE-flex NUT - sealing ADAPTER - crankshaft PLUG - slotted hex, 3/4 inch NF RING - clamping BOLT - hex, special, 12 - 1.25 x 32 mm

REQ'D. 1 8 I 2 1 1 1 1 1 1 6 1 1 1 8

Issued April, 1998

2-56

BT96M053

570LXT and 580L Series 2 PISTONS AND CONNECTING RODS 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO.

2-57

REQ'D.

DESCRIPTION

PISTONS

1 2 3 4 5 6

J802747 J802746 NSS NSS NSS NSS J901706 J919053

KIT - piston, standard KIT - ring, standard RING - compression, top RING - compression, middle R I N G - o i l , bottom PISTON - cylinder, standard RING - snap PIN - piston

4 1 1 1 1 1 2 1

1 2 3 4 5 6

J802764 J802422 NSS NSS NSS NSS J901706 J919053

KIT - piston, 0.5 mm oversize KIT - ring, 0.5 mm oversize RING - compression, top RING - compression, middle R I N G - o i l , bottom PISTON - cylinder, 0.5 mm oversize RING - snap PIN - piston

4 1 1 1 1 1 2 1

1 2 3 4 5 6

J802765 J802423 NSS NSS NSS NSS J901706 J919053

KIT - piston, 1.0 mm oversize KIT - ring, 1.0 mm oversize RING - compression, top RING - compression, middle R I N G - o i l , bottom PISTON - cylinder, 1.0 mm oversize RING - snap PIN - piston

1 1 1 1 1 1 2 1

7

J904166

LINER - piston, used only in engine block repair (When liner is installed, use J802747 standard piston kit)

UAR

CONNECTING RODS JR942581

JC901569

8 9

J942581 NSS J941476 J900919 A77465 A77466 A77467 A77468 A77469

Bur 7-3341

ROD A S S E M B L Y - connecting, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly R E T U R N NUMBER - use this part number to return connecting rod for credit when using a remanufactured assembly ROD A S S E M B L Y - connecting, new, includes both halves ROD - connecting BUSHING - connecting rod BOLT - hex, special KIT - bearing, upper and lower set, standard KIT - bearing, upper and lower set, 0.25 mm oversize KIT - bearing, upper and lower set, 0.50 mm oversize KIT - bearing, upper and lower set, 0.75 mm oversize KIT - bearing, upper and lower set, 1.00 mm oversize

1 1 4 1 1 2 4 4 4 4 4

Issued April, 1998

2-58

BT96M053

570LXT and 580L Series 2

2-59

PISTONS AND CONNECTING RODS 4-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO.

REQ'D.

DESCRIPTION

PISTONS

1 2 3 4 5 6

J804980 J804930 NSS NSS NSS NSS J901706 J919053

KIT - piston, standard KIT - ring, standard RING - compression, top RING - compression, middle RING - oil, bottom PISTON - cylinder, standard RING - snap PIN - piston

4 1 1 1 1 1 2 1

1 2 3 4 5 6

J804981 J804931 NSS NSS NSS NSS J901706 J919053

KIT - piston, 0.5 mm oversize KIT - ring, 0.5 mm oversize RING - compression, top RING - compression, middle RING - oil, bottom PISTON - cylinder, 0.5 mm oversize RING - snap PIN - piston

4 1 1 1 1 1 2 1

1 2 3 4 5 6

J804982 J804932 NSS NSS NSS NSS J901706 J919053

KIT - piston, 1.0 mm oversize KIT - ring, 1.0 mm oversize RING - compression, top RING - compression, middle RING-oil, bottom PISTON - cylinder, 1.0 mm oversize RING - snap PIN - piston

4 1 1 1 1 1 2

7

J904166

LINER - piston, used only in engine block repair (When liner is installed, use J804980 standard piston kit)

UAR

CONNECTING RODS JR942581

JC901569

8 9

J942581 NSS J941476 J900919 A77894 A77466 A77467 A77468 A77469

Bur 7-3341

ROD ASSEMBLY - connecting, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly RETURN NUMBER - use this part number to return connecting rod for credit when using a remanufactured assembly ROD ASSEMBLY - connecting, new, includes both halves ROD - connecting BUSHING - connecting rod BOLT - hex, special KIT - bearing, upper and lower set, standard KIT - bearing, upper and lower set, 0.25 mm oversize KIT - bearing, upper and lower set, 0.50 mm oversize KIT - bearing, upper and lower set, 0.75 mm oversize KIT - bearing, upper and lower set, 1.00 mm oversize

1 1 4 1 1 2 4 4 4 4 4

Issued April, 1998

2-60

®

SI

BS97D187

2-61

570LXT and 580L Series 2

G A S K E T KIT 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO.

REQ'D.

DESCRIPTION

VALVE GRIND 1 2 2 3 4 5 6 8 9 10 11 12 13 15

* A77870 J923331 J901097 J921640 J919369 J905443 J931605 J931350 J930906 J903380 J906659 J909356 J914856 J823921 J928406

KIT - gasket, valve grind GASKET - thermostat housing SEAL - valve, intake, identified by color black with orange band SEAL - valve, identified by color orange with silver band GASKET - turbocharger to manifold GASKET - exhaust manifold GASKET - intake manifold GASKET - turbo oil drain tube SEAL - rocker arm cover SEAL - connector, fuel drain manifold tube SEAL - injector nozzle, 7 mm injector tip 0-RING - sealing, body to nut GASKET - air crossover connection GAUGE - cylinder head, bolt length ISOLATOR - noise, rocker arm cover

1 1 4 4 1 4 1 1 4 4 4 4 1 1 4

* NOTE: When just the valve grind gasket kit is used, also order the required cylinder head gasket, item 2, page 2-37.

Bur 7-3341

Issued April, 1998

2-62

BT96H199

2-63

570LXT and 580L Series 2

G A S K E T KIT 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO.

REQ'D.

DESCRIPTION

CYLINDER BLOCK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

*A77864 J903475 J918673 J931351 J915772 J913994 J929751 238-5341 J283767 J928493 J906697 J942914 J929792 J902425 J906696 J929457 J912473 J931348 J928759 J930993

KIT - gasket, cylinder block SEAL - front access cover GASKET - front cover, to housing GASKET - gear housing, timing RING - quad, timing pin housing 0-RING - sealing, timing pin GASKET - access cover plate, accessory drive O-RING - 3-1/2 ID X 3/16 inch wide, water pump to cylinder block GASKET - tappet cover GASKET - rear cover retainer, crankshaft O-RING - sealing, 50 mm ID, water inlet connection GASKET - oil cooler core GASKET - filter head, oil WASHER - sealing, plug, oil pan O-RING - 38 mm (1-1/2 inch) ID, engine oil fill tube O-RING - oil filter plug O-RING - flywheel housing to block GASKET - mounting, fuel transfer pump SEAL - cover bolt O-RING - sealing

4 1

* NOTE: For complete engine overhaul, order 1 - cylinder block kit, 1 - valve grind kit on page 2-61,1 - oil pan kit on page 2-35,1 - front and rear crankshaft seal kit on page 2-53 and the required cylinder head gasket on page 2-37.

Bur 7-3341

Issued April, 1998

570LXT and 580L Series 2

3-1

ALPHABETICAL INDEX FUEL SYSTEM DESCRIPTION Filter Fuel Cooler Fuel Reservoir Fuel Reservoir Lines Injection System Nozzle - Injection Pump and Drive - Injection Sensor - Fuel Level Throttle Control Linkage Foot Controls Hand Control

Bur 7-3341

PAGE 3-13 3-5 3-3,3-5 3-3,3-5 3-11 3-19,3-21 3-15,3-17 3-3,3-5 3-9 3-7

Issued April, 1998

3-2

(43) / T T V V

(4^

Q.

BT98D065

570LXT and 580L Series 2

3-3

F U E L R E S E R V O I R AND F U E L L E V E L SENSOR REF. 1

PART NO. 284041A3

1A

281819A4

2 3 3A 4 5 6

627-20040 302358A1 896-11020 185926A1 130049A1 218-5211

6A 7 8 10

237-6010 214-1708 214-1704 284431A1

10

298463A1

11 12 13 14 15 16 17 18 19 20

188311A2 D75465 196252A1 234892A1 130047A1 515-23127 121856A1 1348264C1 234888A1 244552A1

20A

284452A2

21 22 23 24 25

130048A1 LI8337 194199A1 217-372 196247A1

29

189602A2

29A

188009A2

DESCRIPTION REQ'D. TANK - fuel reservoir, 31 gallon, includes left-hand steps, mounts to left-hand side of chassis, also includes Ref 6 plug 1 TANK - fuel reservoir, 40 gallon, optional, includes left-hand steps, mounts to left-hand side of chassis, includes Ref 6 plug, if used, not shown 1 BOLT - hex, full threads, 20 - 2.5 x 40 mm, class 10.9 4 WASHER - flat, hardened, special 2 WASHER - flat, 22 x 37 x 4 mm, hardened 2 SPACER - bushing, left-hand side of tank 2 CAP - fuel tank, non-vented 1 PLUG - hex socket, 7/8-14 inch 0-ring boss, drain, included with Ref 1 or 1A fuel tank 1 O-RING - 3/4 ID x 3/32 inch wide 1 CLAMP - adj, 1/2 - 29/32 inch dia 2 CLAMP - adj, 1/4 - 5/8 inch dia, center hose 1 SENSOR - fuel level, includes grounding nut, lock washer and flat washer, 31 gallon tank, Ref 1 1 SENSOR - fuel level, includes grounding nut, lock washer and flat washer, 40 gallon tank, Ref 1A 1 GASKET - fuel sensor 1 SCREW - self-tapping, hex washer head, special, No. 10 NF x 5/8 inch 4 CLAMP - hose 3 HOSE -1100 mm (43-5/16 inch) long, vent 1 VENT - fuel, 1/4 inch PTF short 1 CLAMP-P-type, 1/2 inch ID 1 BOLT - hex washer, special, 10 -1.5 x 30 mm 1 CLAMP - hose, 3/8 inch 1-3 HOSE - 1280 mm (50-7/16 inch) long, fuel supply, to fuel lift pump 1 HOSE - 2550 mm (100-7/16 inch) long, fuel return, fuel cooler to tank, models without turbocharged engine 1 HOSE - 1900 mm (74-13/16 inch) long, fuel return, attaches to injector return line on engine, models with turbocharged engine, without air conditioning 1 SLEEVE - 203 mm (8 inch) long, fuel line hose guard 1 STRAP - tie, 15 inch, nylon, retaining UAR FILTER-fuel, in-line 1 ELBOW - 90 degree, 1/2 stem end x 1/4 inch PT, to engine fuel lift pump 1 HOSE -13 (1/2) X 20 (25/32) x 78 mm (3-5/64 inch) long, fuel filter to lift pump 1 COVER - left-hand loader lift frame tubing, mounted above fuel reservoir, models without clam bucket or auxiliary hydraulics, replaces 189602A1 cover 1 COVER - left-hand loader lift frame tubing, mounted above fuel reservoir, models with clam bucket, not shown, replaces 188009A1 cover 1 Continued on next page

Bur 7-3341

Issued April, 1998

3-4

18)

@

/

n r43^

(Ter

(D ^

(p

BTgsDoes

570LXT and 580L Series 2

3-5

F U E L RESERVOIR AND F U E L L E V E L SENSOR REF. 30 31 32 34 35 37 38

PART NO. * 191046A1 614-8016 895-15008 895-11010 829-1410 D40442 814-10045

38

614-10020

39 40 41 42 43 44 46

307348A1 **241685A1 **614-8016 **143219A1 * * LI8337 **303922A1 307577A1

DESCRIPTION TRIM - edge, 650 mm (25-19/32 inch) long, cut from A165860 bulk trim BOLT - hex, full threads, 8 -1.25 x 16 mm, if used WASHER - flat, 9 x 20 x 1.6 mm, if used WASHER - flat. 11 X 20 x 2 mm NUT - hex, 10 mm -1.5, class 10.9, 189602A1 cover TRIM - edge, 305 mm (12 inch) long, cut from F42827 bulk trim BOLT - hex, 10 -1.5 x 45 mm, used with 188009A2 cover on models with three spool valve BOLT - hex, full threads, 10 -1.5 x 20 mm, used with 189602A2 cover on models with two spool valve PAD - anti-skid, 700 mm (27-9/16 inch) long COOLER-fuel BOLT-hex, full threads, 8 - 1 . 2 5 x 1 6 mm GUARD - hose sleeve STRAP - tie, 15 inch HOSE -1225 mm (48-1/4 inch) long, injection pump to fuel cooler BOLT - hex washer, self-aligning, 8 - 1.25 x 20 mm

A165860

TRIM - edge, bulk, 696 mm (27-3/8 inch) long

F42827

TRIM - edge, bulk, 2946 mm (116 inch) long

REQ'D. 1 1 1 1-2 1 1 1 1 2 1 2 2 4 1 1 1 UAR

•NOTE: Apply 75 mm (3 inch) of trim to front lower edge and 570 mm (22-7/16 inch) of trim to outside lower edge of cover. * * NOTE: Reference items 40 through 44 are used on models without turbocharged engine.

Bur 7-3341

Issued April, 1998

3-6

BT97M204

570LXT and 580L Series 2 T H R O T T L E CONTROL LINKAGE HAND CONTROL 580L MODELS REF. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16

PART NO. 305067A1 A177435 814-12045 896-11012 D148962 496-81018 832-10412 495-31022 432-48 121335A1 LI8337 225-14210 213-123 427-3058 432-48

Bur 7-3341

DESCRIPTION LEVER - hand throttle KNOB - lever, lever BOLT - hex, 12 - 1.75 x 45 mm WASHER - flat, 13.5 x 24 x 3 mm, hardened WASHER - Belleville WASHER - flat, 33/64 x 2 x 1/8 inch, hardened NUT - hex, self-locking, 12 mm -1.75 WASHER - flat, 7/32 x 1/2 x 3/64 inch PIN-cotter, 1/16x1/2 inch CABLE - control, hand throttle STRAP - tie, 15 inch, nylon, retaining NUT-hex. No. 10NF CLEVIS - adjustable, No. 10 NF PIN - clevis, 3/16 X 9/16 inch, hardened PIN - cotter, 1/16 x 1/2 inch

3-7

REQ'D.

4

•

Issued April, 1998

3-8

BT97M155

570LXT and 580L Series 2

3-9

THROTTLE CONTROL LINKAGE FOOT CONTROLS REF. 1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO. 282242A1 132931A1 189109A1 282931A1 255291A1 256776A1 895-11005 800-435 D124857 814-8050 892-11008 895-11008 123558A1 123392A1 245287A1 302846A1 838-3640 213-123 427-3058 432-48 225-14210 275454A1 275456A1 614-8025 892-11008 275455A1 627-12030 892-11012 278183A1 275457A1 492-11025 425-154 614-6016 892-11006 895-11006

Bur 7-3341

DESCRIPTION PEDAL - accelerator, plastic BOOT -1/2 inch rod, accelerator pedal rod RETAINER - boot spring ROD - accelerator pedal shaft PIN-throttle pedal SPRING-1/16x1/2 inch WASHER - flat, 5.5 x 10 x 1 mm RING - E-type, external retaining. No. 5 BLOCK - cross shaft BOLT - hex, 8 - 1.25 x 50 mm WASHER - lock, 8 mm WASHER - flat, 9 x 17 x 1.6 mm SPRING - throttle return SPACER - spring retaining BRACKET - spring return LEVER - throttle control PIN - roll, 6 X 40 mm CLEVIS - adjustable, No. 10 NF PIN - clevis, 3/16 x 9/16 inch, hardened PIN-cotter, 1/16x1/2 inch NUT-hex, No. 10NF CABLE - throttle, to injection pump BRACKET - throttle, mounts on firewall weld nuts BOLT - hex, full threads, 8 -1.25 x 25 mm WASHER - lock, 8 mm BRACKET - throttle BOLT - hex, full threads, 12 -1.75 x 30 mm, class 10.9 WASHER-lock, 12 mm JOINT-ball BAR - throttle lever WASHER-lock, 1/4 inch NUT - hex, jam, 1/4 inch NF BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - lock, 6 mm WASHER - flat, 6.6 X 12 X 1.6 mm

REQ'D.

2 2 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 2 2 2

Issued April, 1998

3-10

9—~m)

BT97K219

3-11

570LXT and 580L Series 2

FUEL INJECTION SYSTEM 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1

PART NO. J930143

1

J930154

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

J929393 J929394 J929395 J929396 J927633 J903380 J905307 J929490 J906659 J920414 J917746 J904711 J920854 J917717 J918785 J918786 J918784

Bur 7-3341

DESCRIPTION PUMP ASSEMBLY - fuel injection, without aneroid, 4-390 engine, parts list page 3-15 PUMP ASSEMBLY - fuel injection, without aneroid, 4T-390 engine, parts list page 3-15B TUBE - fuel injector. No. 1 cylinder TUBE - fuel injector, No. 2 cylinder TUBE - fuel injector. No. 3 cylinder TUBE - fuel injector. No. 4 cylinder TUBE - manifold, fuel SEAL - connector BOLT - banjo drain, special NOZZLE ASSEMBLY - fuel injection, parts list page 3-19 SEAL - injector nozzle, 7 mm injector tip BRACE-fuel tube CLAMP - fuel tube BRACKET-fuel tube BOLT - hex, captive washer, special, 5 - 0.8 x 20 mm BRACKET-fuel tube BRACE-tube CLAMP - vibration BRACE-tube

REO'D. 1

4 4 4 4 2 8 4 7 2 1 2 1

Issued April, 1998

3-12

570LXT and 580L Series 2

3-13

FUEL FILTER 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. J925955 J931062 J914284 J931348 J933254 845-8025 J917280 J918191 J918188 J916361 J924726 J927633 J933250 J918192 J912886 J932035 J924725 J918192 J905860 J911446 J905403 844-8025

Bur 7-3341

DESCRIPTION ADAPTER-fuel filter FILTER-fuel SPACER - fuel transfer pump mounting GASKET - mounting, fuel transfer pump PUMP - fuel transfer BOLT - heavy hex flange, 8 - 1.25 x 25 mm TUBE-supply WASHER - sealing, special, 1 2 x 1 8 x 1 mm WASHER - sealing BOLT - banjo connector, 12 -1.5 x 24 mm VALVE-check TUBE - manifold, fuel BOLT - banjo connector WASHER - sealing, special, 14 x 20 x 1 mm VALVE - overflow TUBE - supply, fuel BOLT - banjo connector WASHER - sealing, special, 14 x 20 x 1 mm BOLT ASSEMBLY - banjo hex, special BOLT - banjo connector, 12 -1.50 x 24 mm SCREW - hex, special, vent BOLT - heavy hex flange, 8 -1.25 x 25 mm

REQ'D. 1 1 1 1 1 2 1 4 2 1 1 1 1 2 1 1 1 2 1 1 1 1

Issued April, 1998

3-14

0

O

CSB

1

(27A)

570LXT and 580L Series 2

3-15

FUEL INJECTION PUMP AND DRIVE 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR930143

JR930154

JC930143 1

J930143

1

J930154

2 3 4 6 7 8 9 10 13 14 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 35 36 37 38 39

A77720 J928981 J912888 J932096 933697R1 691292C1 680187C1 1808728C1 A77775 A41852 1808822C1 895-11006 892-11006 829-1306 628-6016 J931450 J915036 825-2410 J918536 A77512 J941472 637-72081 J933291 218-752 J932529 NSS NSS NSS NSS NSS NSS J930993 J930590 845-6012

DESCRIPTION REQ'D. PUMP ASSEMBLY - fuel injection, remanufactured, North America only, component parts sinown on this page do not apply to the remanufactured assembly, 4-390 engine, for service order J930143 pump assembly 1 PUMP ASSEMBLY - fuel injection, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly, 4T-390 engine, for service order J930154 pump assembly RETURN NUMBER - use this part number to return pump core for credit when using a remanufactured assembly PUMP ASSEMBLY - fuel injection, without aneroid, used on 4-390 engine PUMP ASSEMBLY - fuel injection, without aneroid, used on 4T-390 engine PIN - timing WASHER - lock, timing plug PLUG - timing VALVE - overflow WASHER - valve sealing HOUSING - spring return O-RING - sealing, special LEVER - throttle control WASHER - lock NUT - hex, self-locking BOLT - throttle lever WASHER - flat, 6.6 x 12 x 1.6 mm WASHER - lock, 6 mm NUT - hex, 6 mm -1.0, class 10 BOLT - hex, full threads, 6 -1.0 x 16 mm, class 10.9 GEAR - fuel pump STUD - pump mounting NUT - hex flange, 10 mm -1.5 HOSE - flexible ELBOW - 90 degree NIPPLE - hex, 7/16-20 inch flare x 10 -1.0 mm str thread O-RING - 8.1 ID x 1.6 mm wide TEE - 7/16-20 flare x flare x fem swivel CAP-hex, 7/16-20 inch SOLENOID - fuel shutoff, 12 volt SPRING - return, plunger STRAP - tie, boot to solenoid BOOT - protective, plunger NUT - hex, jam WASHER - lock JOINT-ball O-RING - sealing BRACKET - solenoid mounting BOLT - heavy hex flange, 6 -1.0 x 12 mm 2 Continued on next page

Bur 7-3341

Issued April, 1998

3-16

ST--,

O

OKB

(27A)

BT97K218

\:;f.- '.v.;

570LXT and 580L Series 2

3-17

FUEL INJECTION PUMP AND DRIVE 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 40 41 42 43

PART NO. J929456 J802998 NSS 832-41306 J934022

Bur 7-3341

DESCRIPTION BOLT - hex, 16 - 2.0 x 12 mm KIT - pump shutoff lever LEVER - pump shutoff NUT - hex, self-locking, 6 mm -1.0, class 10 WASHER - flat, special

REO'D. 2 1 1 1 1

Issued April, 1998

3-18

i 0—

0-

0—

B920892S

570LXT and 580L Series 2

3-19

FUEL INJECTION NOZZLE 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF.

PART NO. JR929490

JR930573

JC929490 JC930573 1 1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

J929490 J930573 J909356 *J906659 NSS NSS NSS NSS NSS NSS 1806233C1 1806234C1 1806235C1 1806236C1 1806237C1 1806238C1 1806239C1 1806240C1 1806241 CI 1806242C1 1806243C1 1806244C1 1806245C1 1806246C1 1806247C1 1806248C1 1806249C1 1806250C1

DESCRIPTION NOZZLE ASSEMBLY - fuel injection, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly, 4T-390 engine NOZZLE ASSEMBLY - fuel injection, remanufactured. North America only, component parts shown on this page do not apply to the remanufactured assembly, 4-390 engine RETURN NUMBER - use this part number to return nozzle assembly core for credit when using a remanufactured assembly, 4T-390 engine RETURN NUMBER - use this part number to return nozzle assembly core for credit when using a remanufactured assembly, 4-390 engine NOZZLE ASSEMBLY - fuel injection, used on 4T-390 engine NOZZLE ASSEMBLY - fuel injection, used on 4-390 engine 0-RING - sealing, body to nut SEAL - injector nozzle, 7 mm injector tip BODY - injector SPRING - nozzle pressure SEAT - nozzle pressure spring STOP - nozzle valve TIP - nozzle injector NUT - cap, nozzle tip SHIM nozzle, 1.00 mm SHIM nozzle, 1.04 mm SHIM nozzle, 1.08 mm SHIM nozzle, 1.10 mm SHIM nozzle, 1.14 mm SHIM nozzle, 1.18 mm SHIM nozzle, 1.20 mm SHIM nozzle, 1.24 mm SHIM nozzle, 1.28 mm SHIM nozzle, 1.30 mm SHIM nozzle, 1.34 mm SHIM nozzle, 1.38 mm SHIM nozzle, 1.40 mm SHIM nozzle, 1.44 mm SHIM - nozzle, 1.48 mm SHIM - nozzle, 1.50 mm SHIM - nozzle, 1.54 mm SHIM - nozzle, 1.58 mm

REQ'D.

4

4 4 4 4 4

UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR

* NOTE: Whenever a nozzle is removed from the cylinder head, J906659 seal must be replaced before nozzle is installed in cylinder head. Continued on next page

Bur 7-3341

Issued April, 1998

3-20

i

Or

B920892S

570LXT and 580L Series 2

3-21

FUEL INJECTION NOZZLE 4-390 EMISSIONS CERTIFIED ENGINE 4T-390 EMISSIONS CERTIFIED ENGINE REF. 10 10 10 10 10 10 10 10 10 10 10 10

PART NO. 1806251 CI 1806252C1 1806253C1 1806254C1 1806255C1 1806256C1 1806257C1 1806258C1 1806259C1 1806260C1 1806261 CI 1806262C1

Bur 7-3341

SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM - nozzle, SHIM-nozzle, SHIM - nozzle, SHIM - nozzle,

DESCRIPTION 1.60 mm 1.64 mm 1.68 mm 1.70 mm 1.74 mm 1.78 mm 1.80 mm 1.84 mm 1.88 mm 1.90 mm 1.94 mm 1.98 mm

REQ'D. UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR UAR

Issued April, 1998

570LXT and 580L Series 2

4-1

ALPHABETICAL INDEX ELECTRICAL DESCRIPTION Alarm - Backup Alternator Alternator Mounting Antenna - Fleet Management System Antenna - Radio Batteries and Cables Models With Cold Start Models Without Cold Start Beacon - Rotating Cluster - Instrument Consoles - Instrument Electrical Circuits Auxiliary Hydraulics - Backhoe Engine Front Console Side Console Tractor Lamp - Cab Tractor Lamp - Canopy Fleet Management System Harness - Electrical Adapter-Cab Adapter - Engine Auxiliary Hydraulics - Backhoe Auxiliary Hydraulics - Hand Held Cab Canopy Clutch Cutout Transmission Gear Shift Loader Control Lever Creeper Drive and PTO Engine Front Console Optional Equipment - Side and Chassis Radio Side Console Horn Instrument Cluster Instrument Panel and Covers - Front Instrument Panel and Covers - Side Lamps-Cab Lamps - Canopy Outlets - Power Plug Radio Ready Kit Starter Starter Mounting

Bur 7-3341

PAGE 4-45 4-7 4-9 4-53 4-49 4-15 4-13 4-47 4-27 4-23,4-25 4-51 4-11 4-17 4-19,4-21 4-33 4-29,4-31 4-53 4-19 4-19 4-51 4-21 4-33 4-29,4-31 4-11 4-21 4-19 4-11 4-17 4-19 4-49 4-19,4-21 4-45 4-27 4-23 4-25 4-37,4-43 4-35 - 4-41 4-21 4-49 4-3,4-5 4-9

Issued April, 1998

4-2

0

@

@

570LXT and 580L Series 2

4-3

STARTER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 1987559C1 A46948 104588A1 NSS NSS NSS NSS NSS 1546500C1 A47243 A47128 892-11006 495-81252 A47127 104587A1 211-1311 A47232 A47233 A47234 A47235 A47236 A47240 NSS NSS NSS NSS NSS NSS A47241

DESCRIPTION STARTER ASSEMBLY - engine, new HOUSING - drive end SWITCH ASSEMBLY - magnetic, includes items 4-8 SOLENOID - switch GASKET - solenoid cover COVER - solenoid SCREW - cover to switch WASHER - cover screw O-RING - 47 ID X 2.4 mm wide, switch to housing BOLT ASSEMBLY - through BOLT - tie, starter, through WASHER - lock, 6 mm WASHER - flat, 1/4x9/16x1/16 inch O-RING - bolt seal CLUTCH-drive BALL - chrome alloy steel, 11/32 inch, grade 200 SPRING - compression, 2-13/16 inch free length, clutch drive PINION-idler WASHER - thrust, idler pinion ROLLER - pinion bearing, idler RETAINER - roller bearing HOUSING ASSEMBLY - with coil and brushes HOUSING - starter COIL-field BRUSHES - starter SHOE - pole SCREW - pole shoes BOOT - magnetic switch terminal PLATE-lock

REQ'D. 1 1 1 1 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 5 1 1 1 1 2 4 4 1 1

Continued on next page

Bur 7-3341

Issued April, 1998

4-4

0

®

B9408147S

4-5

570LXT and 580L Series 2

STARTER REF. 28 29 30 31 32 33 34 35

36 37 38 39 40 42 43 44 45

PART NO. REF A47242 452698C1 A47247 A47239 A47249 A47237 A47238 A47244 A47230 A47129 195-2015 A47130 A46950 892-11005 892-11010 825-1410 A10454 104589A1

Bur 7-3341

DESCRIPTION STARTER ASSEMBLY - engine, continued from previous page ARMATURE ASSEMBLY - starter BEARING-ball BEARING - drive end HOLDER ASSEMBLY - brush (Includes 2 brushes) SPRING - brush tension FRAME - commutator end COVER-endframe SCREW ASSEMBLY - with washer, brush retaining, brush holder to cover BOLT ASSEMBLY - commutator end cover to drive end housing BOLT ASSEMBLY - with washer WASHER - flat, 1/4 x 1-3/4 x 1/16 inch 0-RING - bolt seal SCREW - terminal, special, 5 x 8 mm WASHER - lock, 5 mm WASHER-lock, 10 mm NUT - hex, 10 mm -1.5, field coil terminal WASHER - spring, field coil terminal BUSHING - insulation

REQ'D.

4 1 1 2 3

Issued April, 1998

4-6

BS97N125

570LXT and 580L Series 2

4-7

ALTERNATOR REF. 1 2 4 5 6 7 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. A187873 A187903 A187906 1964968C1 1530431 C I 3079134R1 1964969C1 A187904 A187917 A187899 A187504 1964966C1 A186186 1964964C1 A187901 A186183 3078897R1 NSS NSS NSS NSS NSS A186182 A186193 221425R1 J908560 J908563

Bur 7-3341

REQ'D. DESCRIPTION ALTERNATOR ASSEMBLY - engine, 65 ampere, electrical HOUSING - collector ring end REGULATOR - voltage BRUSH - alternator, set of two BOLT - with washer, rectifier bridge retaining CAPACITOR - alternator SCREW - special. Fillister, capacitor retaining SET - hardware, terminal RECTIFIER - alternator SHIELD - alternator BOLT - hex flange, special, voltage regulator retaining STATOR - alternator BEARING - ball, rotor, collector ring end ROTOR - alternator PLATE - bearing retaining BEARING - ball, rotor, drive end KIT - rotor retaining RING - spacer WASHER - rotor shaft NUT - rotor shaft KEY - pulley retainer, not used in A187873 alternator SCREW - bearing retaining plate HOUSING - drive end BOLT - slotted, special, cover retaining FAN - alternator, not included with alternator assembly, order separately PULLEY - drive, not included with alternator assembly, order separately. RETAINER - pulley, not included with alternator assembly, order separately

Issued April, 1998

4-8

B940814SS

570LXT and 580L Series 2 STARTER AND ALTERNATOR REF. 1 2 3 4 5 6 7 8

PART NO. 1987559C1 814-10040 J925953 A187873 814-10100 J902469 J903089 614-8020

Bur 7-3341

4-9

MOUNTING

DESCRIPTION STARTER ASSEMBLY - engine, new, parts list pages 4-3 and 4-5 BOLT - hex, 10 - 1 . 5 x 40 mm BELT - fan, V-ribbed, alternator and fan ALTERNATOR ASSEMBLY - engine, 65 ampere, parts list page 4-7 BOLT - hex, 10 - 1 . 5 x 100 mm SPACER - alternator mounting BRACE - alternator mounting BOLT - hex, full threads, 8 - 1.25 x 20 mm

REQ'D. 1 2

2

Issued April, 1998

4-10

WINDSHIELD WASHER PUMP

TO FRONT CONSOLE HARNESS

COOLANT TEMPERATURE SWITCH

c STARTER SOLENOID ([S ALTERNATOR

TRANSMISSION CONTROL SOLENOID

®

HYDRAULIC FILTER RESTRICTION POUR WHEEL DRIVE SOLENOID SWITCH LH PARKING / BRAKE SWITCH FUEL SHUT OFF/^^^P ^ ' "SOLENOID" Y REAR AXLE —"^i^ I VNTEMP. E M P SWITCH bWI HORN\ \

COLD START SOLENOID FUEL LEVEL SENDER TO SIDE CONSOLE HARNESS SEAT POSITION SWITCH

/ TO AIR SUSPENSION SEAT BACKUP ALARM 'LOADER VALVE RETURN-TO-DIG SOLENOID DIFFERENTIAL LOCK SOLENOID RH PARKING BRAKE SWITCH

BS98D015

570LXT and 580L Series 2

4-11

ENGINE WIRING H A R N E S S AND CONNECTIONS REF. 1 1A

PART NO. 282015A3 282016A3

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

A166057 193-1000 1345488C3 515-23127 D143830 493-21033 829-1408 493-21020 824-1405 D147383 D137363 515-23127 D147383 515-23127 844-10020 A166057 193-1000 242999A1 829-2410 L71879 192196A2 184188A1

24 25 26

49773 844-10025 515-23127

27

814-10060

28 29 30

L I 8337 1983233C1 277016A1

30A 31 32

637-62081 123809A2 123097A1

33 34 35

D147383 781-24613 305342A1

Bur 7-3341

DESCRIPTION REQ'D. HARNESS - engine, main, models without air conditioning 1 HARNESS - engine, main, models with air conditioning, not shown, used in production, for service order 282015A3 engine harness above and 186607A1 air conditioning adapter harness on page 4-19 SENDER - engine water coolant temperature NUT - hex, with external tooth lock washer. No. 10 NF SWITCH - coolant temperature CLAMP - P-type, 1/2 inch ID, uses existing engine hardware WIRE - 675 mm long, alternator to starter WASHER - internal tooth lock, 5/16 inch NUT - hex, 8 mm - 1 . 2 5 , class 10 WASHER - internal tooth lock, 3/16 inch NUT - hex, 5 mm - 0.8 CLAMP - J-type, uses existing engine hardware SWITCH - return-to-dig, see page 9-11 for switch mounting CLAMP - P-type, 1/2 inch ID CLAMP - J-type CLAMP - P-type, 1/2 inch ID BOLT - heavy hex flange, 10 - 1 . 5 x 20 mm SENDER - transmission temperature NUT - hex, with external tooth lock washer, No. 10 NF CLAMP - P-type, double NUT - hex, flange, 10 mm - 1 . 5 , class 10 DIODE - harness, isolation CLAMP - P-type, spring lock WIRE - power, starter to fuseblock, see page 4-21 item 8 for nut at relay block CLAMP - P-type, 1-1/4 inch ID BOLT - heavy hex flange, 10 - 1 . 5 x 25 mm CLAMP - P-type, 1/2 inch ID, see page 7-13, Ref 29 for brake cable bracket BOLT - hex, 10 - 1 . 5 x 60 m m , see page 7-13, Ref 29 for brake cable support bracket and additional hardware STRAP - tie, 15 inch, nylon, retaining 27 SWITCH - restriction, air cleaner SENDER - oil pressure, 10 m m - 1 0-ring thread (part number is stamped on sender) 0-RING - 8.1 ID X 1.6 mm wide, 277016A1 sender, not shown HARNESS - clutch cutout, transmission gear shift lever SWITCH - push-button, clutch cutout, gear shift lever, see page 6-25 for lever and knob CLAMP - J-type, uses existing loader valve mounting hardware BOLT - hex flange, self-tapping, 6 - 1 . 0 x 13 mm 2 STRAP - tie, 450 mm (18 inch) long, air filter restriction branch to air filter inlet tube 1

Issued April, 1998

4-12

•If BS97B264

570LXT and 580L Series 2 BATTERY AND BATTERY

4-13

CABLES

IVIODELS WITHOUT COLD START REF. 1 2 3

PART NO. BMF31E D83485 844-10020

4 5 6 7 8 9 10 11 12 13 14 15 16

144171A1 383619R1 814-10245 D125079 D55561 495-11041 D127018 844-10025 493-11039 895-15008 829-1408 814-8035 257279A1

DESCRIPTION BATTERY - dry, 12 volt, dry, models without cold start STRAP - battery, negative ground BOLT - heavy hex flange, 10 - 1 . 5 x 20 mm, negative battery cable ground bolt to chassis CABLE - positive, 1500 mm long BOOT - positive battery cable B O L T - h e x , 1 0 - 1 . 5 x 2 4 5 mm BRACKET - battery hold-down RETAINER - battery WASHER - flat, 13/32 x 13/16 x 1/16 inch STRAP-ground BOLT - heavy hex flange, 10 - 1 . 5 x 25 mm WASHER - internal-external tooth lock, 3/8 inch WASHER - flat, 9 x 20 x 1.6 mm NUT - hex, 8 mm -1.25, class 10 BOLT - hex, 8 - 1 . 2 5 x 35 mm GROMMET - battery cable, mounts in chassis side channel

REO'D. 1 1 1 1 1 2 2 1 2 2 1 2 1 1 1 2

NOTE: See page 9-93 for battery box.

Bur 7-3341

Issued April, 1998

4-14

BS97M213

570LXT and 580L Series 2

4-15

DUAL BATTERY COLD START REF. 1 2 3 4 5 6 7 8 10 11

PART NO. BMF28S 184498A1 184497A1 D126409 D73383 181338A1 814-10245 495-11041 250854A1 257279A1

Bur 7-3341

DESCRIPTION BATTERY - dry charged, 12 volt, models with cold start CABLE - positive, 1460 mm long CABLE - positive jumper, 227 mm long NUT - hex, special, 3/8 inch NC, battery terminal STRAP - ground, flat PLATE - battery mounting, no longer required B O L T - h e x , 1 0 - 1 . 5 x 2 4 5 mm WASHER - flat, 13/32 x 13/16 x 1/16 inch RETAINER - battery plate, top GROMMET - battery cable, mounts in chassis side channel

REQ'D. 2 1 1 4 2 1 1 1 1 2

Issued April, 1998

4-16

BS98D016

570LXT and 580L Series 2

4-17

FRONT C O N S O L E WIRING H A R N E S S AND CONNECTIONS REF. 1 2 2A 3 4

PART NO. 282014A2 D147383 515-23254 781-24820 123538A1

5 6 7 8 8A

122736A1 131691A1 122740A1 278328A1 236521A1 279520A1 840-1535 D148108 A187990 495-81153

9 10 11 12

Bur 7-3341

DESCRIPTION HARNESS - front console CLAMP - J-type, harness to firewall CLAMP - P-type, 1 inch ID BOLT - hex flange, self-tapping, 8 - 1.25 x 20 mm SWITCH - rocker, dome lamp, if used, see page 4-23 for plug used in place Of switch SWITCH - rocker, hazard, flasher lamps SWITCH - rocker, turn signal SWITCH - rocker, horn LEVER - shuttle shift, transmission, fonward/neutral/reverse switch COLLAR - shuttle lever, includes clamp and (2) nuts BOOT - rubber, handle, shuttle shift lever, not shown SCREW - machine, pan Phillips, 5 - 0.8 x 35 mm SWITCH - rocker, brake lamp TERMINAL - male WASHER - flat, 15/32 x 3/4 x 1/32 inch

REQ'D. 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2

Issued April, 1998

4-18

LOADER LEVER HARNESS ^fev MAIN C H A S S I S H A R N E S S ^

TO OPTIONAL RADIO CAB/ROPS

IGNITION SWITCH

IGNITION SWITCH GROUND,

POWER PLUGS

INSTRUMENT CLUSTER

BS98D017

C24) MAIN C H A S S I S H A R N E S S

SWITCH C O N N E C T I O N S F O R LAMPS 4 WD LOCK GROUND fe" WARNING ALARM

4-19

570LXT and 580L Series 2 SIDE CONSOLE INSTRUMENT HARNESS REF. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18

PART NO. 282013A3 L71879 304898A1 490-1108 193-1000 D128310 121412A1 121414A1 121413A1 121416A1 844-6025 832-10406 184277A1 425-106 490-1108 193-1000 281-4556 D147166 D137468

19 20 21 22

D120561 614-10025 829-1410 844-10020

23 24 26 26A

844-6025 832-10406 L I 8337 278665A4 133041A1

27

130876A1

28

186607A1

DESCRIPTION HARNESS - side instrument console, used with Ref 26A relay DIODE - harness, isolation BRACKET - fuse and relay mounting SCREW - machine, pan Phillips, No. 10 NF x 1/2 inch NUT - hex, with external tooth lock washer. No. 10 NF RELAY - 30 ampere, mini, 12 volt FUSE - mini, 10 ampere, red FUSE - mini, 20 ampere, yellow FUSE - mini, 15 ampere, blue FUSE - mini, 30 ampere, green BOLT - heavy hex flange, 6 - 1 . 0 x 25 mm NUT - hex, self-locking, 6 mm - 1 . 0 BLOCK - junction, power NUT - hex, 3/8 inch NC SCREW - machine, pan Phillips, No. 10 NF x 1/2 inch NUT - hex, with external tooth lock washer, No. 10 NF SCREW - self-tapping, hex washer head. No. 10 NC x 3/8 inch SWITCH - flasher, hazard and turn signal ALARM - warning, for engine water temperature, engine oil pressure and parking brake CLAMP - P-type, warning alarm mounting to bracket BOLT - hex, full threads, 10 - 1 . 5 x 25 mm NUT - hex, 10 mm - 1 . 5 , class 10.9 BOLT - heavy hex flange, 10 - 1 . 5 x 20 mm, ground at loader control bracket brace BOLT - heavy hex flange, 6 - 1 . 0 x 25 mm NUT - hex, self-locking, 6 mm - 1 . 0 S T R A P - t i e , 15 inch RELAY - sealed time delay, shuttle interlock timing relay KIT - harness, field, to install air conditioning on units not presently equipped with air conditioning, order items 27 and 28 HARNESS - adapter, cab, attaches to side console instrument harness for air conditioning connections HARNESS - adpater, engine, attaches to side console instrument harness for air conditioning connections

REO'D. 1 7 1 6 6 13 5 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 UAR 1

1 1 1

^OPTIONAL EQUIPMENT HARNESSES 35 36

*296508A2 *302803A2

HARNESS - side console options HARNESS - chassis options, replaces 302803A1 harness

1 1

• N O T E : Optional equipment consists of ride control, hand held auxiliary hydraulics, auxiliary backhoe hydraulics and hydraulic quick coupler. NOTE: See page 4-21 for additional side console instrument harness and connections.

Bur 7-3341

Issued April, 1998

4-20

BT98D066

570LXT and 580L Series 2

4-21

SIDE CONSOLE INSTRUMENT HARNESS AND CONNECTIONS REF. 1 1A 5

PART NO. 282013A3 844-6025 832-10408

6 8

844-8025 425-106

12 13 14

133711A1 133713A1 133716A1

15 16

133715A1 283167A3

17 18 19 20 21

282775A1 NSS NSS NSS D137820 191532A1

23 24 25 26 27 28 29 30

495-11041 892-11008 829-1408 283779A1 283781A1 296508A2 192299A1 121413A1

DESCRIPTION HARNESS - side instrument console BOLT - heavy hex flange, 6 - 1 . 0 x 25 mm NUT - hex, self-locking, 8 mm - 1 . 2 5 , attaches fuse and relay mounting bracket to parking brake lever mounting bolt BOLT - heavy hex flange, 8 - 1 . 2 5 x 25 mm NUT - hex, 3/8 inch NC, attaches power wire from starter, item 23 on page 4-11, to power junction block SWITCH - rocker, driving lamps SWITCH - rocker, front work lamps SWITCH - rocker, four-wheel drive, if used, see page 4-25 for plug used in place of switch SWITCH - rocker, rear flood lamps SWITCH - rocker, differential lock, 570LXT models only, see page 4-25 for plug used in place of switch SWITCH ASSEMBLY - ignition, includes keys SWITCH - key, without keys NUT - hex, special, key switch mounting KEY - set of two, padded WIRE - ignition switch to ground SWITCH - rocker, hand held auxiliary hydraulics, if used, see page 4-25 for plug used in place of switch WASHER - flat, 13/32 x 13/16 x 1/16 inch WASHER - lock, 8 mm NUT - hex, 8 mm - 1 . 2 5 , class 10 OUTLET - power plug CAP - power plug outlet HARNESS - side console options, hand held DECAL - auxiliary hydraulics FUSE - mini, 15 ampere, auxiliary hydraulics

REQ'D. 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1

NOTE: See page 4-25 for location of rotating beacon switch.

Bur 7-3341

Issued April, 1998

4-22

ROTATED 90 FOR CLARITY

B9501058S

570LXT and 580L Series 2

4-23

FRONT INSTRUMENT PANEL AND C O V E R S REF. 1 1A

PART NO. 119266A1 181316A1

2

137851A1

3 4

844-8020 555-2

5 6 7 8 9 10

833-40406 119267A2 119268A1 140-107 131-861 177164A1

11 12 13 14

140-107 176857A1 126844A1 136450A1

15 16 17 18 19 20 21 24

140-106 495-31022 225-14110 136454A1 D126821 151-522 495-31022 D127335

Bur 7-3341

DESCRIPTION REQ'D. PANEL - instrument, front, cab nnodels, item 1A shown 1 PANEL - instrument, front, ROPS canopy models, with four bolt holes for anti-vandalism cover 1 PLATE - bar, front console mounting to firewall, not included in cab frame 2 BOLT - heavy hex flange, 8 -1.25 x 20 mm 10 BOLT - heavy hex flange, 6 -1.0 x 20 mm, special, instrument panel to firewall 4 NUT-U-type, 6 m m - 1 . 0 4 COVER - upper, steering column 1 COVER - lower, steering column 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch 3 CLAMP - U-type, No. 10 NC 1 BOX - storage compartment (service with 122641A1 box and 120029A1 cover, not shown) 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch 4 NUT-J-type, No. 10 4 PLUG - upper, used in place of dome lamp switch, if used 1 BRACKET - front instrument panel, anti-vandalism, ROPS canopy models 1 SCREW - machine, pan head Phillips, No. 10 NC x 1/2 inch 4 WASHER - flat, 7/32 x 1/2 x 3/64 inch 4 NUT-hex. No. 10NC 4 COVER - anti-vandalism, front instrument panel, ROPS canopy models 1 CORD - manual retaining, anti-vandalism cover 1 RIVET - break mandrel, 3/16 x 9/16 inch 2 WASHER - flat, 7/32 x 1/2 x 3/64 inch 4 RETAINER - magnetic catch, storage compartment 1

Issued April, 1998

4-24

(37)

BT98D018

570LXT and 580L Series 2

4-25

SIDE INSTRUMENT PANEL AND C O V E R S REF. 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 15A 16 17 18 19

PART NO. 245891A2 555-2 120032A1 182276A1 127009A1 131-861 295378A1 *294792A1 555-2 844-6025 895-15006 832-10406 123615A2 140-106 131-619 126844A1 126844A1 353-406 126844A1 126844A1 REF 129586A1

20 21 24 25 30 31

NSS F22426 140-119 181385A1 * 126844A1 * 1340319C1

32 33 34 34A 35 36 37

* 353-429 * 353-401 133714A1 126844A1 126844A1 126844A1 126844A1 F42827 •292654A1

DESCRIPTION REQ'D. COVER - loader control 1 BOLT - heavy hex flange, 6 -1.0 x 20 mm 3 PANEL - fuse access 1 SCREW - special, No. 10 NC x 3/4 inch 2 RETAINER - screw, push-on 2 CLAMP-U-type, No. 10NC 1 PANEL - instrument, side, models without radio, if used, also order (1) 181385A1 threaded insert 1 PANEL - instrument, side, models with radio, if used, also order (1) 181385A1 threaded insert, not shown 1 BOLT - heavy hex flange, 6 -1.0 x 20 mm 3 BOLT - heavy hex flange, 6 -1.0 x 25 mm 1 WASHER - flat, 6.6x25 X 1.6 mm 1 NUT - hex, self-locking, 6 mm -1.0 1 PANEL - instrument cluster mounting 1 SCREW - machine, pan head Phillips, No. 10 NC x 1/2 inch 8 NUT-J-type, No. 10NC 8 PLUG - auxiliary hydraulics, if used 1 PLUG - accessory option, if used 1 PLUG - button, 5/8 inch, nylon, used in place of cold start button, if used 1 PLUG - used in place of differential lock switch, if used 1 PLUG - used in place of four-wheel drive switch, if used 1 DECAL - fuses and relays, see page 9-181, Ref 4 for decal 1 COVER ASSEMBLY - instrument cluster panel, anti-vandalism, uses existing hardware, ROPS canopy models 1 COVER - instrument cluster panel 1 BUMPER - rubber 3 SCREW - machine, pan head Phillips, No. 10 NC x 1-1/4 inch 4 INSERT - threaded, 8 mm -1.25, if used 1 PLUG - ride control location shown, if used 1 PLUG - flat face, pry out, 7/16 inch diameter, if used, replaces 353-425 plug 1 PLUG - flat face, pry out, 11/16 inch diameter 1 PLUG - button, 5/16 inch 2 SWITCH - rocker, rotating beacon 1 PLUG - rotating beacon, if used, not shown 1 PLUG - quick coupler, if used 1 PLUG - accessory, if used 1 PLUG - low flow, if used 1 TRIM - edge, bulk, 2946 mm (116 inch) long

1

PACKAGE - radio-ready, order from Machinery Price List, includes above items marked with an asterisk, plus see parts on pages 4-49 and 9-157

1

NOTE: See page 4-21 for side console switches.

Bur 7-3341

Issued April, 1998

4-26

6

B902634S

(6

570LXT and 580L Series 2

4-27

INSTRUMENT C L U S T E R REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. A187965 A191114 N13545 H422774 H422758 H422766 A45007 N13543 N13542 A47688 N6807 N13546 D146335 D71342 D71343 D71344 A45093 D71346 W10478 A47123 A47125 225-14106 N14225 140-106

Bur 7-3341

DESCRIPTION CLUSTER ASSEMBLY - instrument, tractor HOUSING ASSEMBLY - instrument cluster HOUSING - instrument cluster BOARD - circuit, printed, instrument cluster GASKET - housing CLIP-gauges COVER - instrument cluster GAUGE - tachometer, includes hourmeter GAUGE water temperature GAUGE fuel level GAUGE voltmeter GAUGE oil temperature LENS - identification, warning lamps GASKET-lens GASKET - instrument cluster BOOT - rubber, lamp socket SCREW - special BULB-lamp, No. 168 BULB-lamp, No. 194 SOCKET - lamp SOCKET - lamp, green NUT-hex, No. 6NC SHIELD - instrument cluster SCREW - machine, pan head Phillips, No. 10 NC x 1/2 inch

REQ'D.

.1

2 3 12 8 3 8 3 3 1 4

Issued April, 1998

4-28

BS97M205

570LXT and 580L Series 2 TRACTOR LAMP E L E C T R I C A L CIRCUIT 580L OR 570LXT STANDARD ROPS CANOPY MODELS REF. 1

PART NO. D132681

2

D132682

3 4 5

493-11052 425-148 D135384

6 7 8 9

D121152 281-4556 495-31022 *283001A1

4-29

DESCRIPTION REQ'D. LAMP ASSEMBLY - front driving, outer, parts list page 4-35, no longer available, order ZAA7376350 lamp package 2 LAMP ASSEMBLY - flood and work, rear flood (outer) and center front and rear work lamps, parts list page 4-35, no longer available, order ZAA7376150 lamp package and ZAA8066600 mounting kit 6 WASHER - internal-external tooth lock, 1/2 inch 8 NUT - hex, jam, 1/2 inch NC 8 LAMP ASSEMBLY - turn signal and flasher, amber, front and rear, parts list page 4-39 4 LAMP ASSEMBLY - stop and tail, red, rear, parts list page 4-39 2 SCREW - self-tapping, hex washer head. No. 10 NC x 3/8 inch 12 WASHER - flat, 7/32 x 1/2 x 3/64 inch 12 HARNESS - ROPS canopy, lamps, attaches to side console instrument harness, see page 9-171 or 9-173 for harness cover and clamps that mount to the right-hand ROPS post 1

NOTE: See side console harness page 4-19 for lamp fuses and page 4-21 for lamp switches. * NOTE: See page 4-31 for hamess used on 570LXT short ROPS canopy with minimal roof.

Bur 7-3341

Issued April, 1998

4-30

BS97M206

570LXT and 580L Series 2

4-31

TRACTOR LAMP E L E C T R I C A L CIRCUIT 570LXT SHORT ROPS CANOPY WITH MINIMAL ROOF REF. 1

PART NO. 295065A1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

109080A1 109081A1 409-768 D121152 187-1917 495-21019 D122121 D120124 413-516 492-11031 495-21038 131-636 D134875 413-510 492-11031 D134918

18 19 20

193-1000 493-11020 459-1106

Bur 7-3341

DESCRIPTION REQ'D. HARNESS - ROPS canopy, lamps, 570LXT short ROPS canopy models with minimal roof, attaches to side console harness 1 LAMP ASSEMBLY - front driving, parts list page 4-37 2 LAMP ASSEMBLY - flood and work, rear, parts list page 4-37 2 BOLT - hex serrated flange, 3/8 NC x 1/2 inch 4 LAMP ASSEMBLY - stop and tail, red, parts list page 4-39 2 SCREW - self-tapping, pan head Phillips, No. 8-16 x 5/8 inch 4 WASHER - flat, 3/16 x 7/16 x 3/64 inch 4 LAMP ASSEMBLY - turn signal and flasher, parts list page 4-41 2 BRACKET - side lamps 2 BOLT - hex, 5/16 NC x 1 inch 4 WASHER - lock, 5/16 inch 4 WASHER - fiat, 3/8 x 7/8 x 3/32 inch 4 NUT - J-type, 5/16 inch NC 4 BRACKET - mounting, side lamp bracket to canopy 2 BOLT - hex, 5/16 NC x 5/8 inch 4 WASHER - lock, 5/16 inch 4 WIRE - ground, flasher and stop and tail lamps, to canopy mounting bracket 2 NUT - hex, with external tooth lock washer, No. 10 NF 2 WASHER - internal-external tooth lock, 3/16 inch 2 SCREW - machine, pan head slotted, No. 10 NF x 3/8 inch 2

Issued April, 1998

4-32

®

BS98D019

/

570LXT and 580L Series 2

4-33

TRACTOR LAMP E L E C T R I C A L CIRCUIT WITH CAB REF. 1

PART NO. 282017A2

1A

282018A2

2 3

109080A1 109081A1

4 6

409-768 187834A1

7

187836A1

8 9 10 11 12 13 13A 14

814-8035 892-11008 495-81001 186756A1 183598A2 495-21056 181385A1 131797A1

15

131796A1

16

183504A1

17

131795A1

18

183505A1

19

131794A1

20 21 22 23 24

190-105 181459A1 LI 8337 L60224 1202956C1

DESCRIPTION REQ'D. HARNESS - cab, models without air conditioning, attaches to side console instrument harness 1 HARNESS - cab, models with air conditioning, not shown, attaches to side console instrument harness, used in production, for service order 282017A2 cab harness (item 1) and 130876A1 adapter harness, item 27 on page 4-19 1 LAMP ASSEMBLY - front driving, parts list page 4-37 2 LAMP ASSEMBLY - flood and work, rear flood and front and rear work lamps, parts list page 4-37 6 BOLT - hex serrated flange, 3/8 NC x 1/2 inch 8 BRACKET - left-hand lamp, includes inserts, (4) Ref 13A and (6) Ref 21, cab models 1 BRACKET - right-hand lamp, includes inserts, (4) Ref 13A and (6) Ref 21, cab models 1 BOLT - hex, 8 -1.25 x 35 mm, lamp bracket to cab frame 8 WASHER - lock, 8 mm 8 WASHER-flat, 3/8x1-1/8x1/16 inch 8 WASHER - Belleville 8 SPACER - cab lamp bracket mounting 8 WASHER - flat, 9/16 x 1-3/8 x 7/64 inch 8 INSERT - threaded, 8 mm -1.25 8 LAMP ASSEMBLY - turn signal and flasher, amber lens, left-front, parts list page 4-43 LAMP ASSEMBLY - turn signal and flasher, amber lens, right front, parts list page 4-43 LAMP ASSEMBLY - turn signal and flasher, amber lens, left rear, upper, parts list page 4-43 LAMP ASSEMBLY - stop and tail, red lens, left rear, lower, parts list page 4-43 LAMP ASSEMBLY - turn signal and flasher, amber lens, right rear, upper, not shown, parts list page 4-43 LAMP ASSEMBLY - stop and tail, red lens, right rear, lower, not shown, parts list page 4-43 SCREW - machine, pan Phillips, No. 10 NF x 1-3/4 inch, lamp to bracket 12 INSERT-No. 10 NF 12 STRAP - tie, 15 inch, nylon, retaining 7 BUMPER - rubber 2 CONDUIT - convoluted insulation, 16 (5/8) x 21 (53/64) x 889 mm (35 inch) long, windshield 1

NOTE: See side console harness page 4-19 for lamp fuses and page 4-21 for lamp switches.

Bur 7-3341

Issued April, 1998

4-34

\

B9402006S

570LXT and 580L Series 2

4-35

CANOPY TRACTOR LAMPS 580L OR 570LXT STANDARD CANOPY IVIODELS FRONT DRIVING, REAR FLOOD, AND FRONT AND REAR WORK LAMPS REF.

PART NO.

REQ'D.

DESCRIPTION

FRONT DRIVING LAMP ASSEMBLY D132681 1 2 3 4 5

NSS 91946C1 273-10510 N14284 70-12532

5A 6 6A 6B

413-432 231-1444 492-11050 425-108

LAMP ASSEMBLY - front driving, no longer available, order ZAA7376350 lamp package HOUSING-lamp BULB - sealed beam SCREW - self-tapping, flat head slotted. No. 10-16 x 5/8 inch BRACKET - lamp SCREW - machine, pan head slotted, 1/4 NC X 2 inch, housing to bracket, production BOLT - hex, 1/4 NC x 2 inch, service NUT - hex, self-locking, 1/4 inch NC WASHER - lock, 1 /2 inch NUT - hex, 1/2 inch NC

2 1 1 2 1 1 1 1 1 1

REAR FLOOD LAMP ASSEMBLY AND FRONT AND REAR WORK LAMPS D132682

7 8 9 10

NSS 91947C1 273-10510 70-12532

10A 11 12 13 14

413-432 231-1444 N14285 A52216 121-119

14A 15 16

413-536 65881H 231-1445

Bur 7-3341

LAMP ASSEMBLY - flood and work, rear flood (outer) and center front and rear work lamps, no longer available, order ZAA7376150 lamp package and ZAA8066600 mounting kit package HOUSING-lamp BULB - sealed beam SCREW - self-tapping, flat head slotted. No. 10-16 x 5/8 inch SCREW - machine, pan head slotted, 1/4 NC x 2 inch, housing to bracket, production BOLT - hex, 1/4 NC x 2 inch, service NUT - hex, self-locking, 1/4 inch NC BRACKET - lamp, mounting BRACKET - mounting, lamp, includes stud BOLT - hex serrated flange, 5/16 NC x 2-1/4 inch, black, special, used in production, for service order item 14A BOLT - hex, 5/16 NC x 2-1/4 inch, sen/ice SPACER - tubular, 1/4x1-1/4 inch NUT - hex, self-locking, 5/16 inch NC

6 1 1 2 1 1 1 1 1 1 1 1 1

Issued April, 1998

4-36

B922656S

570LXT and 580L Series 2

4-37

TRACTOR LAMPS CAB l\/IODELS OR 570LXT SHORT ROPS CANOPY MODELS WITH IVIINIMAL ROOF FRONT DRIVING, REAR FLOOD, AND FRONT AND REAR WORK LAMPS REF.

PART NO. 109080A1 109081A1

1 2 2A 3 4 5 6

NSS A187912 A187911 273-5048 A187914 413-432 231-5144

Bur 7-3341

DESCRIPTION LAMP ASSEMBLY - front driving LAMP ASSEMBLY - flood and work, rear flood and front and rear work lamps HOUSING-lamp LAMP - sealed beam, 109080A1 lamp LAMP - sealed beam, 109081A1 lamp SCREW - self-tapping, flat head slotted. No. 8-18 x 1/2 inch BRACKET - mounting, lamp BOLT - hex, 1/4 NC x 2 inch NUT - hex serrated flange, 1/4 inch NC

REO'D. 2 6 1 1 1 2 1 1 1

Issued April, 1998

4-38

870040S

570LXT and 580L Series 2

4-39

CANOPY TRACTOR LAMPS 580L OR 570LXT MODELS STOP AND TAIL LAMPS AND TURN SIGNAL AND FLASHER LAMPS REF.

PART NO.

DESCRIPTION

REO'D.

STOP AND TAIL LAMP 1 2 3 4

D121152 NSS T34857 N6836 261-14310

LAMP ASSEMBLY - stop and tail, red BODY - lamp, complete BULB - lamp, No. 1157, stop and tail LENS - red, lamp SCREW - self-tapping, pan Phillips, No. 6 NC x 5/8 inch

2 1 1 1 2

TURN SIGNAL AND FLASHER 5 6 7 8 9 10 11

D135384 NSS NSS NSS NSS A41264 N14283 261-14310

Bur 7-3341

LAMP ASSEMBLY - turn signal and flasher, amber BODY AND SOCKET - lamp SEAL - rubber, spring retaining SPRING - lamp INSULATOR - lamp BULB - lamp, 12 volt. No. 1156, turn signal and flasher LENS - amber, lamp SCREW - self-tapping, pan Phillips, No. 6 NC X 5/8 inch

4

2

Issued April, 1998

4-40

B9411161S

4-41

570LXT and 580L Series 2

CANOPY TRACTOR LAMPS 570LXT SHORT POPS CANOPY WITH MINIMAL ROOF TURN SIGNAL AND FLASHER LAMPS REF.

PART NO.

REQ'D.

DESCRIPTION

TURN SIGNAL AND FLASHER LAMP D122121 1 2 3 4 5 6 7 8 9 10

NSS A41264 L32214 NSS NSS 182-47 L32256 495-21056 492-11050 425-118 193-87 197594A1

Bur 7-3341

LAMP ASSEMBLY - turn signal and flasher, for service order 197594A1 kit, see below BODY - signal and flasher lamp BULB - lamp, 12 volt. No. 1156 KIT - lens replacement GASKET - lens LENS - amber SCREW - machine, pan head slotted. No. 6 NC x 5/8 inch BUSHING - rubber WASHER - flat, 9 / 1 6 x 1 -3/8 x 7/64 inch WASHER - lock, 1/2 inch NUT - hex, 1/2 inch NF WASHER - internal-external tooth lock, 1/2 inch KIT - service, includes D122121 lamp assembly, plus (2) 56698R1 terminal and an instruction sheet

2

2

2

Issued April, 1998

4-42

B9408291S

4-43

570LXT and 580L Series 2

C A B TRACTOR LAMPS STOP AND TAIL LAMPS AND TURN SIGNAL AND FLASHER LAMPS REF.

PART NO.

REQ'D.

DESCRIPTION

STOP AND TAIL LAMP

1 2 3

131794A1 131795A1 NSS T34857 183749A1

LAMP ASSEMBLY - stop and tail, red lens, right rear, lower LAMP ASSEMBLY - stop and tail, red lens, left rear, lower BODY - lamp, complete BULB - lamp, No. 1157, stop and tail LENS - lamp, red

TURN SIGNAL AND FLASHER

4 4A 5 6

131796A1 183505A1 131797A1 183504A1 NSS NSS A41264 183748A1

Bur 7-3341

LAMP ASSEMBLY - turn LAMP ASSEMBLY - turn LAMP ASSEMBLY - turn LAMP ASSEMBLY - turn BODY - 131796A1 or BODY - 183504A1 or BULB - lamp, 12 volt. LENS - lamp, amber

signal and flasher, amber lens, right front signal and flasher, amber lens, right rear, upper signal and flasher, amber lens, left front signal and flasher, amber lens, left rear, upper. 131797A1 lamp 183505A1 lamp No. 1156, turn signal and flasher

issued April, 1998

4-44

BT97M210

570LXT and 580L Series 2

4-45

HORN AND B A C K U P ALARM REF.

PART NO.

REQ'D.

DESCRIPTION

HORN 1 2 3 4 5 6 7

190155A1 116423A1 893-11008 814-8110 L I 8337 895-11008 829-1408

1 1 1 1 4 1 2

HORN - 1 2 volt, includes mounting bracket SPACER-split WASHER - external tooth lock, 8 mm B O L T - h e x , 8 - 1 . 2 5 x 1 1 0 mm S T R A P - t i e , 15 inch WASHER - flat, 9 x 17 x 1.6 mm NUT - hex, 8 mm - 1 . 2 5 , class 10

BACKUP ALARM 8

109511A1

9 10 11 12 13

614-8025 895-11008 832-10408 D139175 227120A1

14

121856A1

ALARM - backup, attaches to main engine harness, see page 4-11 for engine harness options BOLT - hex, full threads, 8 - 1.25 x 25 mm WASHER-flat, 9 x 1 7 x 1 . 6 m m NUT - hex, self-locking, 8 mm - 1 . 2 5 WIRE - pigtail, attaches main engine harness to alarm BRACKET - backup alarm mounting, 570LXT models only, mounts to right-hand rear chassis side plate B O L T - h e x w a s h e r , special, 1 0 - 1 . 5 x 3 0 mm

1 2 2 2 1 1 2

N O T E : See front console instrument harness page 4-17 for horn switch.

Bur 7-3341

Issued April, 1998

4-46

B9408269T

570LXT and 580L Series 2 ROTATING B E A C O N USED ON CAB OR CANOPY MODELS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. A23870 493-11026 495-21031 108366A1 A187542 127158A1 168-71 238-5005 101531A1 3125705R1 A187575 NSS 614-6020 136-54 133714A1

4-47

DESCRIPTION GROMMET - wire WASHER - internal-external tooth lock, 11A inch, ground W A S H E R - f l a t , 5 / 1 6 x 3 / 4 x 1 / 1 6 inch, ground BEACON ASSEMBLY - rotating, attaches to cab or canopy harness LENS - beacon, amber, if used LENS - beacon, blue, if used SCREW - drive, round head. No. 8 x 1/2 inch, lens mounting O-RING - 3/32 ID x 1/16 inch wide, lens mounting screw CLIP-bulb LAMP - beacon, 12 volt, 55 watt BELT - drive motor, rotating beacon BASE - with drive motor B O L T - h e x , full threads, 6 - 1 . 0 x 2 0 mm PIN-cotter, hair, 1/4x11/16 inch, bolt retaining SWITCH - rocker, rotating beacon, not shown

REQ'D. . .1 1 1 1 1 1 3 3 1 1 1 1 3 3 1

NOTE: See side console instrument panel page 4-25 for beacon switch location and page 4-19 for fuse.

Bur 7-3341

Issued April, 1998

4-48

G

BT97K168

4-49

570LXT and 580L Series 2

'RADIO MOUNTING BOX, ANTENNA AND S P E A K E R S REF.

PART NO. *292654A1

1 2 3 4

221418A1 161-115 495-11028 231-1444 300701A1

5 6 7 8 9 10 11

300157A1 182721A2 187281A1 761-17325 177269A1 298228A1 197745A1

12 13

284549A1 291010A1

14 15

760-14413 893-11005

DESCRIPTION REQ'D. PACKAGE - radio-ready, order from Machinery Price List, also includes right-hand side instrument panel, see page 4-25 1 BOX - radio mounting 1 SCREW - hex socket button head, 1/4 NC x 3/4 inch 2 WASHER - flat, 9/32 x 5/8 x 1/16 inch 2 NUT - hex, self-locl—O

BSSSGOSS

• O-

(9)

http://www.minnparbackhoeparts.com/ 8-107

570LXT and 580L Series 2 B A C K H O E CONTROL VALVE SWING SECTIONS REF.

PART NO. 144681A5 144682A5

1 2 3 4 5 6 7 8

NSS NSS *1994608C1 •65457C1 G102711 G33075 G106410 1986722C1

8A

1994596C1

9 10

100-1647 G33080 1346221C2 G34937 * 237-6010 G34458 G34938 **G107786

11 12 13 14

20 21 22 23 24 25 26 27 28 29 30 31 32

NSS NSS * 238-6018 *G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 * 237-6012 *1346105C2

**G109449

REQ'D. DESCRIPTION SECTION ASSEMBLY - swing, uses item 8 spring, foot swing control valves, with circuit relief and anticavitation valves 1 SECTION ASSEMBLY - swing, uses item 8A spring, hand swing control valves, with circuit relief and anticavitation valves 1 HOUSING - swing section 1 SPOOL - swing section 1 0-RING - spool 2 SEAL-oil, spool 1 RETAINER - O-ring 1 SEAT - centering spring 2 SPACER-spool 2 SPRING - centering, 2-1/4 inch free length, spool, used in 144681A5 swing section 1 SPRING - centering, purple, 2-15/16 inch free length, spool, used in 144682A5 swing section RING - heavy external retaining. No. 47, spool end CAP - centering spring, spool end VALVE ASSEMBLY - anticavitation (order items 11-14) PLUG - anticavitation valve O-RING - 3/4 ID X 3/32 inch wide SPRING - anticavitation valve POPPET - anticavitation valve VALVE ASSEMBLY - circuit relief, swing section, used in production, order G109449 kit for service HOUSING - circuit relief valve SEAT - circuit relief valve O-RING - 3/4 ID X 1/16 inch wide RING - backup, seat O-ring POPPET - circuit relief valve O-RING - poppet SPRING - relief, inner SPRING - relief, outer PISTON - circuit relief valve O-RING - piston SCREW - set, hex socket headless. 5/16 NF x 1 inch, oval point NUT - hex, jam, 5/16 inch NF O-RING - 59/64 ID x 7/64 inch wide, large, housing KIT - seal, includes above items marked with an asterisk, plus additional 0-rings not required for this application KIT - service, for G107786 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 20-32) which is the same as G107786 except with a different pressure setting

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application. Adjust the setting according to the instructions sent with the repair valve or according to the service manual. Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-108

\

:

5^

CP.

o--—0

BS95G089

http://www.minnparbackhoeparts.com/ 8-109

570LXT and 580L Series 2 B A C K H O E CONTROL VALVE SWING SECTION REF.

33 34 35 36 37 38 39

PART NO. REF 1346219C3 1343777C1 1346175C1 1343708C1 * 238-6016 *G103862 218-5156 237-6008

DESCRIPTION SECTION ASSEMBLY - swing, continued from previous page VALVE ASSEMBLY - load check, hollow poppet pin POPPET - hollow poppet pin with orifice, load check SPRING - load check PLUG - load check 0-RING - 5/8 ID x 1/16 inch wide RING - backup, plug O-ring PLUG - hex, 3/4-16 inch O-ring boss, outlet section O-RING - 41/64 ID x 3/32 inch wide

REQ'D. 1 2 1 1 1 1 2 1 1

* 1346105C2

KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application

1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application. Adjust the setting according to the instructions sent with the repair valve or according to the sen/ice manual.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-110

o—0

BS97C151

http://www.minnparbackhoeparts.com/ 8-111

570LXT and 580L Series 2 B A C K H O E CONTROL VALVE DIPPER EXTENSION SECTION REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO. 144324A4 NSS NSS *1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647 G33080 1346219C3 1343777C1 1346175C1 1343708C1 * 238-6016 *G103862 G33122 NSS * 237-6012 * 238-6018 *G35540

DESCRIPTION SECTION ASSEMBLY - dipper extension HOUSING - dipper extension SPOOL - dipper extension O-RING - spool SEAL - oil, spool RETAINER - O-ring SEAT - centering spring SPACER-spool SPRING - centering, purple, 2-15/16 inch free length, spool RING - heavy external retaining. No. 47, spool end CAP - centering spring, spool end VALVE ASSEMBLY - load check, hollow poppet pin POPPET - hollow poppet pin with orifice, load check SPRING - load check PLUG-load check O-RING - 5/8 ID X 1/16 inch wide RING - backup, plug O-ring PLUG ASSEMBLY - relief PLUG-relief O-RING - 59/64 ID x 7/64 inch wide, plug, large O-RING - 3/4 ID X 1/16 inch wide, plug, small RING - backup, small O-ring

*1346105C2

KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application

Bur 7-3341

REQ'D. 1 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 2 2 1 1 1 1

1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-112

BT97N063

http://www.minnparbackhoeparts.com/ 8-113

570LXT and 580L Series 2 B A C K H O E CONTROL V A L V E OPTIONS, AUXILIARY HYDRAULICS SECTION REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NO. 294198A1 NSS NSS *1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647 G33080 1346219C3 1343777C1 1346175C1 1343708C1 * 238-6016 *G103862 **G109391 NSS NSS * 238-6018 *G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 •237-6012 G106409 •1346105C2

**G109449

REQ'D. DESCRIPTION SECTION ASSEMBLY - options, auxiliary hydraulics, with circuit relief valves HOUSING - bucket section SPOOL - bucket section O-RING - spool SEAL - oil RETAINER - O-ring SEAT - centering spring SPACER - spool SPRING - centering, purple, 2-15/16 inch free length, spool RING - heavy external retaining. No. 47, spool end CAP - centering spring, spool end VALVE ASSEMBLY - load check, hollow poppet pin POPPET - hollow poppet pin with orifice, load check SPRING - load check PLUG - load check O-RING - 5/8 ID X 1/16 inch wide, plug RING - backup, plug O-ring 2 VALVE ASSEMBLY - circuit relief, 3200 psi, options section, used in production, order G109449 kit for sen/ice 2 HOUSING - circuit relief valve SEAT - circuit relief valve O-RING - 3/4 ID X 1/16 inch wide, circuit relief valve seat RING - backup, seat O-ring POPPET - circuit relief valve O-RING - poppet SPRING - relief, outer SPRING - relief, inner PISTON - circuit relief valve O-RING -1/2 ID X 1/16 inch wide SCREW - set, hex socket headless, 5/16 NF x 1 inch, oval point NUT-hex, jam, 5/16 inch NF O-RING - 59/64 ID x 7/64 inch wide, housing SCREW - spool end KIT - seal, includes above items marked with an asterisk, plus additional 0-rings not required for this application KIT - service, for G109391 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 16-28) which is the same as G109391 except with a different pressure setting

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application. Adjust the setting according to the instructions sent with the repair valve or according to the sen/ice manual.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-114

BT97N071

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 AUXILIARY V A L V E HAND HELD HYDRAULICS ONE SPOOL REF. 1 3

PART NO. 121741A1 121638A2 131197A1

4 5 6 7 8 9 10 11 12 13

121639A2 218-5158 237-6012 238-6117 238-6112 137039A1 1346129C3 829-1312 1346128C3 829-1310

Bur 7-3341

8-115

DESCRIPTION VALVE ASSEMBLY - auxiliary, for hand held hydraulics MANIFOLD - cover, inlet/outlet SECTION ASSEMBLY - hand held auxiliary hydraulics, parts list page 8-117 MANIFOLD - cover, power beyond PLUG - hex, 1-1/16-12 inch O-ring boss O-RING - 59/64 ID x 7/64 inch wide O-RING -13/16 ID X 3/32 inch wide, section ports, large O-RING -1/2 ID X 3/32 inch wide, section ports, small PLUG - hex socket STUD-tie NUT - hex, 12 mm -1.75, class 10 STUD-tie NUT - hex, 10 mm -1.5, class 10.9

REQ'D. 1 1 1 1 1 1 6 2 1 2 4 1 2

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-116

BT97C153

http://www.minnparbackhoeparts.com/ 8-117

570LXT and 580L Series 2 AUXILIARY V A L V E HAND HELD SECTION REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 31 32 33 34 35 36 37 38 39

PART NO. 131197A1 NSS 71121 G110391 131196A1 NSS G110391 G108630 237-6002 1980085C1 G108914 130932A1 G108913 307208A1 G108912 211-1007 G108911 130919A1 1341975C1 100-21118 G107780 238-6011 238-6015 129391A1 61-31016 495-11022 1542563C1 NSS G108723 238-6015 1994581 CI 1543329C1 1343791C2

40 41 42 43

1980302C2 38-1812 G101066 1980227C1 1986628C1 1980226C1 237-6010 G108956 F13537 G108957 1994677C1 100-2156 1346312C2 238-6012 1957856C1

44 45

1957855C3 1957887C1

Bur 7-3341

DESCRIPTION SECTION ASSEMBLY - hand held auxiliary hydraulics HOUSING - section WIPER - shaft seal O-RING - spool SPOOL ASSEMBLY - detent SPOOL-detent O-RING - spool RETAINER - O-ring O-RING -1/4 ID X 1/16 inch wide STOP - spool SEAT - spring, upper SPRING - centehng SEAT - spring, lower SHAFT - detent, with Loctite WASHER - detent, bail BALL - chrome alloy steel, 7/32 inch, grade 24 WASHER - detent, ball SPRING - detent RETAINER - detent, spring RING - internal retaining. No. 118 PLUG - check valve O-RING - 5/16 ID X 1/16 inch wide O-RING - 9/16 ID X 1/16 inch wide HOUSING - detent BOLT - hex socket, 10 NC x 1 inch, detent housing retaining WASHER - flat, 7/32 x 7/16 x 3/64 inch VALVE ASSEMBLY - check PLUG - load check RING - backup O-RING - 9/16 ID X 1/16 inch wide SPRING - load check PLUG - poppet KIT - flow control adjustment, includes an instruction sheet (order items 30-39) ROD ASSEMBLY - adjusting, flow control PIN - roll, 1/8x3/4 inch SEAL - oil, adjusting rod NUT - compression O-RING - 3/8 ID X 9/16 inch wide, rod seal PLUG - adjusting, flow O-RING - 3/4 ID X 3/32 inch wide RACE - bearing, thin BEARING - thrust RACE - bearing, thick SLEEVE ASSEMBLY - control RING - internal retaining. No. 56 PLUG - sleeve O-RING - 3/8 ID X 1/16 inch wide SPOOL - flow control, select fit with item 44 sleeve, must retain together SLEEVE - flow control SPRING - control, flow control, not included in sleeve assembly...

REQ'D.

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-117A

^

BT98D073

http://www.minnparbackhoeparts.com/ 8-117B

570LXT and 580L Series 2

AUXILIARY BACKHOE VALVE REF. 1 2 3

PART NO. 301132A1 NSS NSS 309790A1

4 5 6 7

309791A1 309789A1 309788A1 309784A1

309787A1

Bur 7-3341

DESCRIPTION VALVE ASSEMBLY - auxiliary, backhoe BODY-valve PLUG - hex socket VALVE - solenoid, two way, normally open, component parts not serviced separately COIL - solenoid VALVE - check, component parts not sen/iced separately VALVE - check, component parts not serviced separately VALVE - solenoid, two way, normally open, component parts not serviced separately KIT - seal, includes (2) O-rings and (1) backup ring which are not serviced separately, not shown

REQ'D. 1 1 5 1 2 2 1 1

5

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-118

B910459S

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-119

BOOM LOCK SOLENOID VALVE REF.

PART NO. 189957A1 * G i l 0467

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

NSS NSS 238-6018 G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 237-6012 NSS 221168A1 D150781 D150810

* G i l 0077

DESCRIPTION VALVE ASSEMBLY - solenoid, backhoe boom lock, includes (2) 321-6046 warning decals, see page 9-183 for decal RELIEF ASSEMBLY - circuit, solenoid, used in production, order G110077 kit for se rvice BODY - relief valve SEAT - relief valve 0-RING - 3/4 ID X 1/16 inch wide, relief valve seat RING - backup, seat O-ring POPPET - relief valve O-RING - poppet SPRING - relief, outer SPRING - relief, inner PISTON - relief valve O-RING - piston SCREW - set, hex socket headless, 5/16 NF x 1 inch, oval point NUT - hex, jam, 5/16 inch NF 0-RlNG - 59/64 ID x 7/64 inch wide BODY - solenoid SOLENOID - relief, with connector, 12 volt KIT - repair, includes (3) springs, (1) ball, (1) poppet, and (1) plug which are not serviced separately and D150810 seal kit, not shown KIT - seal, includes (9) 0-rings and (2) backup rings which are not service separately, not shown KIT - service, for G110467 circuit relief valve, includes G110078 circuit relief valve assembly (items 1 through 13) and an instruction sheet

REQ'D. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

* NOTE: The pressure setting of the repair circuit relief valve is not preset for this application. Adjust the setting according to the instructions sent with the repair valve.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-120

1 / /

BT97N064

http://www.minnparbackhoeparts.com/ 8-121

570LXT and 580L Series 2

THREE-POINT HITCH CONTROL VALVE FIVE SPOOL VALVE ASSEMBLY REF. 1 2 3 4

PART NO. 142252A2 224452A1 224453A1 224454A1 224454A1

5

224454A1

6

224455A1 D122553 NSS 218-5158 237-6012 18-1038 425-116 *238-5119 * 238-6117

7 8 9 10 11 12 13

*S302092

Bur 7-3341

DESCRIPTION REQ'D. VALVE ASSEMBLY - three-point hitch control, five spool 1 SECTION ASSEMBLY - inlet/outlet, parts list page 8-123 1 SECTION ASSEMBLY - auxiliary, parts list page 8-131 1 SECTION ASSEMBLY - implement, parts list page 8-129 1 SECTION ASSEMBLY - tilt, parts list page 8-129, this section may also be a tilt section on some models, see note 1 SECTION ASSEMBLY - pitch, parts list page 8-129, this section may also be a pitch section on some models, see note 1 SECTION ASSEMBLY - lift, parts list page 8-127 1 SECTION ASSEMBLY - end, cover plate 1 PLATE - cover 1 PLUG - hex, 1-1/16-12 inch 0-ring boss 1 O-RING - 59/64 ID x 7/64 inch wide 1 BOLT - tie, 3/8 NF x 11-1/4 inch 3 NUT - hex, 3/8 inch NF 3 O-RING -15/16 ID x 3/32 inch wide 18 O-RING -13/16 ID X 3/32 inch wide 6 KIT - seal, between sections, includes seals for one section, both 1/16 and 3/32 inch wide

UAR

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-122

BT95G090

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-123

THREE-POINT HITCH CONTROL VALVE INLET/OUTLET SECTION REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 224452A1 NSS N8191 N7109 NSS 221-841 237-6012 N7110 L35302 NSS NSS NSS L35301 NSS NSS 238-6016 L35297 N7111 D54188 NSS 238-6012 S99877 NSS A16755 61-32514 492-11025

Bur 7-3341

DESCRIPTION SECTION ASSEMBLY - inlet/outlet, flow control HOUSING - inlet/outlet section VALVE ASSEMBLY - main relief, parts list page 8-125 PLUG ASSEMBLY - section ports PLUG - section port PLUG - hex socket, 1/4 inch PT 0-RING - 59/64 ID x 7/64 inch wide CONTROL ASSEMBLY - flow SPRING - flow control SLEEVE - piston SHIM - sleeve PISTON - flow control COLLAR - metering sleeve SLEEVE - metering GUIDE - sleeve, flow control 0-RING - 5/8 ID x 1/16 inch wide RING-backup REGULATOR ASSEMBLY - flow control KNOB - regulator assembly SCREW - adjusting O-RING - 3/8 ID x 1/16 inch wide RING - backup COVER - regulator 0-RING-cover BOLT - hex socket, 1/4 NC x 7/8 inch WASHER - lock, 1/4 inch

REQ'D.

UAR

4 4

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-124

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-125

THREE-POINT HITCH CONTROL VALVE INLET/OUTLET SECTION MAIN RELIEF VALVE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO N8191 NSS N9475 425-156 N9463 * 238-5012 N9465 N9464 N9769 * 238-5019 *A55911 *N9768 S300250 * 238-7113 *S84196 S300249 S300248 N9473 NSS *N8197 * 238-6022 * 238-6023

DESCRIPTION VALVE ASSEMBLY - main relief, inlet/outlet section COVER - tamper proof, if used WASHER - special NUT - hex, jam, 3/8 inch NF SCREW - adjusting O-RING - 3/8 ID X 1/16 inch wide SPRING - poppet POPPET - relief valve BODY - pilot plunger O-RING -13/16 ID X 1/16 inch wide, pilot body, large O-RING - pilot body, small RING - backup, small O-ring SPRING - poppet, poppet O-RING - 9/16 ID X 3/32 inch wide RING - backup POPPET - relief valve SCREEN - poppet, poppet RING - retaining BODY - relief valve RING - backup O-RING - 1 ID X 1/16 inch wide O-RING -1-1/16 ID X 1/16 inch wide

*106721A1

KIT - seal, includes above items marked with an asterisk.

Bur 7-3341

REQ'D.

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-126

BS95G099

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-127

THREE-POINT HITCH CONTROL VALVE LIFT SECTION WITH TWO CIRCUIT RELIEF VALVES REF.

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 224455A1 NSS NSS N8194 N7030 193-558 N7029 D88730 N8880 D88729 N13962 N7038 N7036 S301098 N7034 N7037 N7035 211-1007 N7032 N7033 100-1162 N7031 193-558 224841A1

22

224794A1

1 2 3 3A 4 5 6

Bur 7-3341

DESCRIPTION REQ'D. SECTION ASSEMBLY - hitch lift, with two circuit relief valves 1 HOUSING - valve section 1 SPOOL - valve section 2 PLATE - retainer, seal, outer 1 PLATE - retainer, seal, inner 1 SCREW - slotted, with split lockwasher, 1/4 NC x 7/8 inch 2 WIPER-spool 1 RETAINER - seal 1 KIT - seal, spool 1 RING - backup, spool O-ring, only one required 2 SEAL - lip, only one required 2 SLEEVE-spool 1 SEAL - ring, square section 1 O-RING - detent sleeve 1 SLEEVE - detent 1 SPRING - detent 1 POPPET - detent 1 BALL - chrome alloy steel, 7/32 inch, grade 24 4 SPRING - centering, spool 1 SEAT-spring 2 RING - external retaining. No. 62, lower spring seat retaining 1 CAP - valve spool 1 SCREW - slotted, with split lockwasher, 1/4 NC x 7/8 inch 2 VALVE ASSEMBLY - circuit relief, upper port, 2550 psi (17237 kPa), parts list page 8-133 1 VALVE ASSEMBLY - circuit relief, lower port, 1000 psi (6895 kPa), parts list page 8-133 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-128

BS95G101

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-129

THREE-POINT HITCH CONTROL VALVE PITCH, TILT AND IMPLEMENT SECTIONS REF. 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. 224454A1 NSS NSS N8194 N7030 193-558 N7029 D88730 N8880 D88729 N13962 S300253 H267591 492-11025 61-32528 N14593 D87306 S300258 193-558 N8884 NSS 237-6010 238-6016 L35297 238-5015 D88725 H268730 D28576

Bur 7-3341

DESCRIPTION SECTION ASSEMBLY - hitch pitch, tilt and implement HOUSING - valve section SPOOL - valve section PLATE - retainer, seal, outer PLATE - retainer, seal, inner SCREW - slotted, with split lockwasher, 1/4 NC x 7/8 inch WIPER-spool RETAINER - seal KIT-seal, spool RING - backup, spool O-ring SEAL - lip CAP ASSEMBLY - valve spool positioner SEAT - spring WASHER-lock, 1/4 inch BOLT - hex socket, 1/4 NC x 1-3/4 inch BOLT - special, collar SPRING - centering, spool CAP - valve spool SCREW - slotted, with split lockwasher, 1/4 NC x 7/8 inch VALVE ASSEMBLY - load check PLUG - load check valve O-RING - 3/4 ID x 3/32 inch wide O-RING - 5/8 ID X 1/16 inch wide RING - backup O-RING - 9/16 ID X 1/16 inch wide RING - backup SPRING - poppet POPPET - load check

REQ'D. 3 1 1 1 1 2 1 2 1 2 2 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-130

BS95F159

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-131

THREE-POINT HITCH CONTROL VALVE AUXILIARY SECTION REF. 1 2 3 3A 4 5 6 7 8 9 10 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31

PART NO. 224453A1 NSS NSS N8194 N7030 193-558 N7029 D88730 N8880 D88729 N13962 224975A1 224976A1 224977A1 224979A1 211 -1007 224978A1 H267591 224980A1 224974A1 193-557 224794A1 H593616 NSS * 237-6010 *L35297 *238-6016 211-1014 NSS * D88725 *238-5015 H268730 D28576

DESCRIPTION SECTION ASSEMBLY - hitch auxiliary HOUSING - valve section SPOOL - valve section PLATE - retainer, seal, outer PLATE - retainer, seal, inner SCREW - slotted, with split lockwasher, 1/4 NC x 7/8 inch WIPER-spool RETAINER - seal KIT - seal, spool RING - backup SEAL-lip RACE - ball PLATE - thrust SPRING - centering, detent SCREW - detent BALL - chrome alloy steel, 7/32 inch, grade 24 SPRING - detent SEAT-spring CAP - adjusting CAP - valve spool SCREW - slotted, with split lockwasher, 1/4 NC x 5/8 inch VALVE ASSEMBLY - circuit relief, upper port, 1000 psi (6895 kPa), parts list page 8-133 VALVE ASSEMBLY - anti-cavitation HOUSING - valve 0-RING - 3/4 ID x 3/32 inch wide RING-backup 0-RING - 5/8 ID x 1/16 inch wide BALL - chrome alloy steel, 7/16 inch, grade 24 SHUTTLE - sleeve, anti-cavitation RING - backup 0-RING - 9/16 ID x 1/16 inch wide SPRING - poppet POPPET - load check

* N8883

KIT - seal, includes above items marked with an asterisk

Bur 7-3341

REQ'D. 1 1 1 1 1 2 1 2 1 2 2 1 1 1 1 12 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-132

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 THREE-POINT HITCH CONTROL V A L V E LIFT AND AUXILIARY SECTION CIRCUIT RELIEF VALVES REF.

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. *224841A1 *224794A1 D39716 237-6010 224840A1 A55893 A55894 D39712 18-1417 NSS D39714 NSS 237-6010 L35297 238-6016 D88725 238-5015 H268730 D28576 224837A1

DESCRIPTION VALVE ASSEMBLY - circuit relief, 2550 psi, lift section upper port . . VALVE ASSEMBLY - circuit relief, 1000 psi, lift section lower port; auxiliary section upper port CAP - circuit relief valve O-RING - 3/4 ID X 3/32 inch wide SPRING - outer, 224841A1 valve only, upper port SHIM -1.016 mm (.04 inch) thick SHIM - 0.508 mm (.02 inch) thick SHIM - 0.254 mm (.01 inch) thick KIT - poppet, relief PLUNGER - body SEAL - double lip, plunger BODY - valve O-RING - 3/4 ID X 3/32 inch wide RING - backup O-RING - 5/8 ID X 1/16 inch wide RING - backup O-RING - 9/16 ID X 1/16 inch wide SPRING - poppet POPPET - load check SPRING - outer, 224794A1 valve only, lower port

8-133

REQ'D.

UAR UAR UAR

•NOTE: The 1000 psi (6895 kPa) circuit relief valve must be installed in spool cap end of the lift section, the 2550 psi (17582 kPa) circuit relief valve must be installed in the spool eye end of the lift section.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-134

BS97C154

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 ACCUMULATOR A S S E M B L Y RIDE CONTROL REF.

4 5 6 7 8

PART NO. 234412A1 NSS 192895A1 276-2456 1978142C1 NSS 1978143C1 1978144C1 1978158C1 1978141 CI

9 10 11 12 13 14

NSS NSS NSS NSS NSS LI29440

1 2 3

Bur 7-3341

8-135

DESCRIPTION ACCUMULATOR ASSEMBLY - hydraulic, ride control BODY - accumulator, tube GUARD-valve SCREW - self-tapping, hex head. No. 10 NC x 3/8 inch VALVE ASSEMBLY - charge, gas VALVE - accumulator charging CORE - valve CAP - valve 0-RING-valve KIT - seal, includes (1) V-type 0-ring, (2) Teflon bearing rings and (1) body end seal ring GLAND - gas valve 0-RING-gland RING - backup, if used PISTON - accumulator GLAND - end cap DECAL - hydraulic accumulator application instructions, mounts on accumulator, not shown, see page 9-183 for decal

REQ'D. 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-136

n

B9405152S

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-137

HYDRAULIC OIL FILTER REF. 1

2 3 4 5 6 7 8 9

PART NO. 122536A1 NSS N6755 N6941 129-667 493-21020 237-6006 238-5011 NSS NSS N9025 NSS 238-5230

Bur 7-3341

DESCRIPTION FILTER ASSEMBLY - hydraulic oil HEAD - filter INDICATOR ASSEMBLY - restriction, electric KIT - restriction indicator repair (order items 2-5) NUT - hex, left-hand thread, No. 10 NF WASHER - internal tooth lock, 3/16 inch 0-RING -15/32 ID x 5/64 inch wide, outer.. , 0-RING - 5/16 ID X 1/16 inch wide, inner INDICATOR - restriction, electric VALVE - bypass ELEMENT ASSEMBLY - filter ELEMENT - filter O-RING - 2-1/2 ID X 1/8 inch wide, filter to head

REQ'D.

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-138

n B9411184S

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-139

LOADER LIFT CYLINDERS

7 8 9 10 11 12

131418A1 NSS 1340795C2 *D95143 *G102425 *1542875C1 1542999C1 1542998C1 * 238-5231 *G109298 276-2446 133083A1

13 14 15 16 17 18 19

133097A1 *G102288 *G100444 *G100449 25974R1 G32303 219-1

DESCRIPTION CYLINDER ASSEMBLY - 76 (3) ID X 766 mm (30-5/32 inch) stroke, lift, right-hand and left-hand, see note TUBE - cylinder GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 1543267C1 kit below SEAL - rod, NSS, order 1543267C1 kit below SEAL - buffer, NSS, order 1543267C1 kit below 0-RING - 2-5/8 ID X 1/8 inch wide, gland RING - backup, gland 0-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD - piston, 44 mm (1-3/4 inch) diameter, cylinder, without bushings PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1 NF x 2-1/2 inch, grade 8 WASHER - flat, special, 1 inch, hardened FITTING - grease, straight, 1/8 PT x 21/32 inch

* 1543267C1

KIT - seal, includes all items with an asterisk and an instruction sheet.

REF. 1 2 4 5 6

PART NO. 131417A1

REQ'D. 2

.1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-140

Op

(To)

B9405137T

http://www.minnparbackhoeparts.com/ 8-141

570LXT and 580L Series 2

LOADER B U C K E T CYLINDERS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

175239A1 G108512 NSS 175247A2 *D95142 *G102424 *1542874C1 1542997C1 1542996C1 •238-5230 *G32129 276-2446 110307A1 175250A1 *G104454 *G104439 *G105187 25863R1 S94643 219-55

DESCRIPTION CYLINDER ASSEMBLY - 70 (2-3/4) ID X 522 mm (20-9/16 inch) stroke, bucket, left-hand and right-hand TUBE ASSEMBLY - cylinder BUSHING-tube GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center, gland KIT - seal, NSS, order 175251A1 kit below SEAL - rod, NSS, order 175251A1 kit below SEAL - buffer, NSS, order 175251A1 kit below 0-RING - 2-1/2 ID X 1/8 inch wide, gland RING - backup, gland 0-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD - piston, 38 mm (1-1/2 inch) diameter, without bushings in eye PISTON - cylinder SEAL - piston, expandable, outer RING - seal, piston seal RING - wear, piston, piston BOLT - hex, 3/4 NF x 2-1/2 inch, grade 8 WASHER - flat, special, hardened FITTING - grease, 90 degree, 1/8 PT x 27/32 inch

*175251A1

KIT - seal, includes all items with an asterisk and an instruction sheet.

PART NO. 175238A1

REQ'D. 2 1 2

.1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-142

B9405142T

http://www.minnparbackhoeparts.com/ 8-143

570LXT and 580L Series 2

LOADER CLAM CYLINDERS REF. 1

PART NO. 1346189C1

1

1346190C1

2 2 3

1346191 CI 1346192C1 30634 NSS G109884 *D95143 *G102425 *1542875C1 1542999C1 1542998C1 * 238-5231 *G109298 276-2446 1346195C1 30634 1340798C1 *G102288 *G100444 *G100449 25974R1 G32303 219-1 219-55

DESCRIPTION CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, right-hand, see note CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, left-hand, see note TUBE ASSEMBLY - cylinder, right-hand TUBE ASSEMBLY - cylinder, left-hand BUSHING - 1346191 CI or 1346192C1 tube GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 1543267C1 kit below SEAL - rod, NSS, order 1543267C1 kit below SEAL - buffer, NSS, order 1543267C1 kit below 0-RING - 2-5/8 ID X 1/8 inch wide, gland RING - backup, gland O-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 44 mm diameter BUSHING PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1 NF x 2-1/2 inch, grade 8 WASHER - flat, special, 1 inch, hardened FITTING - grease, straight, 1/8 PT x 21/32 inch FITTING - grease, 90 degree, 1/8 PT x 27/32 inch

* 1543267C1

KIT - seal, includes all items with an asterisk and an instruction sheet

4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

REQ'D.

1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-144

a

c 694111858

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-145

B A C K H O E STABILIZER CYLINDER REF. 1

PART NO. 195503A1

1

195504A1

2 2

195505A1 195506A1 NSS 128135A1 *D95144 *G101533 *1542876C1 1543001 CI 1543000C1 •238-5239 *G109299 276-2446 123726A1 G108123 *G102285 *G100440 *G100448 28-2044 G104989 219-1

DESCRIPTION CYLINDER ASSEMBLY - 102 (4) ID x 553 mm (21-3/4 inch) stroke, stabilizer, right-hand CYLINDER ASSEMBLY -102 (4) ID x 553 mm (21-3/4 inch) stroke, stabilizer, left-hand TUBE - cylinder, right-hand TUBE - cylinder, left-hand GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 1543269C1 kit below SEAL - rod, NSS, order 1543269C1 kit below SEAL - buffer, NSS, order 1543269C1 kit below O-RING - 3-5/8 X 1/8 inch wide, gland RING - backup, gland 0-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD - piston, 51 mm (2 inch) diameter PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1-1/4 NF x 2-3/4 inch, grade 8 WASHER - flat, hardened, special, 1-1/32 x 2-3/8 x 3/16 inch... FITTING - grease, straight, 1/8 PT x 21/32 inch

* 1543269C1

KIT - seal, includes all items with an asterisk and an instruction sheet.

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

REQ'D.

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-146

BT95G091

http://www.minnparbackhoeparts.com/ 8-147

570LXT and 580L Series 2

BACKHOE SWING CYLINDER REF. 1

PART NO. 188027A2

2

220165A2

2

188028A2

3

124568A2 NSS 188032A1 * D95144 *G101533 * 1542876C1 1543001 CI 1543000C1 * 238-5237 *G32126 276-2446 177518A1 137248A1 100-21315 188034A2 * 191252A1 * 1340764C1 *1340763C1 * 1980245C1 28-1664 G32303 219-1 219-55 188035A1 188036A1 * 238-5239 *G109299

DESCRIPTION REQ'D. CYLINDER ASSEMBLY - 95 (3-3/4) ID x 292 mm (11-1/2 inch) stroke, swing, see note 2 TUBE ASSEMBLY - cylinder, 188027A2 cylinder, includes 188028A2 tube, 188035A1 end cap assembly (Ref 22-24) and (1) 276-2446 screw (Ref 11), if used, not available as an assembly, order components TUBE ASSEMBLY - cylinder, 188027A2 cylinder, does not include 188035A1 end cap assembly (Ref 22-24) or (1) 276-2446 screw (Ref 11), if used BUSHING - tube, external GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 122535A1 kit below SEAL - rod, NSS, order 122535A1 kit below SEAL - buffer, NSS, order 122535A1 kit below O-RING - 3-3/8 ID x 1/8 inch wide, gland RING-backup SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 51 mm (2 inch) diameter BUSHING - piston rod, self-aligning RING - internal retaining. No. 315 PISTON - cylinder, replaces 188034A1 piston RING - cast iron SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1 -14 x 4 inch, grade 8 WASHER - flat, special, 1 inch, hardened FITTING - grease, straight, 1/8 PT x 21/32 inch FITTING - grease, 90 degree, 1/8 PT x 27/32 inch CAP ASSEMBLY - end, order items 22-24 CAP - end O-RING - 3-5/8 x 1/8 inch wide RING - backup

*191747A1

KIT - seal, includes all items with an asterisk and an instruction sheet.

4 5 6 7 8 9 10 11 12 13 13A 14 14A 15 16 17 18 19 20 21 22 23 24

.1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-148

B9411186T

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-149

BACKHOE BOOM CYLINDER REF. 1 2 3 6 7 8 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25

189654A1 D149079 NSS 127862A1 *D95145 *G102426 •1542877C1 1542929C1 1542928C1 * 238-5243 *G109300 276-2446 182109A1 D149079 189657A1 *182116A1 *G101995 *G101994 *G101996 28-2052 G104989 219-1

DESCRIPTION CYLINDER ASSEMBLY -114 (4-1/2) ID x 981 mm (38-5/8 inch) stroke, boom, see note TUBE - cylinder BUSHING - 50 X 34 mm long, tube GLAND ASSEMBLY - cylinder GLAND - cylinder, has identification groove on outer lip WIPER - piston rod BUSHING - center KIT - seal, NSS, order 182218A1 kit below SEAL - rod, NSS, order 182218A1 kit below SEAL - buffer, NSS, order 182218A1 kit below O-RING - 4-1/4 ID X 1/8 inch wide, gland RING - backup, gland O-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD - piston, 57 mm (2-1/4 inch) diameter BUSHING - 50 x 34 mm long, rod PISTON - cylinder RING - cast iron RING - backup, piston seal SEAL - piston RING - wear, piston BOLT - hex, 1 -1/4 NF x 3-1/4 inch, grade 8 WASHER - flat, hardened, special, 1-1/4 inch FITTING - grease, straight, 1/8 PT x 21/32 inch

*182218A1

KIT - seal, includes all items with an asterisk and an instruction sheet.

PART NO. 189653A1

REQ'D.

2 .1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-150

BT97C162

http://www.minnparbackhoeparts.com/ 8-151

570LXT and 580L Series 2

BACKHOE DIPPER CYLINDER REF. 1

PART NO. 233114A1

1

233114A2

2

297952A1 NSS 234141A2 *D95145 *G102426 *1542877C1 1542929C1 1542928C1 * 238-5241 *G32176 276-2446 175778A1 D149079 233110A2 *Gil0531 * G i l 0529 *G110530 28-2256 G32559 219-1 *233104A1

4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23

*234844A1

DESCRIPTION CYLINDER ASSEMBLY -108 (4-1/4) ID x 686 mm (27 inch) stroke, dipper, see note, no longer available, order 233114A2 cylinder CYLINDER ASSEMBLY -108 (4-1/4) ID x 686 mm (27 inch) stroke, dipper, see note TUBE - cylinder, replaces 233000A1 tube GLAND ASSEMBLY - cylinder GLAND - cylinder, replaces 234141A1 gland WIPER - piston rod BUSHING - center KIT - seal, NSS, order 234844A1 kit below SEAL - rod, NSS, order 234844A1 kit below SEAL - buffer, NSS, order 234844A1 kit below 0-RING - 3-7/8 ID X 1/8 inch wide, gland RING - backup, gland 0-ring SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 57 mm (2-1/4 inch) diameter, cylinder. BUSHING - 50 X 34 mm long PISTON - cylinder, replaces 233110A1 piston SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1 -3/8 NF x 3-1/2 inch, grade 8 WASHER - flat, special, 1-3/8 inch FITTING - grease, straight, 1/8 PT x 21/32 inch RING - piston, cast iron

REO'D.

KIT - seal, includes all items with an asterisk, also a seal and wiper not used in this application, and an instruction sheet

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-152

0

0.

B9411188S

http://www.minnparbackhoeparts.com/ 8-153

570LXT and 580L Series 2

BACKHOE BUCKET CYLINDER REF. 1 2 4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. 128760A1 128761A1 NSS 128770A1 *D95145 *1346476C1 *1542877C1 1542929C1 1542928C1 * 238-5233 *G32122 276-2446 198033A1 D140029 128772A1 *G102287 * SI 09444 * SI09445 28-2048 G104989 219-1 219-36 *131750A2

DESCRIPTION REQ'D. CYLINDER ASSEMBLY - 83 (3-1/4) ID x 872 mm (34-5/16 inch) stroke, bucket, see note TUBE - cylinder GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 131750A1 kit below SEAL - rod, NSS, order 131750A1 kit below SEAL - buffer, NSS, order 131750A1kit below 0-RING - 2-7/8 ID X 1/8 inch wide, gland RING - backup SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 57 mm (2-1/4 inch) diameter, cylinder BUSHING - 50 X 60 x 25.5 mm long, piston rod PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 1-1/4 NF x 3 inch, grade 8 WASHER - flat, hardened, special, 1-1/4 inch FITTING - grease, straight, 1/8 FT x 21/32 inch 2 FITTING - grease, 45 degree, 1/8 PT x 7/8 inch KIT - seal, includes all items with an asterisk and an instruction sheet, replaces 131750A1 kit

1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-154

(T3)

B9405143T

(14

http://www.minnparbackhoeparts.com/ 8-155

570LXT and 580L Series 2

BACKHOE DIPPER EXTENSION CYLINDER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1340970C1 NSS G109884 *D95143 *G102425 *1542875C1 1542999C1 1542998C1 * 238-5231 *G109298 276-2446 1980296C1 G107277 *G102288 *G100444 •G100449 25863R1 S94643

DESCRIPTION CYLINDER ASSEMBLY - 76 (3) ID x 1068 mm (42 inch) stroke/dipper extension, see note TUBE - cylinder, without bushing GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center KIT - seal, NSS, order 1543267C1 kit below SEAL - rod, NSS, order 1543267C1 kit below SEAL - buffer, NSS, order 1543267C1 kit below 0-RING - 2-5/8 ID X 1/8 inch wide, gland RING - backup, gland O-ring SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch ROD - piston, 44 mm (1-3/4 inch) diameter, without bushing PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 3/4 NF x 2-1/2 inch, grade 8 WASHER - flat, special, hardened

•1543267C1

KIT - seal, includes all items with an asterisk and an instruction sheet.

PART NO. 1340969C2

REQ'D.

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-156

BT97N065

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

8-157

THREE-POINT HITCH LIFT CYLINDER 570LXT MODELS

7 8 9 10 11 12

D46620 103-21200 NSS G109881 *D95142 *G102424 *1542874C1 1542997C1 1542996C1 * 238-5231 *G109298 276-2446 196836A1

13 13A 14 15 16 17 18 19 20 21

D46620 103-21200 G108518 *G102288 *G100444 *G100449 25863R1 G32317 219-1 219-55

REQ'D. DESCRIPTION CYLINDER ASSEMBLY - 76 (3) ID x 207 mm (8-5/32 inch) stroke, lift, see note, no longer available, order 296715A1 cylinder on page 8-157B. TUBE ASSEMBLY - cylinder, no longer available, order 296715A1 cylinder on page 8-157B BUSHING - tube RING - internal retaining. No. 200 GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center, gland KIT - seal, NSS, order 1543256C1 kit below SEAL - rod, NSS, order 1543256C1 kit below SEAL - buffer, NSS, order 1543256C1 kit below O-RING - 2-5/8 ID x 1/8 inch wide, gland RING - backup, gland O-ring SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 38 mm (1-1/2 inch) diameter, no longer available, order 296715A1 cylinder on page 8-157B BUSHING - piston rod RING - internal retaining, No. 200 PISTON - cylinder SEAL - piston RING - backup, piston RING - wear, piston BOLT - hex, 3/4 NF x 2-1/2 inch, grade 8 WASHER - flat, hardened, special FITTING - grease, straight, 1/8 PT x 21/32 inch FITTING - grease, 90 degree, 1/8 PT x 27/32 inch, rod eye end

*1543256C1

KIT - seal, includes all items with an asterisk, plus an instruction sheet

REF. 1

PART NO. 196832A1

2

196833A1

3 3A 4 5 6

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-157A

BT97N065

http://www.minnparbackhoeparts.com/ 8-157B

570LXT and 580L Series 2

THREE-POINT HITCH LIFT CYLINDER 570LXT MODELS REF. 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 21

296716A1 D46620 103-21200 NSS 297280A1 •D95142 *G102424 •1542874C1 1542997C1 1542996C1 * 238-5231 *G109298 276-2446 296720A1 D46620 103-21200 296723A1 *G102288 *G100444 *G100449 25863R1 G32317 219-1 219-55

DESCRIPTION CYLINDER ASSEMBLY - 76 (3) ID x 207 mm (8-5/32 inch) stroke, lift, see note TUBE ASSEMBLY - cylinder BUSHING - tube RING - internal retaining. No. 200 GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod BUSHING - center, gland KIT - seal, NSS, order 1543256C1 kit below SEAL - rod, NSS, order 1543256C1 kit below SEAL - buffer, NSS, order 1543256C1 kit below 0-RING - 2-5/8 ID x 1/8 inch wide, gland RING - backup, gland 0-ring SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 38 mm (1-1/2 inch) diameter BUSHING - piston rod RING - internal retaining, No. 200 PISTON - cylinder SEAL - piston RING - backup, piston RING - wear, piston BOLT - hex, 3/4 NF x 2-1/2 inch, grade 8 WASHER - flat, hardened, special FITTING - grease, straight, 1/8 PT x 21/32 inch FITTING - grease, 90 degree, 1/8 PT x 27/32 inch, rod eye e n d . . .

*1543256C1

KIT - seal, includes all items with an asterisk, plus an instruction s h e e t . . .

PART NO. 296715A1

REQ'D.

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-158

0,

4

®

0 0 B9411190S

http://www.minnparbackhoeparts.com/

8-159

570LXT and 580L Series 2

THREE-POINT HITCH TILT CYLINDER 570LXT l\/IODELS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

137913A1 D34359 NSS 118115A1 *D95141 * D36968 *G109297 * 238-5228 276-2446 137917A1 D22200 100-21162 137528A1 *G102289 *G100713 *G100714 28-1232 G32317 219-1

DESCRIPTION CYLINDER ASSEMBLY - 64 (2-1/2) ID x 160 mm (6-19/64 inch) stroke, tilt, see note TUBE ASSEMBLY - cylinder BUSHING - tube GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod SEAL - U-cup, piston rod RING - backup, gland O-ring O-RING - 2-1/4 ID X 1/8 inch wide SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 32 mm (1-1/4 inch) diameter, cylinder BUSHING - piston rod RING - internal retaining. No. 162 PISTON - cylinder SEAL - piston RING - backup, piston seal RING - wear, piston BOLT - hex, 3/4 NF x 2 inch, grade 8 WASHER - flat, hardened, special FITTING - grease, straight, 1/8 PT x 21/32 inch

•183286A1

KIT - seal, includes all items with an asterisk and an instruction sheet.

PART NO. 137912A1

REQ'D.

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-160

9. ® ®

BS97N066

http://www.minnparbackhoeparts.com/ 8-161

570LXT and 580L Series 2

THREE-POINT HITCH PITCH CYLINDER 570LXT MODELS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

REQ'D.

138236A1 D22200 100-21162 NSS 118115A1 *D95141 * D36968 *G109297 * 238-5228 276-2446 138847A1 D22200 100-21162 137528A1 *G100714 *G102289 *G100713 28-1232 G32317 219-1 219-55

DESCRIPTION CYLINDER ASSEMBLY - 64 (2-1/2) ID x 178 mm (7 inch) stroke, pitch, see note TUBE ASSEMBLY - cylinder BUSHING-tube RING - internal retaining. No. 162, bushing retaining GLAND ASSEMBLY - cylinder GLAND - cylinder WIPER - piston rod SEAL - U-cup, piston rod RING - backup, gland O-ring 0-RING - 2-1/4 ID X 1/8 inch wide SCREW - self-tapping, hex head. No. 8 NC x 3/8 inch ROD ASSEMBLY - piston, 32 mm (1-1/4 inch) diameter, cylinder... BUSHING - piston rod RING - internal retaining. No. 162, bushing retaining PISTON - cylinder RING - wear, piston SEAL - piston RING - backup, piston seal BOLT - hex, 3/4 NF x 2 inch, grade 8 WASHER - flat, hardened, special FITTING - grease, straight, 1/8 PT x 21/32 inch FITTING - grease, 90 degree, 1/8 PT x 27/32 inch, rod eye e n d . . . .

*183286A1

KIT - seal, includes all items with an asterisk and an instruction s h e e t . . . .

PART NO. 138235A1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 8-162

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-1

ALPHABETICAL INDEX CHASSIS DESCRIPTION Backhoe Boom Boom Latch Buckets Control Tower and Covers Controls Controls - Backhoe Auxiliary Controls - Excavator Control Pattern Dipper and Bucket Extendable Dipper Stabilizers, Plates, and Pads Swing Cylinders and Swing Tower Battery Box and Right-Hand Step Cab Air Conditioner, Heater, and Blower Air Filter Control Panel and Wiring Doors and Mounting Frame, Covers and Insulation Glass Headliner, Louvers, and Dome Lamp Rear Window Windshield Washers and Wipers Canopy-ROPS Chassis Countenweights Couplers - Quick, Loader Hydraulic Tool Decals Drawbar Fenders and Rear Closure Panels Floor Plates and Mats Frost Point Assembly Guard-Mud Guard - Pump and Baffle Plates Hitch - Three-Point Hood, Engine Side Panels, and Grille Unit Loader Antirollback Control / Return-To-Dig Control Buckets Clam Controls Frame and Mounting Parts Guard - Loader Valve Lift and Bucket Controls Links - Bucket and Cylinder Self-Leveling Control Mirror - Rear View Radiator Wrapper Seats and Seat Mounting Parts Slow Moving Vehicle Emblem Tank - Hydraulic Oil

Bur 7-3341

PAGE 9-49,9-51 9-53 9-63-9-75 9-25,9-27 9-29-9-41 9-43 9-39 9-55,9-57 9-59,9-61 9-45 9-47 9-93,9-95 9-161 - 9-169 9-159 9-149 9-139 - 9-143 9-137 9-135 9-157 9-145,9-147 9-151-9-155 9-171,9-173 9-91 9-87,9-89 9-23,9-23B 9-179-9-183 9-85 9-111 - 9-115 9-109 9-77 9-117 9-99 - 9-103 9-79 - 9-83 9-105,9-107 9-11 9-15-9-19 9-5,9-7 9-11 9-21 9-3 9-13 9-9 9-175 9-97 9-119 - 9-133F 9-177 9-93

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-2

GJ)— 111

/

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-3

LOADER LIFT AND B U C K E T CONTROLS REF. 1

PART NO. 292904A1

2

256347A1 258616A1 298176A1 345-133 133615A1

3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29A 30 31 32

140-107 131-861 132661A1 195615A1 614-6016 495-11028 495-81184 176311A1 108088A1 102761A1 432-828 112380A1 465004R91 614-6016 396-41028 D136773 231-1446 413-628 496-21041 425-106 425-116 122359A1 120204A1 132931A1 D149288 432-612 302965A1 814-10040 896-11010 614-6020 396-41028 829-1406

Bur 7-3341

DESCRIPTION HANDLE - control lever, loader, two button, declutch and differential lock switches CONNECTOR - harness LOCK - four-pin PLUG-cavity ADHESIVE - Superbonder 409,1 ml BOOT - control lever, models without clam control lever, see page 9-7 for boot used on models with clam control lever S C R E W - machine, pan head Phillips, No. 10 NC x 3/4 inch CLAMP - U-type, No. 10 NC L E V E R - control, loader lift and bucket control B R A C K E T - control lever to bellcrank BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - flat, 9/32 x 5/8 x 1/16 inch WASHER - flat, 21/32 x 1-1/2 x 1/32 inch, use as a spacer BELLCRANK - control, loader lift and bucket control BUSHING - flanged, bellcrank PIN - bellcrank to control lever bracket PIN - cotter, 1/8 x 1-3/4 inch RETAINER - bearing BEARING-ball BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened JOINT - ball, 3/8 inch NF NUT - hex, self-locking, 3/8 inch NC BOLT - hex, 3/8 NC x 1-3/4 inch WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened NUT - hex, 3/8 inch NC . . NUT - hex, 3/8 inch NF ROD - bucket control ROD - lift control BOOT -1/2 inch rod, at loader valve PIN - clevis, special PIN - cotter, 3/32 x 3/4 inch VALVE A S S E M B L Y - control, loader, two spool, parts list page 8-71 BOLT - hex, 10 - 1 . 5 x 40 mm WASHER - flat, 11 x 21 x 2.5 mm, hardened BOLT - hex, full threads, 6 -1.0 x 20 mm WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened NUT - hex, 6 mm -1.0, class 10

REQ'D. 1 1 1 1 UAR 1 1 1 1 1 3 3 1 1 2 2 2 2 11 1 1 2 1 2 2 2 2 1 1 2 2 2 1 3 3 3 3 3

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-4

AN.

BT97N068

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-5

LOADER CLAM CONTROL REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A

PART NO. 297615A1 123815A1 170-104 129914A1 225-14105 439-5436 143210A1 124243A1 123493A1 413-632 495-21044 108088A1 133989A1 239306A1 103-1437 614-6016 495-11028 515-2295

18 19 20 21 22 23 24 25 26 27 28 29

133617A1 195615A1 176311A1 108088A1 495-81184 102761A1 432-828 112382A1 425-116 413-632 231-1446 112380A1

DESCRIPTION HANDLE - control lever L A T C H - c l a m lock S C R E W - machine, pan head Phillips, No. 5 NC x 3/8 inch S P R I N G - l e a f , clam lock NUT - hex, No. 5 NC PIN-headed, 1/4 x 2-1/4 inch CAP - push, 1/4 inch SPRING - torsion, latch L E V E R - control, loader clam BOLT - hex, 3/8 NC x 2 inch WASHER - flat, 7/16 X 1 X 5/64 inch BUSHING - flanged, control lever SLEEVE-pivot ROD - control, clam RING - heavy section external retaining. No. 37 BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - flat, 9/32 x 5/8 x 1/16 inch CLAMP - P-type, 3/8 inch ID, clutch cutout control harness to control lever BOOT - control lever, clam B R A C K E T - control lever to bellcrank BELLCRANK - control, loader BUSHING - flanged, bellcrank WASHER - flat, 21/32 x 1-1/2 x 1/32 inch, use as a spacer PIN - bellcrank to control lever bracket PIN - cotter, 1/8 x 1-3/4 inch BELLCRANK - control, loader clam NUT - hex, 3/8 inch NF BOLT - hex, 3/8 NC x 2 inch NUT - hex, self-locking, 3/8 inch NC RETAINER - bearing

REQ'D. 1 1 2 2 2 1 1 1 1 1 2 2 1 1 1 3 3 1 1 1 1 2 1 2 2 1 1 1 1 2

Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-6

a

BT97N068

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-7

LOADER CLAM CONTROL REF. 30 31 32 33 34 34A 35 36 36A

PART NO. 614-6016 396-41028 140-107 131-861 213-126 495-11041 187438A1 D149288 D149287

37 38 39 40 41 42

432-612 425-116 132873A1 302966A1 LI 8337 292904A1 256347A1 258616A1 298176A1 345-133

Bur 7-3341

DESCRIPTION REQ'D. BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened S C R E W - machine, pan head Phillips, No. 10 NC x 3/4 inch CLAMP - U-type, No. 1 0 N C C L E V I S - adjustable, 3/8 inch NF WASHER - flat, 13/32 x 13/16 x 1/16 inch, between clevis and bellcrank ROD - control, clam, at loader valve PIN - clevis, special, upper PIN - clevis, special, 5/16 x 15/16 inch, hardened, clam control rod lower clevis PIN - cotter, 3/32 x 3/4 inch NUT - hex, 3/8 inch NF BOOT - 3/8 inch rod, at loader valve VALVE A S S E M B L Y - loader control, three-spool, parts list page 8-73 S T R A P - tie, 15 inch, if used HANDLE - control lever, two button, declutch and differential lock C O N N E C T O R - harness LOCK - four-pin P L U G - cavity ADHESIVE - Superbonder409, 1 ml UAR

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-8

BT97D057

http://www.minnparbackhoeparts.com/ 9-9

570LXT and 580L Series 2

LOADER S E L F - L E V E L I N G CONTROL REF. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 137283A1 142404A1 193854A1 D149287 432-612 425-115 213-125 139865A1 844-10020 128580A1 NSS A30881

12 13 14 15 16 17

LI 5401 D95096 124721A1 614-8025 895-11008 829-1408

Bur 7-3341

DESCRIPTION WASHER - wave, at upright, loader arm pivot CAM - self-leveling C A B L E - b u c k e t level PIN - clevis, special, 5/16 x 15/16 inch, hardened PIN - cotter, 3/32 x 3/4 inch N U T - h e x , 5/16 inch NF C L E V I S - adjustable, 5/16 inch NF GUARD-cable BOLT - heavy hex flange, 10 - 1 . 5 x 20 mm ROD A S S E M B L Y - bucket level ROD - bucket level WASHER - special, hardened, flat, used a s shim between bearing and snap ring BEARING - pivot, self-aligning, 5/8 inch RING - retaining, 5/8 inch, shaft retaining, special SPRING-coil BOLT - hex, full threads, 8 - 1.25 x 25 mm WASHER - flat, 9 x 17 x 1.6 mm NUT - hex, 8 mm -1.25. class 10

REQ'D. 1 1 1 2 2 1 1 1 2 1 1 3 2 2 1 4 4 4

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-10

(10)

T4)^$D /4,

BT97N069

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 LOADER LIFT FRAME AND MOUNTING PARTS LIFT CYLINDER, SUPPORT STRUT, RETURN-TO-DIG AND ANTIROLLBACK REF. 1 2 3

PART NO. 141324A1 D127542 100696A1

4 5 6 7 7A 8 9

109268A1 111522A1 119129A1 495-81282 181842A1 800-44050 131417A1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

219-55 128818A1 142524A1 614-6016 A62209 833-40406 D137363 193-1003 440-10616 128312A1 895-11010 242369A1 D121047 104824A1 118900A1

25 26 27 28 29 30 31 32 33 34 35

113629A1 800-44040 182895A1 192815A1 103-3350 118901A1 800-44040 219-1 427-6088 432-612 495-11053

Bur 7-3341

9-11

DESCRIPTION REQ'D. FRAME - loader lift 1 BUSHING - loader frame pivot 4 BUSHING - bucket cylinder link pivot, no longer included with frame, purchase separately 4 BUSHING - bucket mounting 4 SHAFT - loader lift frame pivot 1 PIN - lift cylinder pivot, closed end 2 WASHER - flat, 2-1/16 x 3 x 3/32 inch 4 WASHER - special, hardened, install a minimum of one washer per side . . . UAR RING - external retaining. No. 50, 50 mm 6 CYLINDER A S S E M B L Y - 76 (3) ID x 766 mm (30-5/32 inch) stroke, loader lift, parts list page 8-139 2 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch 2 B R A C K E T - mounting, return-to-dig switch 1 C O V E R - return-to-dig switch 1 BOLT - hex, full threads, 6 -1.0 x 16 mm 2 CLAMP-P-type 1 NUT-U-type, 6 m m - 1 . 0 2 SWITCH - retum-to-dig 1 NUT - hex, with external tooth lock washer, No. 6 NC 2 S C R E W - machine, pan Phillips, No. 6 NC x 1 inch 2 BOLT - hex flange, special, 10 x 15 mm 2 WASHER - flat, 11 x 20 x 2 mm 6 S T R U T - support, loader frame, left-hand lift arm only 1 GROMMET - support strut 1 PIN - lock, includes lanyard and hair pin 1 PIN - left-hand lift cylinder rod end and support strut, mount tapered end to the outside 1 PIN - 1 5 5 mm (6-1/8 inch) long, right-hand lift cylinder rod end 1 RING - external retaining. No. 40, pin retaining 4 ROD - antirollback, attaches to bucket cylinder link 1 PIN - antirollback rod to bucket cylinder link 1 RING - E-type, external retaining, No. 50 1 PIN - loader lift frame to loader bucket 2 RING - external retaining, No. 40, pin retaining 4 FITTING - grease, straight, 1/8 PT x 21/32 inch 2 PIN - clevis, 3/8 x 7/8 inch, hardened 1 PIN - cotter, 3/32 x 3/4 inch 1 WASHER - flat, 17/32 x 1-1/16 x 3/32 inch 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-12

(20)

BT97N070

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-13

LOADER FRAME B U C K E T LINKS AND B U C K E T CYLINDER LINKS REF. 1

PART NO. 141471A1 141472A1

3 4 5 6 7 8 9 10 11 12

118901A1 800-44040 219-1 D121194 250851A1 614-8030 895-11008 892-11008 829-1408 139180A1

13

139235A1

14

139195A1

15 16 17 18 19 20

D151034 827-20190 D132076 896-11020 829-1420 175238A1

21 22 23

116339A1 800-44040 219-1

Bur 7-3341

DESCRIPTION LINK - bucket, left-hand, without mounting holes for bucket position pointer, used in production, for sen/ice order 141472A1 link, item 2 LINK - bucket, left-hand or right-hand, with mounting holes for bucket position pointer PIN - bucket links to loader bucket RING - external retaining, No. 40, pin retaining FITTING - grease, straight, 1/8 PT x 21/32 inch POINTER - bucket position, models without clam bucket POINTER - bucket position, models with clam bucket BOLT - hex, full threads, 8 - 1.25 x 30 mm WASHER - flat, 9 x 17 x 1.6 mm WASHER - lock, 8 mm NUT - hex, 8 mm -1.25, class 10 LINK - bucket cylinder, outer right-hand and inner and outer left-hand, includes item 15 bushing LINK - bucket cylinder, inner right-hand, with extra hole for antirollback rod, includes item 15 bushing, models without clam bucket, see item 14 link for models with clam bucket LINK - bucket cylinder, inner right-hand, with extra hole for antirollback rod, includes item 15 bushing, models with clam bucket, see item 13 for models without clam bucket BUSHING - one per each link, items 12-14 BOLT - hex, 20 - 2.5 x 190 mm, class 10.9 BUSHING - spacer, cylinder links WASHER - flat, 22 x 37 x 4 mm, hardened NUT - hex, 20 mm - 2.5, class 10 CYLINDER A S S E M B L Y - 70 (2-3/4) ID x 522 mm (20-9/16 inch) stroke, loader bucket, parts list page 8-141 PIN - bucket cylinder rod end RING - external retaining. No. 40, pin retaining FITTING - grease, straight, 1/8 PT x 21/32 inch

REQ'D. 1 1-2 2 4 2 1 1 2 2 2 2 3

1

1 1 4 4 8 4 2 2 4 2

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-14

BT97D091

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-15

LOADER LONG LIP B U C K E T S REF.

PART NO. 253125A1

1 2 3 4 5 6 7 8 9 10

NSS D129264 132988A1 828-20160 142538A1 832-10420 896-11020 142300A1 420-21232 429-1012 276317A1 253125A1

1 2 3 4 5 6 7 8 9 10

NSS D129264 132988A1 828-20160 142538A1 832-10420 896-11020 142300A1 420-21232 429-1012

Bur 7-3341

DESCRIPTION B U C K E T A S S E M B L Y - loader, without bucket teeth, order from Machinery Price List, 2083 mm (82 inch) wide B U C K E T - loader BUSHING - bucket ear E D G E - cutting, center, 2083 mm (82 inch) bucket BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 S P A C E R - chain hook NUT - hex, self-locking, 20 mm - 2.5 WASHER - flat, 22 x 37 x 4 mm, hardened E D G E - cutting, bolt-on, center, 2083 mm (82 inch) bucket BOLT - plow, 3/4 NC X 2 inch, grade 8 NUT - hex, 3/4 inch NC, grade 8

REQ'D. 1 1 8 1 2 2 2 4 1 10 10

B U C K E T A S S E M B L Y - loader, without bucket teeth, order from Machinery Price List, 2083 mm (82 inch) wide, with bolt-on cutting edge B U C K E T A S S E M B L Y - loader, without bucket teeth, order from Machinery Price List, 2083 mm (82 inch) wide B U C K E T - loader BUSHING - bucket ear E D G E - cutting, center, 2083 mm (82 inch) bucket BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 S P A C E R - chain hook NUT - hex, self-locking, 20 mm - 2.5 WASHER - flat, 22 x 37 x 4 mm, hardened E D G E - cutting, bolt-on, center, 2083 mm (82 inch) bucket B O L T - plow, 3/4 NC X 2 inch, grade 8 NUT - hex, 3/4 inch NC, grade 8

1 1 1 8 1 2 2 2 4 1 10 10

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-16

BT97N072

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-17

LOADER LONG LIP B U C K E T REF.

PART NO. 198539A1

1 2 3 4 5 6 7 8 9 10

NSS D129264 134844A1 185506A1 20-21232 429-1012 828-20160 142538A1 896-11020 832-10420

Bur 7-3341

DESCRIPTION BUCKET ASSEMBLY - loader, without bucket teeth, order from Machinery Price List, 2362 mm (93 inch) wide, if used BUCKET - loader BUSHING - bucket ear EDGE - cutting, weld-on, blade mounting EDGE - cutting, bolt-on, 93 inch (2362 mm) bucket BOLT - plow, 3/4 NC X 2 inch, grade 8 NUT - hex, 3/4 inch NC, grade 8 BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 SPACER - chain hook WASHER - flat, 22 x 37 x 4 mm, hardened NUT - hex, self-locking, 20 mm - 2.5

REQ'D. 1 1 8 1 1 10 10 2 2 4 2

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-18

0

BT97N075

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-19

LOADER CLAM B U C K E T REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26

PART NO. 185488A1 175156A1 NSS D31140 142300A1 20-21232 29-1012 844-10110 D51391 832-10410 219-1 175160A1 NSS D129264 121920A1 20-21032 29-1010 D51392 814-10090 895-11010 832-10410 D51393 814-10080 895-11010 832-10410 321-1708 321-1707 250851A1

Bur 7-3341

DESCRIPTION REQ'D. BUCKET ASSEMBLY - clam, order from Machinery Price List, 2083 mm (82 inch) wide 1 CLAM ASSEMBLY - bucket 1 CLAM-bucket 1 BUSHING - 25 mm (1 inch) long, clam pivot 4 EDGE - cutting, bucket 2 BOLT - plow, 3/4 NC X 2 inch, grade 8 20 NUT - hex, 3/4 inch NC, grade 8 20 BOLT - heavy hex flange, 10 -1.5 x 110 mm 2 PIN - pivot, clam to blade 2 NUT - hex, self-locking, 10 mm -1.5 2 FITTING - grease, straight, 1/8 PT x 21/32 inch 2 BLADE ASSEMBLY - clam bucket 1 BLADE-bucket 1 BUSHING - bucket ear 8 EDGE - cutting, blade 1 BOLT - plow, 5/8 NC X 2 inch, grade 8 10 NUT - hex, 5/8 inch NC, grade 8 10 PIN - cylinder mounting, upper 2 BOLT - hex, 10 -1.5 x 90 mm 2 WASHER - flat, 11 x 20 x 2 mm 2 NUT - hex, self-locking, 10 mm -1.5 2 PIN - cylinder mounting, lower 2 BOLT - hex, 10 -1.5 x 80 mm 2 WASHER - flat, 11 x 20 x 2 mm 2 NUT - hex, self-locking, 10 mm -1.5 2 DECAL - 0 - 2 - 4, clam bucket opening indicator 1 DECAL - clam bucket position 1 POINTER - bucket position, bolts to clam bucket link, see page 9-13 for link and mounting hardware 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-20

- :

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BT97N076

mM^.

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-21

LOADER V A L V E GUARD REF. 1 2 3

PART NO. 238048A2 614-10025 896-11010

Bur 7-3341

DESCRIPTION GUARD - valve shield, if used BOLT - hex, full threads, 10 -1.5 x 25 mm WASHER - flat, 1 1 x 2 1 x 2 . 5 mm, hardened

REQ'D. 1 2 2

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-22

3

BT98D032

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 T O O L QUICK C O U P L E R S REF.

PART NO.

9-23

DESCRIPTION

REQ'D.

*TOOL QUICK COUPLER, IVIANUAL 1

*191239A1

COUPLER - tool, loader, manual, used with D121194 bucket position pointer and 139235A1 right-hand bucket cylinder link, Ref 6 and 13 on page 9-13 and Ref 40 - 44 on page 8-67, if used

TOOL QUICK COUPLER, HYDRAULIC +292969A2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NSS 305497A1 219-87 231-4246 326-640 305496A1 305499A1 305495A1 NSS 413-516 492-11031 495-11034 218-5105 237-6006 218-5182 237-6006 305492A1 305494A1 305493A1 218-693 218-1251 305508A1 307385A1 307386A1 307387A1 307388A1 307389A1 137344A1 137343A1

COUPLER - quick, tool, loader, hydraulic, for complete assembly order from Machinery Price List FRAME - quick tool coupler PLUG - plastic, 1-1/4 ID x 1/2 inch OD FITTING - grease, straight, 1/4-28 self-tapping x 9/16 inch NUT - hex, self-locking, 3/8 inch NC BOLT - hex, 3/8 NC x 2-1/2 inch, grade 8 PIN -1-15/16 OD X 15 inch long CYLINDER - double acting, component parts not serviced separately COVER - channel SEAL-foam BOLT - hex, 5/16 NC x 1 inch WASHER - lock, 5/16 inch WASHER - flat, 11/32 x 11/16 x 1/16 inch ELBOW - 90 degree, 9/16-18 inch flare x adj O-ring boss O-RING -15/32 ID x 5/64 inch wide TEE - 9/16-18 inch adj O-ring branch x flare x flare O-RING -15/32 ID x 5/64 inch wide HOSE - 260 mm (10-1/4 inch) long HOSE - 387 mm (15-1/4 inch) long HOSE - 235 mm (9-1/4 inch) long ELBOW - 90 degree, 9/16-18 inch flare x bulkhead flare NUT - hex, lock, bulkhead, 7/8 inch NF KIT - decal, includes four decals, not shown HOSE - 387 mm (15-1/4 inch) long, not shown HOSE - 629 mm (24-3/4 inch) long, not shown HOSE - 718 mm (28-1/4 inch) long, not shown SLEEVE - hose guard, 660 mm (26 inch) long, not shown SWIVEL - coupler, not shown CAP - male coupling, not shown CAP - female coupling, not shown

1 1 2 4 2 2 2 1 1 2 3 3 3 2 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 1

•NOTE: Coupler comes complete, component parts are not serviced separately. + NOTE: See page 8-61 for hydraulic tool quick coupler hydraulics. Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-23A

BT98D032

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-23B

TOOL QUICK C O U P L E R S REF.

PART NO.

DESCRIPTION

REQ'D.

TOOL QUICK COUPLER, HYDRAULIC +292969A2 123537A1 245423A1 126155A1 218-695 218-1256 218-1279 237-6012

COUPLER - quick, tool, loader, hydraulic, for complete assembly order from Machinery Price List, continued from previous page COUPLING - quick disconnect, female, not shown COUPLER - hydraulic, not shown CONNECTOR - straight, bulkhead, not shown ELBOW - 90 degree, 7/8-14 inch flare x bulkhead flare, not shown NUT - hex, lock, bulkhead, 1-1/16 inch NF, not shown NUT - hex, lock, 7/8 inch NF, not shown 0-RING - 59/64 ID x 7/64 inch wide, not shown

1 1 1 2 2 2 2 2

+ NOTE: See page 8-61 for hydraulic tool quick coupler hydraulics.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-24

9

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http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E CONTROL TOWER C O V E R S REF. 1 2

PART NO. 128403A1 130480A1

2A

253394A1

3 4

128401A1 130479A1

4A

277187A1

5

353-411

6 7 8 9 10 11 12 13 14

281-1878 281-18712 195-140 D149866 D149867 136822A1 D149868 136824A1 140-106

15

131-861

9-25

DESCRIPTION REQ'D. COVER - rear, console, used on all models with foot swing COVER - console, front, used on models with foot swing, without auxiliary hydraulics COVER - console, front, used on models with foot swing, with auxiliary hydraulics COVER - console, rear, used on all models with hand swing COVER - front, console, used on models with hand swing, without auxiliary hydraulics COVER - console, front, used on models with hand swing, with auxiliary hydraulics PLUG - button, 1 inch, nylon, 1 used with 130479A1 console - 2 used with 130480A1 console cover 1-2 SCREW - self-tapping, hex washer head, 1/4 NC x 1/2 inch, lower 2 SCREW - self-tapping, hex washer head, 1/4 NC x 3/4 inch, upper 3 WASHER - flat, 9/32 x 5/8 x 1/16 inch 5 BOOT - used with 130480A1 console cover with 5 control levers BOOT - used with 130480A1 console cover with 6 control levers RETAINER - boot, used with items 9 and 10 BOOT - used with 130479A1 console cover with 4 control levers RETAINER - boot, used with item 12 only SCREW - machine, pan head Phillips, No. 10 NC x 1/2 inch (4) used with 136822A1 retainer, (6) used with 136824A1 retainer 4-6 CLAMP - U-type, No. 10 NC (4) used with 136822A1 retainer, (6) used with 136824A1 retainer 4-6

n MODELS WITH BACKHOE AUXILIARY HYDRAULICS 16 17 18 19

277184A2 281-14716 299383A1 353-408

Bur 7-3341

BRACKET - control lever SCREW - self-tapping, hex washer head, 1/4 NC x 1 inch DECAL - backhoe auxiliary hydraulic control PLUG - button, 3/4 inch

1 2 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-26

BT98D074

http://www.minnparbackhoeparts.com/ 9-27

570LXT and 580L Series 2

BACKHOE CONTROL TOWER SUPPORT AND S E A L S REF. 1

PART NO. 185975A1

2 2A

180376A1 180402A1

2B

300580A1

3 4 5 6 7

121519A1 614-10035 496-41041 179956A1 184696A1

8 9 10 11 12 13 14 15 16

814-10060 496-41041 182295A1 184695A1 614-8020 895-11008 892-11008 232875A1 184694A1

17 18 19 20

614-6016 895-11006 892-11006 300840A1

Bur 7-3341

DESCRIPTION SUPPORT - backhoe control mounting, with 3 mounting holes in base for item 11 seal support bracket BRACKET - mounting, left-hand, 6 spool valve BRACKET - mounting, left-hand, 7 spool valve, without auxiliary hydraulics BRACKET - mounting, left-hand, 7 or 8 spool valve, with auxiliary hydraulics BRACKET - mounting, right-hand, valve mounting BOLT - hex, full threads, 10 -1.5 x 35 mm WASHER - flat, 13/32 x 1-1/8 x 9/64 inch, hardened MOUNT - console BRACKET - seal support, front, if used, Ref 20 may replace Ref 7 and 16 on some models BOLT - hex, 10 -1.5 x 60 mm WASHER - flat, 13/32 x 1-1/8 x 9/64 inch, hardened SEAL - foam, control tower BRACKET - seal support, front BOLT - hex, full threads, 8 - 1.25 x 20 mm WASHER - flat, 9 x 17 x 1.6 mm WASHER - lock, 8 mm SEAL - noise reduction, backhoe valve rods BRACKET - seal support, rear, if used, Ref 20 may replace Ref 7 and 16 on some models BOLT - hex, full threads, 6 -1.0 x 16 mm, if used WASHER - flat, 6.6 x 12 x 1.6 mm, if used WASHER - lock, 6 mm, if used BRACKET - foam support, replaces Ref 7 and 16 on some models

REO'D. 1 1 1 1 1 4 4 2 2 4 -..A 1 1 3 2 3 1 1 4 2 4 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-28

S

BT98D033

23

http://www.minnparbackhoeparts.com/ 9-29

570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH FOOT SWING WITH NON-EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7

PART NO. 129015A1 614-8025 832-10408 D59912 136267A1 136269A1 D148992

8 9 10 11 12 13 14 15

136263A1 D150397 425-118 136261A1 D150435 D150434 L54563 A30881

16

D34666

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

D150486 D148994 D148993 614-8025 832-10408 213-126 D149288 D150493 427-6088 432-612 425-156 189297A1 189296A1 189295A1 189298A1 189294A1 189299A1

DESCRIPTION SHAFT - pivot, control levers BOLT - hex, full threads, 8 - 1.25 x 25 mm NUT - hex, self-locking, 8 mm -1.25 KNOB - lever, stabilizer control levers LEVER - control, boom LEVER - control, bucket BUSHING - control lever, used with 136267A1 and 136269A1 control levers LEVER - control, dipper BELLCRANK - dipper control NUT - hex, 1/2 inch NF LEVER - control, stabilizer BELLCRANK - right-hand stabilizer control BELLCRANK - left-hand stabilizer control KNOB - control lever, boom, dipper and bucket control levers WASHER - special, hardened, flat, used as a shim between control levers WASHER - flat, special, 3/4 inch, 3/4 inch, hardened, may be used in place of item 15 SPACER - control lever, not used on models with extendable dipper SHAFT - swing control BEARING - self-aligning, shaft BOLT - hex, full threads, 8 -1.25 x 25 mm NUT - hex, self-locking, 8 mm -1.25 CLEVIS - adjustable, 3/8 inch NF PIN - clevis, special CLEVIS - 3/8 inch, stabilizer control rod, special PIN - clevis, 3/8 x 7/8 inch, hardened PIN - cotter, 3/32 x 3/4 inch NUT - hex, jam, 3/8 inch NF ROD - left-hand stabilizer control ROD - right-hand stabilizer control ROD - dipper control ROD - boom control ROD - bucket control ROD - swing control

REQ'D. 1 1 1 2 1 1 2 1 1 3 2 1 1 3 UAR 1 1 1 2 4 4 3 3 2 2 5 6

Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-30

S 23

P

(SO (30)

BT98D033

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH FOOT SWING WITH NON-EXTENDABLE DIPPER REF. 34 36 37 38 39 40 41 42 44 45 46 47 48 49

PART NO. D149295 425-116 D149287 432-612 136271A1 136270A1 219-1 614-10025 832-10410 D150503 D149262 425-156 D149288 432-612

Bur 7-3341

DESCRIPTION JOINT - ball, swing control rod to shaft NUT - hex, 3/8 inch NF PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve PIN - cotter, 3/32 x 3/4 inch PEDAL - left-hand swing PEDAL - right-hand swing FITTING - grease, straight, 1/8 PT x 21/32 inch BOLT - hex, full threads, 10 -1.5 x 25 mm NUT - hex, self-locking, 10 mm -1.5 ROD - with clevis, swing pedal to cross shaft CLEVIS - special, swing pedal rod NUT - hex, jam, 3/8 inch NF PIN - clevis, special, swing pedal rod PIN - cotter, 3/32 x 3/4 inch

9-31

REQ'D. 1 1 6 6 1 1 2 4 4 2 2 2 4 4

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-32

W 1 (9>

BT97N079

- @

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH FOOT SWING PARTS USED WITH EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10 11

PART NO. L54563 136263A1 425-118 182006A1 A30881 213-126 427-6088 432-612 425-156 189293A1 D149287

Bur 7-3341

DESCRIPTION KNOB - control lever, extendahoe LEVER - control, extendahoe NUT-hex, 1/2 inch NF BELLCRANK - extendahoe control lever WASHER - special, hardened, flat, spacer CLEVIS - adjustable, 3/8 inch NF PIN - clevis, 3/8 x 7/8 inch, hardened PIN - cotter, 3/32 x 3/4 inch NUT - hex, jam, 3/8 inch NF ROD - extendahoe control lever to valve PIN - clevis, special, 5/16 x 15/16 inch, hardened, rod to valve

9-33

REQ'D.

UAR

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-34

B9504119T

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH HAND SWING *UPPER CONTROL LEVERS WITH NON-EXTENDABLE DIPPER REF. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO. 108864A1 D148947 109131A1 109132A1 D59912 425-118 108924A1 108923A1 495-11081 D39118 125113A1 106989A1 125113A1 106990A1 425-1110 178006A1 178004A1 102765A1 432-828 112380A1 614-6016 396-41028 614-6020 829-1406 A30881

DESCRIPTION PLATE - mounting, bearing and bellcrank SHAFT - pivot, stabilizer lever LEVER - stabilizer, left-hand LEVER - stabilizer, right-hand KNOB - lever, stabilizer levers NUT - hex, 1/2 inch NF BELLCRANK - left-hand stabilizer lever BELLCRANK - right-hand stabilizer lever WASHER - flat, 13/16 x 1-15/32 x 1/8 inch KNOB-control lever LEVER - control, boom and swing BELLCRANK - left-hand boom and swing lever LEVER - control, bucket and dipper BELLCRANK - right-hand bucket and dipper lever NUT - hex, 5/8 inch NF BELLCRANK - boom and swing control lever BELLCRANK - bucket and dipper control lever PIN - bellcrank PIN - cotter, 1/8 x 1-3/4 inch RETAINER - bearing BOLT - hex, full threads, 6 -1.0 x 16 mm WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened BOLT - hex, full threads, 6 -1.0 x 20 mm NUT - hex, 6 mm -1.0, class 10 WASHER - special, hardened

9-35

REQ'D. 1 1 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 2 2 4 2 2 6 6 UAR

* NOTE: See page 9-37 for lower control levers.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-36

I I

B9504120T

I I

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH HAND SWING *LOWER CONTROL LEVERS WITH NON-EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 185981A1 185982A1 D149287 432-612 425-116 213-126 D149288 185977A1 D149295 185978A1 D136773 413-624 425-106 185979A1 185980A1 614-10025 832-10410 231-2446

DESCRIPTION ROD - stabilizer, right-hand stabilizer ROD - stabilizer, left-hand stabilizer PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve PIN - cotter, 3/32 X 3/4 inch NUT - hex, 3/8 inch NF CLEVIS - adjustable, 3/8 inch NF PIN - clevis, special ROD - bucket control JOINT - ball, control rod ROD - dipper control JOINT - ball, 3/8 inch NF, control rods BOLT - hex, 3/8 NCx 1-1/2 inch NUT - hex, 3/8 inch NC ROD - boom control ROD - swing control BOLT-hex, full threads, 1 0 - 1 . 5 x 2 5 mm NUT-hex, self-locking, 10 mm-1.5 NUT - hex, self-locking, 3/8 inch NF

9-37

REQ'D. 1 1 6 8 6 2 2 1 2 I 2 2 2 1 1 2 2 2

* NOTE: See page 9-35 for upper control levers.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-38

//V I I I

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Ay/ / / / /

EXCAVATOR CONTROL PATTERN Q_ 0

BS97D060

. /

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-39

B A C K H O E CONTROLS IN EXCAVATOR CONTROL PATTERN REF. 1 2 3 4 5

PART NO. 245592A1 * 195030A2 * 195032A1 E49498 E49497 198410A1

DESCRIPTION KIT - excavator control pattern, purchase from Parts and Components ROD - dipper, replaces existing boom control rod ROD - boom, replaces existing dipper control rod DECAL - control, right-hand DECAL - control, left-hand PLATE - excavator control pattern

REQ'D.

* NOTE: The right-hand control lever, which used to control the dipper, now controls the boom and the left-hand control lever, which used to control the boom, now controls the dipper. NOTE: The machine must be equipped with hand swing controls. If your machine is equipped with (Case) foot swing controls, the foot swing to hand swing controls field kit must be ordered and installed before installing this kit.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-40

m>

i

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 B A C K H O E C O N T R O L S WITH HAND SWING PARTS USED WITH EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 179029A1 126918A1 614-10025 832-10410 D143416 D134900 427-6088 432-612 425-156 185976A1 D149287 432-612 D150032 219-1

Bur 7-3341

DESCRIPTION PEDAL - extendahoe control, right-hand SUPPORT - pedal, with hole for tube and grease fitting BOLT - hex, full threads, 10 -1.5 x 25 mm NUT - hex, self-locking, 10 mm -1.5 RING - retaining, clip ring, special CLEVIS - special, 3/8 inch PIN - clevis, 3/8 x 7/8 inch, hardened PIN - cotter, 3/32 x 3/4 inch NUT - hex, jam, 3/8 inch NF ROD - extendahoe control PIN - clevis, special, 5/16 x 15/16 inch, hardened, rod to valve PIN - cotter, 3/32 x 3/4 inch TUBE-pedal lube FITTING - grease, straight, 1/8 PT x 21/32 inch

9-41

REQ'D. 1 1 2 2 1 1 1 1 1 "I 1 1 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-42

( 8 ^

BT97M212

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-43

BACKHOE AUXILIARY HYDRAULIC CONTROL L E V E R REF. 1

PART NO. 275820A3

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 20

D59912 275677A1 614-6025 829-1406 195-81013 D136635 103-3350 495-11053 283226A1 896-11020 276070A1 495-81002 R47941 425-156 259410A1 129-289 257810A1 283332A1 895-18010 432-612

DESCRIPTION LEVER - auxiliary control, detent lever, backhoe, uni-directional flow, activates flow to the attachment through the use of the foot switch, see page 4-51 for foot switch KNOB-lever SHAFT - pivot, 7 or 8 spool BOLT - hex, full threads, 6 -1.0 x 25 mm NUT - hex, 6 mm -1.0, class 10 WASHER-flat, 33/64x7/8 1/32 inch, used as a shim BLOCK - shifter pivot RING - E-type, external retaining, No. 50 WASHER - flat, 17/32 x 1 -1/16 x 3/32 inch SPRING - return WASHER - flat, 22 x 37 x 4 mm, hardened SHAFT - spring pivot WASHER - flat, 7/16x1 -3/8 x 5/64 inch JOINT - ball, male, 3/8 inch NF NUT - hex, jam, 3/8 inch NF TURNBUCKLE - hex NUT - hex, jam, 3/8 inch NF, left-hand thread ROD - control, 7 spool valve ROD - control, 8 spool valve WASHER-flat, 11 X 18x1.6 mm PIN - cotter, 3/32 X 3/4 inch

REQ'D.

1 1 1 2 2 3 1 2

NOTE: See pages 8-47 - 8-51 for backhoe auxiliary hydraulics, page 4-51 for backhoe auxiliary electrical circuit and page 9-25 for the backhoe control tower cover used with auxiliary hydraulics.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-44

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http://www.minnparbackhoeparts.com/ 9-45

570LXT and 580L Series 2

BACKHOE STABILIZERS, P L A T E S AND PADS REF. 1

PART NO. 195503A1

2

195504A1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

D38907 103-16175 D133428 D50146 121665A1 103-16175 D26002 D25279 D88427 D28648 D143406 D25279 D142519 D61368 D39256 413-1228 425-1012 186405A1 D142314 231-4247 413-632 230-4216 189955A1 D149033 190035A1 190967A1 190036A1 495-21044 230-4216 D143406 495-81282

20 21 22 23 24 25 26 27 28 29 30 31 32

Bur 7-3341

DESCRIPTION CYLINDER ASSEMBLY -102 (4) ID x 553 mm (21-3/4 inch) stroke, stabilizer, right-hand, parts list page 8-145 CYLINDER ASSEMBLY -102 (4) ID x 553 mm (21-3/4 inch) stroke, stabilizer, left-hand, parts list page 8-145 PIN - stabilizer cylinder to frame RING - heavy external retaining. No. 175, pin retaining LEG - stabilizer BUSHING-leg to frame PIN - stabilizer leg to frame RING - heavy external retaining. No. 175, pin retaining PIN - stabilizer cylinder to leg RING - snap, pin retaining PLATE - stabilizer, cleated, if used PIN - D88427 stabilizer plate to leg WASHER - flat, special, 1-17/32 x 2-23/64 x 1/8 inch, used as a spacer RING - snap, pin retaining PLATE - stabilizer, street or cemetery, if used PAD - rubber, if used PIN - 9-3/8 inch (238 mm) long, D142519 plate to leg BOLT - hex, 3/4 NC x 1-3/4 inch NUT - hex, 3/4 inch NC PLATE ASSEMBLY - stabilizer flip over, if used PAD - rubber NUT - hex, self-locking, 7/16 inch NC BOLT - hex, 3/8 NC x 2 inch NUT - hex, self-locking, 3/8 inch NC PLATE - stabilizer, flip over PIN - 323.5 mm (12-3/4 inch) long, plate to stabilizer leg BOLT-J-type PAD - rubber, round PLATE-steel WASHER - flat, 7/16 x 1 x 5/64 inch NUT - hex, self-locking, 3/8 inch NC WASHER - flat, special, 1-17/32 x 2-23/64 x 1/8 inch, used as a spacer WASHER - flat, 2-1/16 x 3 x 3/32 inch

REQ'D. 1 1 2 4 2 2 2 4 2 4 2 2 UAR 4 2 2 2 8 8 2 3 9 2 2 1 1 2 2 1 2 2 UAR UAR

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-46

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1

BT97N080

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http://www.minnparbackhoeparts.com/ 9-47

570LXT and 580L Series 2

B A C K H O E SWING CYLINDERS AND SWING TOWER REF. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 129882A1 D149079 121778A1 D135741 D135557 D135559 D151073 D151074 135249A1 135248A1 188027A2

12 12A 13 14 15 16 17 18 19

198976A1 114318A1 827-20075 896-11020 829-1420 135247A1 495-81227 103-16200 243084A1

20 21 24 25 26 27 28 29 30 31 32 33

134167A1 D151065 D136392 D136700 D136391 800-40065 219-1 292385A1 219-55 800-40070 D149239 197718A1

34 35

293636A1 D144423

Bur 7-3341

DESCRIPTION TOWER ASSEMBLY - backhoe swing BUSHING - 50 X 34 mm long, boom cylinder pivot BUSHING - inner, boom pivot BUSHING - outer, boom pivot BUSHING - upper, swing tower pivot BUSHING - upper, tower pivot BUSHING - tower pivot BUSHING - 70 X 86 X 28 mm long, lower BUSHING - upper, swing cylinder pivot, 28.6 mm long BUSHING - lower, swing cylinder pivot, 38.1 mm long CYLINDER ASSEMBLY - 95 (3-3/4) ID x 292 mm (11-1/2 inch) stroke, swing, parts list page 8-147 BRACKET - swing cylinder to frame BUSHING - 80 mm ID, cylinder pivot BOLT - hex, 20 - 2.5 x 75 mm, class 10.9 WASHER - flat, 22 x 37 x 4 mm, hardened NUT - hex, 20 mm - 2.5, class 10 PIN - swing cylinder rod end to swing tower WASHER - flat, 2-1/16 x 2-15/16 x 1/16 inch RING - heavy external retaining, No. 200, pin retaining WASHER - bearing, special, 5 mm thick, swing tower, top of lower chassis plate SHIM - 2.05 mm (.08 inch) thick, bottom of lower chassis plate PIN - lower, swing tower to frame, grease fitting mounts in top of pin SHIM - 72 X 89 X 3.0 mm, upper SHIM - 67 X 83 x 2.0 mm SHIM - 72 X 89 X 1.6 mm RING - external retaining, No. 65, pin retaining, lower FITTING - grease, straight, 1/8 PT x 21/32 inch PIN - swing tower to frame, upper FITTING - grease, 90 degree, 1/8 PT x 27/32 inch RING - external retaining, No. 70, pin retaining PIN - swing stop, without snap ring SHIM - swing cyinder spacer, use as required between bracket and ear of main frame, shims may be required on one end or both ends of bracket, if used WASHER-flat, upper WASHER - 2-5/8 x 3-3/8 x 1/8 inch, used as a shim

REQ'D. 1 2 2 2 1 1 1 1 2 2 2 1 2 6 12 6 2 4 4 1 UAR 1 UAR 2 UAR 2 1 1 1 2 1

UAR 1 UAR

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-48

13

(To)

B9411197T

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-49

BACKHOE SWING TOWER AND BOOM REF. 1

PART NO. REF

2 3 4

121779A1 219-1 604-20040

5 6 7 8 9

496-41081 122897A1 H71514 R32119 189653A1

10 11 12

129883A1 D151071 D135739

13

D137218

15

REF

16 17 18 19 20 21 22 23 24 25 26 27

D132494 219-1 300013A1 D136391 D136392 D133632 181042A1 129040A1 495-81226 103-16175 129040A1 142842A1

DESCRIPTION SWING TOWER - backhoe, with inner ears, see page 9-47 for swing tower and bushings PIN - swing tower to boom FITTING - grease, straight, 1/8 PT x 21/32 inch BOLT - hex, self-locking, 20 - 2.5 x 40 mm, on models with backhoe auxiliary hydraulics use 604-20045 WASHER - flat, 13/16 x 1-3/4 x 7/32 inch, hardened SPACER - 21 x 32 X 12 mm WASHER - special, boom to swing tower SHIM-71 (2-13/16) ID X 114 mm (4-1/2 inch) CYLINDER ASSEMBLY -114 (4-1/2) ID x 981 mm (38-5/8 inch) stroke, boom, parts list page 8-149 BOOM - backhoe BUSHING - 70 (2-3/4) ID x 34 mm (1-5/16 inc) long BUSHING - 70 (2-3/4) ID x 44 mm (1-3/4 inch) long, with slot for groove pin, right-hand side of boom at boom to dipper pivot BUSHING - 70 (2-3/4) ID x 44 mm (1-3/4 inch) long, without slot for groove pin, left-hand side of boom at boom to dipper pivot CYLINDER ASSEMBLY -108 (4-1/4) ID x 686 mm (27 inch) stroke, dipper, parts list page 8-151 PIN - boom to dipper FITTING - grease, straight, 1/8 PT x 21/32 inch PIN - center groove, 1/2 x 3-1/4 inch, hardened SHIM - 72 X 89 X 1.6 mm, boom to dipper SHIM - 72 X 89 X 3.0 mm, boom to dipper WASHER - flat, hardened, special NUT - hex flange, special, 1-3/4 inch NF PIN - dipper cylinder closed end to boom WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch RING - heavy external retaining. No. 175, pin retaining PIN - boom cylinder closed end to boom PIN - boom cylinder rod end to swing tower

REQ'D. 1 2 2 2 2 2 UAR UAR 1 1 2 1 1 1 1 2 1 UAR UAR 1 1 1 4 4 1 1

Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-50

63 0

B9411197T

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-51

B A C K H O E SWING TOWER AND BOOM REF. 28 29 30 32 33 34 35 36 37 38 39

PART NO. 800-44050 495-81227 129041A1 495-81226 103-16175 184884A1 184723A1 138624A1 183938A1 892-11010 829-1410

Bur 7-3341

DESCRIPTION RING - external retaining, No. 50, pin retaining WASHER - flat, 2-1/16 x 2-15/16 x 1/16 inch PIN - clipper cylinder rod end to dipper WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch RING - heavy external retaining. No. 175, pin retaining PLUG - boom bumper BRACKET - hose sleeve support SHIM - boom bumper, 1.5 mm thicl< BUMPER-boom WASHER-lock, 10 mm NUT - hex, 10 mm -1.5, class 10.9

REQ'D. 2 UAR 1 UAR 2 1 1 UAR 1 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-52

BT97N081

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2 BOOM LATCH REF. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO. 141057A1 D129227 D144592 800-44040 D129641 614-10025 D143417 185632A2 D143723 614-10020 892-11010 122958A1 D143591 D86664 D143735 895-11010 829-1410 219-55

Bur 7-3341

DESCRIPTION LATCH - backhoe boom PIN - boom latch to swing tower WASHER - fiat, special RING - external retaining, No. 40, pin retaining CABLE - latch control BOLT - hex, full threads, 10 -1.5 x 25 mm SPACER -10 ID X 16 OD X 6 mm long ROD - boom latch control CLAMP - rod BOLT - hex, full threads, 10 -1.5 x 20 mm WASHER-lock, 10 mm NUT - square, special, 10 mm -1.5 RETAINER - clip ring BOOT - rod CLAMP-boot WASHER - flat, 11 x 20 x 2 mm NUT - hex, 10 mm -1.5, class 10.9 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch

9-53

REQ'D. 1 1 2 2 1 1 1 1 2 1 3 1 4 1 1 3 1 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-54

© 0,

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BT97N082

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-55

B A C K H O E DIPPER AND B U C K E T REF. 1

PART NO. 128760A1

2 4 5

129041A1 495-81226 103-16175 129884A2 NSS D145978 D140029 D150121 307186A1

6 7 8 10 11

134437A1 12 13 14 15

NSS D127167 D127172 D150608

16 17

D150122 D150080

18 19 20 21 22 23 24 25 26 27 28

D127172 D138047 D141142 495-81282 D141164 103-16175 219-1 495-81226 D146288 103-16175 REF

DESCRIPTION REQ'D. CYLINDER ASSEMBLY - 83 (3-1/4) ID x 872 mm (34-5/16 inch) stroke, bucket, parts list page 8-153 1 PIN - bucket cylinder closed end to dipper 1 WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch UAR RING - heavy external retaining. No. 175, pin retaining 2 DIPPER ASSEMBLY - backhoe 1 DIPPER - backhoe 1 BUSHING - 50 ID X 30 mm long, dipper 2 BUSHING - 50 X 60 X 25.5 mm long 2 BUSHING - 70 ID X 36 mm long 2 BUSHING -104 mm long, bucket coupler pivot, not included with dipper assembly, order separately 2 COUPLER ASSEMBLY - bucket, used with Ref 15 and 17 links, if used, see Ref 43 - 50 for optional coupler and links 1 COUPLER - backhoe bucket 1 BUSHING - 30 mm long, special, at dipper 2 BUSHING - 28 mm long, at bucket link 4 LINK - bucket guide, used with 134437A1 coupler, if used, see Ref 43-50 for optional coupler and links 2 BUSHING - 50 X 60 X 33 mm 2 LINK - bucket dump, with two bushings at forked end, used with 134437A1 coupler, if used, see Ref 43 - 50 for optional coupler and links 1 BUSHING-28 mm long 2 BUSHING - 54 mm (2-1/8 inch) long 2 PIN-306 mm long 2 WASHER - flat, 2-1/16 x 3 x 3/32 inch UAR SPACER -1-13/16 X 3 X 1/8 inch 4 RING - heavy external retaining. No. 175, pin retaining 4 FITTING - grease, straight, 1/8 PT x 21/32 inch 6 WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch 2 PIN - dump link to bucket coupler 1 RING - heavy external retaining. No. 175 2 BUCKET - backhoe, see pages 9-63 - 9-75 for bucket options 1 Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-56

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BT97N082

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-57

BACKHOE DIPPER AND B U C K E T REF. 29 30 31 32 33 34

PART NO. D37614 D143324 D25279 D149298 103-16175 D150619

35 36 36A 37 38 39 40 41 42

495-81226 103-16175 D141076 219-1 238-5228 130823A1 D138047 D31140 D141075 281185A1

43 44 45 46 47 48 49 50 51 52 53

NSS D127167 D127172 242562A1 D150122 242561A1 D127172 D138047 244790A1 D138047 D31140

Bur 7-3341

DESCRIPTION REQ'D. PIN - bucket to coupler 1 WASHER - spacer, 38 x 64 x 2 mm 2 RING - snap, pin retaining 2 PIN - dipper to bucket, 305 mm (12 inch) Universal bucket only 1 RING - heavy external retaining. No. 175, pin retaining 2 PIN - dipper to bucket, all buckets except 12 inch (305 mm) buckets, for models with 12 inch bucket see item 32 pin 1 WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch UAR RING - heavy external retaining. No. 175, dipper to bucket pin 2 SPACER -138 mm (5-7/16 inch) long, dipper 1 FITTING - grease, straight, 1/8 PT x 21/32 inch 1 0-RING - 2-1/4 ID X 1/8 inch wide 2 LINK - bucket dump, standard links, used with 134437A1 coupler, if used 2 BUSHING - 54 mm (2-1/8 inch) long, cylinder pivot at bossed hole 1 BUSHING - 25 mm (1 inch) long, pivot 1 SPACER - 71 mm (2-25/32 inch) long, bucket 1 COUPLER ASSEMBLY - bucket, may replace 134437A1 (Ref 12) coupler on some models, used with Ref 40 and 42 links, if used 1 COUPLER - bucket, if used 1 BUSHING - 30 mm long, special, at dipper 2 BUSHING - 28 mm long, at bucket link 4 LINK - bucket guide, used with 281185A1 coupler, if used 2 BUSHING - 50 X 60 X 33 mm 2 LINK - bucket dump, used with 281185A1 coupler, if used 1 BUSHING-28 mm long 2 BUSHING - 54 mm (2-1/8 inch) long 2 LINK - bucket dump, used with 281185A1 coupler, if used 2 BUSHING - 54 mm (2-1/8 inch) long 1 BUSHING - 25 mm (1 inch) long 1

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-58

( 4 0 ) - ^ *

6

43

(0

B9411201T

http://www.minnparbackhoeparts.com/ 570LXT and 580L Series 2

9-59

EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9

PART NO. REF D132494 219-1 300013A1 D136391 D136392 D133632 181042A1 REF

10

128760A1

11 12 13 14

D141666 129041A1 495-81226 103-16175 122503A1 NSS D145978 D150121 129445A1 307186A1 •134437A1

15 16 17 18 19

20 21 22 24

NSS D127167 D127172 D133865

25

1340969C2

26 27 28

300588A1 800-44040 D140247

29 30

A33509 *D150608

31 32

D150122 *D150080

33 34

D127172 D138047

DESCRIPTION REQ'D. BOOM - backhoe, see page 9-49 for boom and bushings 1 PIN - boom to dipper 1 FITTING - grease, straight, 1/8 PT x 21/32 inch 2 PIN - center groove, 1/2 x 3-1/4 inch, hardened 1 SHIM - 72 x 89 X 1.6 mm, boom to dipper UAR SHIM - 72 X 89 X 3.0 mm UAR WASHER - flat, hardened, special 1 NUT - hex flange, special, 1-3/4 inch NF 1 CYLINDER ASSEMBLY -108 (4-1/4) ID X 686 mm (27 inch) stroke, dipper, parts list page 8-151 1 CYLINDER ASSEMBLY - 83 (3-1/4) ID x 872 mm (34-5/16 inch) stroke. bucket, parts list page 8-153 , -1 PIN - bucket cylinder closed end 1 PIN - dipper cylinder rod end to inner dipper extension 1 WASHER - flat, 1-13/16 x 2-1/2 x 1/8 inch UAR RING - heavy external retaining. No. 175, pin retaining 4 DIPPER ASSEMBLY - extension, inner, also includes item 24 plug 1 DIPPER-inner 1 BUSHING - 50 ID x 30 mm long, dipper cylinder rod end pivot 2 BUSHING - 70 ID x 36 mm long, to dipper pivot 2 HOUSING - dipper, outer 1 BUSHING -104 mm long, bucket coupler pivot 2 COUPLER ASSEMBLY - bucket, used with Ref 30 and 32 links, if used, see note 1 COUPLER - backhoe bucket 1 BUSHING - 30 mm long, special, at dipper 2 BUSHING - 28 mm long, at bucket link 4 PLUG - plastic, no longer included with 122503A1 inner dipper, item 15, purchase separately 4 CYLINDER ASSEMBLY - 76 (3) ID x 1068 mm (42 inch) stroke, dipper extension, parts list page 8-155 1 PIN - dipper extension cylinder closed end 1 RING - external retaining. No. 40, pin retaining 2 PIN - lock, used at dipper extension cylinder closed end when transporting only, used with item 29 lock pin 1 PIN - lock, 7/16 inch diameter 1 LINK - 33 mm wide bushing, bucket guide, used with 134437A1 coupler, if used, see note 2 BUSHING - 50 X 60 X 33 mm 2 LINK - bucket dump, with two bushings at forked end, used with 134437A1 coupler, if used, see note 1 BUSHING-28 mm long 2 BUSHING - 54 mm (2-1/8 inch) long 2

* NOTE: See page 9-57, Ref 43-50 for optional coupler and bucket links. Continued on next page

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-60

(b.

B9411201T

http://www.minnparbackhoeparts.com/ 9-61

570LXT and 580L Series 2

EXTENDABLE DIPPER REF. 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

PART NO. 219-1 D141142 495-81282 D141164 103-16175 219-1 495-81226 132716A1 132844A1 132842A1 130823A1 D138047 D31140 D146288 103-16175 183443A1 183509A1

Bur 7-3341

DESCRIPTION FITTING - grease, straight, 1/8 PT x 21/32 inch PIN - 306 mm long, bucket cylinder rod end to links and links to dipper WASHER - flat, 2-1/16 x 3 x 3/32 inch SPACER -1-13/16 X 3 X 1/8 inch RING - heavy external retaining. No. 175, pin retaining FITTING - grease, straight, 1/8 PT x 21/32 inch WASHER - flat, 1-13/16 X 2-1/2 x 1/8 inch PLATE - wear, outer SHIM - 0.8 mm thick, wear plate SHIM -1.6 mm thick, wear plate LINK - bucket dump, standard links BUSHING - 54 mm (2-1/8 inch) long, cylinder pivot, bossed end BUSHING - 25 mm (1 inch) long PIN - dump link to bucket coupler RING - heavy external retaining. No. 175, if used PIN-pine tree, long PIN - pine tree, short

REQ'D. 1 2 4 4 4 5 2 4 UAR UAR 2 1 1 1 2 2 2

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-62

B9406079T

http://www.minnparbackhoeparts.com/ 9-63

570LXT and 580L Series 2 UNIVERSAL BACKHOE B U C K E T 305 MM (12 INCH) WIDE REF.

PART NO.

REQ'D.

DESCRIPTION

305 MM (12 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 1 2 3 4 5 6 7 8 9 10 11 12

*D147418 D147411 D147410 D147409 D139851 D39093 245466A1 D138157 D139849 D51750 245466A1 D48212 D40243 D30933

BUCKET ASSEMBLY - heavy duty trenching, with 3 teeth, order from Machinery Price List, 305 mm (12 inch) wide EDGE - cutting, right-hand side, bucket EDGE - cutting, left-hand side, bucket EDGE - cutting, center, 305 mm (12 inch) bucket TOOTH ASSEMBLY - outer corners POINT - tooth, outer corners PIN - flex, outer point and shank SHANK - tooth, outer corners TOOTH ASSEMBLY - center (order items 8-10) POINT - tooth, center PIN - flex, center point and shank SHANK - tooth, center BUSHING -1-3/4 X 2-1/4 x 3/4 inch BUSHING -1-1/2 X 1-7/8 x 1-1/4 inch

2 6

•NOTE: See item 32 on page 9-57 for pin used on 12 inch Universal bucket.

Bur 7-3341

Issued April, 1998

http://www.minnparbackhoeparts.com/ 9-64

®

B9405166T

http://www.minnparbackhoeparts.com/ 9-65

570LXT and 580L Series 2 UNIVERSAL B A C K H O E B U C K E T S 406 MM (16 INCH) AND 457 MM (18 INCH) WIDE REF.

PART NO.

REQ'D.

DESCRIPTION

406 MM (16 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 1

D147247

2 3 4

D146421 D146420 D147249 D139851 D39093 245466A1 D138157 D139849 D51750 245466A1 D48212 D37495 D30933

5 6 7 8 9 10 11 12

BUCKET ASSEMBLY - heavy duty trenching, with 3 teeth, order from Machinery Price List, 406 mm (16 inch) wide, not shown EDGE - cutting, right-hand side, bucl