• Author / Uploaded
• Fredi Negron

Citation preview

Excellent Minerals Solutions

Weir Minerals Latin América Vulco Perú S.A.

Instructions Operation & Maintenance

Content Drawing List Certified drawing Equipment Identification Part List / Recommend Spare Operation and Service Pump Data Sheet Bolt List Performance Curves Bearing Assembly Bearing drawing Lubrication Data Sheet Motor Motor Data Sheet Motor Drawing

Commissioning 04 06 09 13 15 17 19 21 23

Design Characteristics Introduction Nomenclature

28 28

Inspection and storage Inspection 30 Storage Recommendation and Procedures 30 Indoor long-period storage with Controlled environment for: Temperature, humidity, dust and vibration 30 Indoor / Outdoor with non-controlled Environment under all types of conditions

30

Safety and Installation General Recommendations Safety Precautions Inspection when receiving the equipment Pump location Piping Sump design and installation instructions Suction extension for inferior screen Belt tension Level controls Stick or bar type level control Flotation type level control Bearing lubrication, grease lubrication

30 31 32 32 32 32 33 34 35 35 36

Pre-commissioning recommendations Commissioning recommendations

37 37

Problem detection No flow| Trapped material Insufficient flow Not enough discharge pressure Shaft breakage or damage The motor works with temperature or stops Problem quick guide Operational Instrumentation Periodical Service

38 38 38 38 38 38 39

39

Pump maintenance instructions General disassembly Humid part disassembly Bearing column disassembly

40 40 41

Pump assembly instructions General assembly Bearing column assembly Bearing lubrication Humid part assembly Spark test for antacid units

44 45 47 47 49

Annexes Pulley assembly Motor storage General instructions Delivery Storage It is recommended to storage bearing With relation to motor storage Motor Manual Recommend Spare Parts Lubrication Schedule for all Motors

50 51 52 52 52 52 53 55 90 93

Weir Minerals │ 5000 Serie Vertical Pump Manual

Certified drawing

© Copyright Weir Minerals Peru, Inc. 2009 06/2009 -3

Weir Minerals │ 5000 Serie Vertical Pump Manual

Part List / Recommended Spare

© Copyright Weir Minerals Peru, Inc. 2009 06/2009 -3

Excellent Minerals Solutions

Weir Minerals Latin America Vulco Perú S.A. Listado de Partes GALIGHER 200MR4-5100x2100

D200MR4-5100 Rev. C RUBBER LINED CANT

CODIGO VULCO

1

PEDESTAL

DESCRIPCION

1

V660801029

2

BEARING ASSEMBLY

1

V604803029

ITEM

3

* IMPELLER

1

V660003029

4

* LOWER SCREEN

1

V660004029

1

V604803529

6

SHAFT

7

* COVER PLATE

1

V660007162

10

* CASING

1

V660010129

HEX NUT (DIS. PIPE)

24

1130158000

LOCK WASHER

24

1070233000

12

STUD

5

V660012000

13

STUD

16

V660013000

15

MOTOR BRACKET

1

V604015000

16

COTTER PIN

2

1080802000

17

HEX NUT

2

1130130000

11 11A

17A

FLAT WASHER

2

1070115000

18

ADJUSTING SCREW

1

V603018000

19

CLEVIS PIN

1

V604019000

22

MTR. BRACKET BRACE

1

V604022000

23

HEX NUT

6

1130250000

24

FLAT WASHER

6

1070217000

25

HEX SCREEW (DIS. PIPE)

2

1105182000

25A

HEX NUT

2

1130127000

25B

LOCK WASHER

4

1070207000

25C

FLAT WASHER

2

1070109000

DISCHARGE PIPE

1

V660826029

26

HEX SCREW (BELT GUARD)

3

1105113000

27A

27

LOCK WASHER

3

1070205000

27B

FLAT WASHER

3

1070106000

29

HEX NUT (ADJ)

6

1130146000

30

HEX SCREW (MTR.BRKT.BRACE)

4

1105182000

30A

HEX NUT

4

1130127000

30B _

LOCK WASHER

4 _

1070207000

33

STUD

9

V660003300

37

HEX SCREW (MTR.BRKT.BRACE)

6

1105133000

37A

FLAT WASHER

6

1070109000

37B

LOCK WASHER

6

1070207000

41

PUMP SHEAVE

1

PUMP SHEAVE BUSHING

1

MOTOR SHEAVE

1

MOTOR SHEAVE BUSHING

1

41-1 42 42-1 43 44 44A 45 46

V-BELT STUD

6

V640044000

LOCK WASHER

6

1070217000

MOTOR

1 1

V650046000

47

* IMPELLER WASHER BELT GUARD

1

V604047000

66

CAPNUT

24

V660006629

67

CAPNUT

4

V660006729

90

NAME PLATE

1

5009003000

91

NAME PLATE

1

5009053000

93

LOCK WASHER

3

1070219000

* RECOMENDED SPARE PARTS

Excellent Minerals Solutions

Weir Minerals Latin America Vulco Perú S.A. Listado de Partes GALIGHER 200MR4-5100x2100 BEARING ASSEMBLY D4MRL*5002 DESCRIPCION

GREASE LUBRICATION CANT

CODIGO VULCO

1

BEARING COLUMN

1

V604002100

2

BRG COLUMN BASE

1

V604003200

3

LOWER BEARING CAP

1

V604002300

4

SLINGER

1

V604002400

5

GREASE FITTING

2

1062001000

6

SHAFT

1

V604803529

ITEM

7

* BEARING CONE

2

8

* BEARING CUP

1

9

* CONE SPACER

1

10

* LOCK WASHER

1

1070309000

11

* HEX NUT

1

1130729000

12

* O-RING (LOWER)

1

1031213000

13

* LOWER SEAL

1

1010437000

14

* CHEKSEAL (LOWER)

1160066000

1

V604002971

HEX SCREW

12

1105113000

LOCK WASHER

12

1070205000

16

HEX SCREW

6

1105121000

16A

* LOCK WASHER

6

1070206000

1

V604002600

15 15A

17 18 19 20

SEAL RING * UPPER BEARING UPPER BEARING CAP * CHEKSEAL (UPPER)

1

1160037000

1

V604002700

1

V604002972

21

FLINGER

1

V604002829

22

* SEAL RING

1

1010391000

23

* RELIEF FITTING

1

1061905000

24

O-RING

1

1031213000

25

V-RING

1

V604002970

…

….

27

SET SCREW

2

1100637000

28

NIPLE GRASERA

1

1061902000

* RECOMENDED SPARE PARTS

Weir Minerals │ 5000 Serie Vertical Pump Manual

Pump Data Sheet

© Copyright Weir Minerals Peru, Inc. 2009 06/2009 -3

HUDBAY PERU S.A.C.

Rev

CONSTANCIA PROJECT DATA SHEET DOCUMENT NO:

2172-3000-DS-009C

PACKAGE TITLE:

SLURRY PUMPS

EQUIPMENT NO(S):

3223-PU-007 & 3221-PU-005

EQUIPMENT NAME(S):

Grinding Area Sump Pump

EQUIPMENT DESCRIPTION: VENDOR: 1.00 PROCESS INFORMATION 1.01

Sump pump is used to clean spillage from the grinding area and discharge to the Cyclone Feed Hopper. The pump discharge to the grinding line 1 and line 2 cyclone hoppers.

PROCESS DESCRIPTION 1.02 DUTY

1 duty, 24 h/day, 7days/wk, 365 days/yr

1.03 DESIGN LIFE

16 years

1.04 LOCATION

Outdoors, exposed to elements

1.05 SITE ELEVATION (ABOVE SEA LEVEL)

(m)

4 000 – 4 205

1.06 SLURRY DESCRIPTION

Coarse Slurry (settling) with traces of debris

1.07 SLURRY TEMPERATURE

(°C)

1.08 SLURRY VISCOSITY

(cP)

20 - 40 59.5

1.09 SLURRY pH

7 - 12

1.10 PARTICLE SIZE

P80 = 2000µm and D50 = 300µm (t/m3) (kPa)

1.11 SOLIDS SG 1.12 VAPOR PRESSURE (ABS)

3.23 2.3

1.13 REAGENTS PRESENT IN SLURRY

LIME

1.14 FROTH FACTOR

N/A Minimum

2.00 DESIGN CRITERIA 2.01 SOLIDS THROUGHPUT

Nominal

(t/h)

286.9

2.02 SOLIDS CONCENTRATION

(%w/w)

57.6

2.03 SLURRY SG

(t/m3)

1.66

2.04 SLURRY FLOWRATE

(m3/h) (kPa)

300.0

2.05 SLURRY DISCHARGE PRESSURE

Maximum

Atmospheric

2.06 DESIGN DYNAMIC SUCTION HEAD (SLURRY) [NOTE 9.04]

(m)

1.5

2.07 DYNAMIC DISCHARGE HEAD (SLURRY) [NOTE 9.01]

(m)

15.4

2.08 TOTAL DYNAMIC (DEVELOPED) HEAD (SLURRY) [NOTE 9.01]

(m)

13.9

2.09 NPSHA (SLURRY)

(m)

-

2.10 PERCENTAGE OF TIME USED AT NOMINATED DUTY

(%)

100

3.00 PUMP FEATURES 3.01 PUMP CONFIGURATION

Vertical Cantilevered Centrifugal, column length 2100mm

3.02 DRIVE CONFIGURATION

V Belt drive

3.03 DISCHARGE CONFIGURATION

Flange on mounting plate

3.04 MEANS FOR MAINTAINING EFFICIENCY / ADJUSTMENT FOR WEAR 3.05 BASE-FRAME MOUNTING ARRANGEMENT

Pump, bearing pedestal and drive to be supported by an integral horizontal mounting plate.

3.06 MOTOR TERMINAL BOX ARRANGEMENT

On RHS, facing motor shaft

3.07 SPEED CONTROL 3.08 SHAFT SEALING SYSTEM 3.09 PUMP SUCTION / DISCHARGE FLANGES 3.10 POWER SUPPLY

Data Sheet-009C-Sump pump modified.xls

Fixed Speed ASMEB16.5 or Manufacturer's standard. Supply with matching flange for incorporation in Purchaser's piping if not to ASME B16.5. (V / Hz / ph) 460/60/3

3223-PU-007&3221-PU-005

Page 1 of 3

SCHEDULE OF TECHNICAL INFORMATION Vendor to provide/confirm details

4.00 EQUIPMENT DATA 4.01 TENDERER / SUPPLIER

Weir Minerals Weir Minerals

4.02 MANUFACTURER 4.03 MODEL NO. / DESIGNATION

200 - MR4 - 5100

4.04 DRIVE CONFIGURATION 4.05 CAPACITY AND POWER DATA 4.06

PROPOSAL CURVE NO.

4.07

PERFORMANCE

C4-5082/C 300.00

TOTAL HEAD (WATER) [NOTE 9.01]

(m3/h) (m)

4.10 4.11

EFFICIENCY SHAFT POWER

(%) (kW)

36.00 38.00

4.12

PUMP SPEED

(rpm)

701.00

4.13

NPSHR (ABS) (SLURRY)

(m)

-

(kW)

36

4.08

SLURRY FLOW-RATE

4.09

4.14

13.90

PUMP CHARACTERISTICS

4.15

MAX POWER

4.16

SHUT-OFF HEAD

4.17

MIN CONTINUOUS FLOW-RATE

4.18

MAX ALLOWABLE SPEED

4.19

SPECIFIC SPEED

(m)

18

(m3/h) (rpm)

115 950 -

4.20

PUMP CONSTRUCTION

4.21

IMPELLER DIAMETER

4.22

ROTATION CW / ACW (FACING PUMP COUPLING)

4.23

MAX WORKING PRESSURE

(kPag)

517

4.24

HYDROTEST PRESSURE

(kPag)

Doesn´t Apply

4.25

SIZE (NS)

4.27

FLANGE RATING

4.28

FLANGE FACING CASING

4.31

TYPE

4.32

MOUNTING (FOOT / CENTRELINE)

4.33

CASING SPLIT (AXIAL / RADIAL)

4.34

MATERIAL

4.35

LINING MATERIAL

4.36

LINING THICKNESS

4.37

IMPELLER

4.38

TYPE

4.39

MATERIAL

4.40

LINING MATERIAL

4.41

MAX POSSIBLE DIAMETER

4.42

ATTACHMENT (THREADED / KEY) DIA @ BEARINGS / IMPELLER

4.45

MATERIAL

4.46

SLEEVE MATERIAL

Horizontal Axial Cast iron Rubber Natural (mm)

After purchase order Semi open Cast iron covered Rubber Natural

(mm)

508 THREADED

(mm)

MAKE/TYPE

4.49

MATERIALS

4.50

SEAL WATER FLOW-RATE

4.51

SEAL WATER SUPPLY PRESSURE

To be confirmed SAE 1045 Doesn´t Apply

SHAFT SEAL

4.48

4.52

Double suction

SHAFT

4.44

4.47

(mm)

LOCATION (FRONT / TOP / SIDE)

4.30

4.43

508 CW

CONNECTIONS

4.26

4.29

(mm)

Doesn´t Apply

(l/m) (kPag)

BEARINGS SKF / Timken or similar

4.53

MANUFACTURER

4.54

RADIAL BEARING SIZE / DESIGNATION

(mm)

To be confirmed

4.55

THRUST BEARING SIZE / DESIGNATION

(mm)

To be confirmed

4.56

LUBRICATION

4.57

SEAL TYPE

4.58 4.59

B10 LIFE

Grease Labyrinth (h)

> 60 000

DRIVE

4.60

TYPE

V-belt

4.61

RATIO

2.5

4.62

NO OF BELTS

4.63

BELT SPECIFICATION / MANUFACTURER

Data Sheet-009C-Sump pump modified.xls

5 8V / TB Woods

3223-PU-007&3221-PU-005

Page 2 of 3

5.00 MOTOR [Note 9.03] 5.01 MOTOR SUPPLIER

Teco Westinghouse

5.02 DRIVE TYPE 5.03 RATED OUTPUT

Vertical (kW)

90 (125HP)

(V)

460

5.04 NUMBER OF POLES 5.05 VOLTAGE

4

5.06 FRAME

D280M-80

5.07 STARTER TYPE 5.09 BEARING TEMPERATURE SENSORS (NUMBER & TYPE) 5.10 MOTOR HEATER 5.11 MOTOR HEATER VOLTAGE

1

DOL 6 PTC thermistors (one per phase)

5.08 WINDING TEMPERATURE SENSORS (NUMBER & TYPE)

N (Y/N)

N

(V)

6.00 SURFACE PROTECTION / PAINT SYSTEM 6.01 SURFACE PREPARATION 6.02 PRIME COAT SPECIFICATION / DFT

(µm)

6.03 INTERMEDIATE COAT(S) SPECIFICATION / DFT

(µm)

6.04 FINISH COAT SPECIFICATION / DFT

(µm)

6.05 TOP COAT COLOUR 7.00 MASSES AND SIZES (approx) 7.01 OVERALL DIMENSIONS (L X W X H) 7.02 HEAVIEST PIECE FOR INSTALLATION

(mm) (kg)

7.03 HEAVIEST PIECE FOR MAINTENANCE

(kg)

7.04 TOTAL SHIPPING MASS

(kg)

8.00 ASSEMBLY AND TESTING 8.01 EXTENT OF SHOP ASSEMBLY 8.02 EXTENT OF SHOP TESTING 8.03 EXTENT OF ASSEMBLY FOR DELIVERY 9.00 NOTES 9.01 Head figures do not include (HR and ER) derating factors. Supplier to check and advise Purchaser. 9.02 Three PTC thermistors (one per phase) Motor < 37kW (VSD driven only) Three PTC thermistors (one per phase) 37kW