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公司联络信息 地址: 上海市浦东新区航头镇大麦湾工业园区 邮编: 201316 网址: www.shbst.com 销售联络信息 国际业务部 电话: +86-21-58222286, 58229708 传真: +86-21-58221353 邮箱: [email protected] 国内业务部 电话: (021)58222800, 58222668 传真: (021)58223128, 58225564 邮箱: [email protected] 北京办事处 北京市海淀区文慧园北路今典花园8号楼101室 电话: (010)62267806 传真: (010)62265598 邮编: 100088
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SHANGHAI BST ELECTRIC CO., LTD.
*本说明书所列产品涉及专利技术;所刊登的产品图片、制法,可能因技术的进步而有所变更,使用时请再垂询。 *BST reserves the design patent and the right to change the figure and dimension by technical improvement, please contact us before using.
Elevator Door Drive
Content Statement BG101 series elevator door drives are high performance control drives used for elevator door. Before operation, be sure to read this manual carefully to ensure correct operation and make full use of this drive''s perfect functions. This manual is delivered as an accessory of the drive. Be sure to keep it properly after using. This manual is subject to changes without notification.
1.Safety Information 1.1 Safety cautions 1.2 Scrap dispose
1 1 2
2. Product Information 2.1 Nameplate information 2.2 Applicable scope 2.3 Technical specification
3 3 3 3
3.Product Installation 3.1 Product size 3.2 Installation instruction 3.3 Terminal definition
5 5 5 6
4. System Debugging 4.1 System wiring 4.1.1 Main circuit wiring 4.1.2 Encoder wiring 4.1.3 Input signal wiring 4.1.4 Output signal wiring 4.1.5 Wiring inspection 4.2 Debugging steps
9 9 10 11 12 15 15 15
5. Panel Debug 5.1 Outline drawing 5.2 Display function 5.3 Keys function 5.4 Operation illustration
18 18 18 20 21
6. Function Parameters 6.1 Function parameter grouping 6.2 Function parameter list 6.3 Function parameter description
23 23 23 28
7. Troubleshooting
39
8.Maintenance 8.1 Maintenance 8.2 Product storage 8.3 Product repair
40 40 40 40
01
BG101 User Manual Safety Information
02
BG101 User Manual Safety Information
1.Safety Information Danger: improper operation may cause property damage or casualties. Attention: Improper use may cause failure to use the drive or mild danger. Risk of electric shock. Disconnect power before servicing. Authorized personnel only. 1.1 Safety cautions Note *Do not install BG101 when the packing list and real products are not match. *Do not install when the drive is found broken after box opened. *Handling with care, otherwise there's the risk of damage to the equipment *Install the drive in a less shaking place. *Encoder must use shielding cable, and shielding layer should be reliable grounding. *Communication cable must use shielding twisted pair with the twisted distance between 20~30mm, and shielding layer should be reliable grounding. *Must connect in accordance with the manual method before use. *No need to do withstand voltage test to any parts of the drive. It has done beofre leaving factory. Otherwise, it may cause accidents. *Do not repair or maintenance to the drive by the personnel without specially trained . Otherwise, it may cause personal injury or equipment damage. *Replacing the drive, parameters must be re-set. *Do not insert or pull out any connectors before power off.
Danger *Must comply with the guidance in this manual, and operate it by professional electrical engineers. Otherwise, there will be an unexpected danger. *Please install it in the flame retardant objects such as metal, and can not be installed in an environment containing flammable and explosive gases. Otherwise, it may cause a fire or explosion. *To prevent the screws, washers and other metal objects from falling into the drive. Otherwise, damage or fire may occur. *Make sure correct earthing as the standard specification. Otherwise, there is risk of electric shock. *Please confirm whether input voltage supply accords with the drive's rated voltage level. Otherwise, it will cause damage to the drive. *Do not connect input power to the drive's output terminals (U, V, W) . Otherwise, it will damage the drive. *Ensure that the wiring line meet the EMC requirements and safety standards in located area. Refer to manual suggestion for diameters of all the cable. If cable end has bare metal, it must be wrapped with insulating tape. Otherwise, an accident may occur. *After power on, do not touch any input and output terminals of the drive. Otherwise, electric shock may occur. *After power on, if parameter identification required, please note rotating motor may cause wounding. *During running, non-professional personnel do not detect the signal. Otherwise, it may cause personal injury or equipment damage. *Do not repair and maintain equipment when it's power on. Otherwise,electric shock may occur.
1.2 Scrap disposing When scrapping the drive, please note: Electrolytic capacitors on main circuit and electrolytic capacitors on the PCB may explode in fire. The device will produce toxic gases when incinerated. Please treat it as industrial waste.
03
BG101 User Manual Information
2. Product Information
Project
2.1 Product nameplate
Sub-project Open door signal input
BG101
S2
0P4
A A: asynchronous motor S: synchronous motor
Signal input
0P4: Match the motor power 0.4kW 0P2: match the motor power 0.2kW
****************
Close door signal input
Nudging signal input
Single-phase power source level 200V Reserved input Product Series
2.2 Applicable scope
Open limit signal output
1. The drive can be adapted to our asynchronous motor (function of adapting to permanent magnet synchronous motor is under development.) 2. Insulation test Please do the insulation short-circuit test on the first installed or long time placed motor and cables. Regular maintenance also need to do this test. Note:when doing this test, the tested part must be disconnected with drive . Recommend to use 500V megger, and measured value should not be less than 5 MΩ. 3. Use beyond the rated voltage values If the input supply voltage is not within permitted voltage range as manual required , it is likely to cause drive damage. Therefore, use the pressure regulating device to process the input power. 4. Protection class IP20 Elevator door drive BG101 protection class is IP20, even reach IP21 if mounting plate is installed. 5. Derating use At area where the altitude is over 1000 meters, the thin air causes deterioration of drive cooling, please use it by derating.
Project Input Power Motor
Sub-project
Fault signal output
Signal output Obstruction signal output
Output Power
24VDC ± 10%; maximum 100mA
Encoder interface
Encoder Interface
collector open circuit output or push-pull output
Encoder type
4-wire Hall-ABZ encoder
Debugger
Embedded (Standard)
Simple debug function
Handheld (Optional)
Advanced debug function
Mode
Four LEDs lying in the debugger panel show the drive status. Mode: When the light is on, it shows that the drive is running. When the light is off, it shows that the drive is not at work. Openning: When the light is on, it's doing open door action Closing: When the light is on, it's doing close door action Fault: When the light is twinkling, it means Fault happens
Openning
Status LED Closing
Commnication CAN or RS485 interface
Standard configuration RS485, optional configuration CAN
Rated voltage
Single-phase AC180V ~AC264V
Control algorithm
Open loop V/F
Rated working frequency
50 Hz±5%,60Hz±5%
Frequency resolution
Digital setting:0.01Hz
Motor type
Asynchronous motor
Torque Compensation
Yes
Adapted motor power
0.4kW
Operating mode
Output Rated capacity
terminal operation mode, Key operation mode,MODBUS communication mode, CAN communication mode(pre-set),demonstrating mode, Encoder mode
1kVA
Rated output current
Fault reset
have (some automatically reset, some can't reset until power off.)
2.5A Three phase, 0~input voltage
Door width self-learning
Yes
Application environment
Free from direct sunlight, no dust,corrosive gas, flammable gas, oil mist, etc.
Altitude
Less than 1000 meters ( derating is required above 1000 meters )
Operating temperature
-10 ~ +50 (derating is required when temperature below -10 or above +40)
Humidity
50mm
故
K3A C0M K3B K4A K4B
motor interface
电击危险 使用之前,请阅读用户手册
转
V
危险
堵
U
关门运行曲线
W
>50mm
交流电源 接口
Close running curve
W V
Close door running curve
>50mm
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BG101 User Manual Installation
BG101 User Manual Installation
Table3.2 control main circuit terminal
--W --V --U --
Name
Mark K1A K1B COM K2A K2B
L N
------
Output K3A terminal
K4A K4B
Table 3.1 main circuit terminal table Name
Terminal function instruction
Single-phase AC 220V input terminal
Connect Single-phase AC power
Output terminal
Connect three-phase AC motor
Earthingterminal
Connect with motor sheltered ground and power sheltered ground separately.
Encoder Z B A COM IN1 IN2
3.3.2 Drive terminal definition -------
V24 G24
input terminal IN3 IN4
COM COM IN1 IN2 IN3 IN4 COM
-------
K1A K1B COM K2A K2B
------
K3A COM K3B K4A K4B
------
Figure 3-5 BG101 control terminal view
Terminal Function Instruction
Open limit output terminal A (normal close ) Open limit output terminal B ( normal open) Common terminal Common terminal Close limit signal output terminal A Close limit (normal close) Close limit signal output terminal B (normal open) Obstruction signal output terminal Obstruction A (normal close)
Notes
Open limit
Relay output interface; Refer to Figure: 4-1.
Obstruction r signal common terminal Obstruction signal output terminal B (normal open)
K3B
3.3.1 Main circuit terminal definition
24V 0V Z B A
Function
COM
Figure 3-4 BG101 Main circuit terminal view
Mark L, N U, V,W
08
Fault
Fault signal output terminal A Fault signal output terminal B
shielding wiring terminal
Encoder shielding wiring terminal
Power positive
Encoder power +24V interface
Power negative
Encoder power 0V interface Open collector / push-pull encoder zero signal Signal Z terminal Z Open collector / push-pull encoder signal Signal B terminal B Open collector / push-pull encoder signal Signal A terminal A Common terminal Input common terminal Open door Close door
Open door signal input terminal Close door signal input terminal
Nudging
Nudging close signal input terminal
——
Reserved terminal
Common terminal Input common terminal
Encoder output type is push-pull or open collector type; The max. current is 100 mA for this power interface.
Optocoupler isolated inputs
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BG101 User Manual System Debugging
4. System Debugging
BG101 User Manual System Debugging
10
4.1.1 Main circuit wiring
4.1 System wiring
Wiring of main circuit Circuit breaker
BG101
24V 0V P G
Z W
B
AC input reactor
Opening
In the main circuit input side, it is recommended to set the AC input reactor, which can increase the power factor of input side and effectively eliminate the high harmonics of input side. It can protect rectifier bridge and eliminate the input current imbalance caused by the unbalance between different current phase.
Closing
Terminals connection
A V
M
Use shielded cable
U
Be sure to insert MCCB between power input terminals(L,N), to facilitate maintenance and debugg. Select MCCB capacity as 1.5~2.0 times than rated current capacity of the drive. The MCCB's time feature should fully regard the time feature of the drive's overload protection. (150% of rated output current, 2 minute).
Two phases L, N of input power shall be connected to two terminals L, N in drive. Nudging
The output signal wiring Input Common Terminal 0V
24V
24V 0V
3 2 1
1 2
S1
S3
3 2 1
S2
Normal Open Contact
Single-phase power 220VAC 50 /60Hz
Normal Close Contact
Normal Open Contact
N
Close limit (Normal Open)
Normal Close Contact
Control System
Common Terminal
Power Switch
L
Please connect correspondingly: Output terminals of drive U, V, W, PE and motor extension lines U, V, W, PE.
Normal Open Contact Normal Close Contact
MCCB leakage current Breaker
In the main circuit output side, please note the following issues:
Connect drive and motor
Open limit (Normal Open)
Obstruction Signal (Normal Open) Obstruction output common terminal Fault signal Contact 1 Fault signal Contact 2
Prohibit to connect supply power to output terminals Please do not connect power cable L/N to output terminals U, V, W. Adding voltage to output terminals will damage the components inside the drive.
Output terminal is prohibited grounding and short circuit Do not directly touch the output terminals, no contact between output cable and drive cover, otherwise, electric shock and short circuit many occur
Prohibit to use phase advance electrolytic capacitors, noise filter Do not connect phase advance electrolytic capacitors LC/RC and noise filter to output circuit. Drive cause high-frequency harmonics, it will cause overheating, components burning, and damage to drive.
Prohibit to use magnetic contactor switch (MC) to control motor. When set magnetic contactor (MC) between drive and motor, it is not allowed to switch on /off during the operation of motor. When set magnetic contactor (MC) as ON, during the operation there shall be large current flows out of drive. Switching MC shall trigger over-current protection of drive.
Inductive interference Inhibit Solution
Figure 4-1 BG 101 Wiring Drawing
Solution of inhibiting inductive interference from output side. Connect all cables to earthing metal tube. Keep a distance over 30cm from signal cables, the inductive interference will be reduced.
Radio interference inhibit solution Notes: in figure 4-1, input signals wiring are demonstrated as internal power common emitter wiring, while output of position signal and obstruction signal are demonstrated as normal open connection (For other modes of connection, please refer to 4.1.3, 4.1.4)
Radio interference happens in input & output cables and drive cover. Set noise filter in input side and set shielding inside metal box of drive will help to reduce radio interference.
11
BG101 User Manual System Debugging
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BG101 User Manual System Debugging
BG101
Wiring distance between drive and motor When wiring is too long, it will increase the high harmonic leakage current from the wire. Moreover, it will increase the output current of drive,which may bring adverse effects upon surrounding machines.
4.1.2 Encoder wiring
B B
0V
The end of shielding wire grounding.
0V
A
B
Z
24V
0V
0V
A
The end of shielding wire grounding.
Z Z
A
24V
0V 0V
BG101
Stably installation of encoder, correct and reliable wiring. Encoder signal cable and the strong electricity circuit shall be arranged in different groove to prevent interference. It's better to directly connect encoder cable into drive. If the cables are not long enough and extension cables required, the extension cables are required shielding and connection to original wires by heated-tool welding is prefered. Encoder shield is required reliable wiring at the end of drive. Two types of encoder, open collector output and push-pull output, can be used (working power supply: 24V). Open collector output pulse encoder wiring as figure 4-2, and push-pull output pulse encoder wiring as figure 4-3.
24V
Pulse signal from encoder is an important guarantee for system to achieve precise control, major check required before debugging.
Figure 4-3 push-pulled output pulse encoder wiring
0V
0V
A 0V
B
Z
0V
24V
The part with dotted line underlying is voltage output encoder
4.1.3 Input signal wiring
Figure 4-2 Open collector output pulse encoder wiring
Control signal input isolated through optocouplers. Internal power supply can be used. (recommended way: driving power is DC24V). External power source also can be used (pay attention to power specification requirement). Support four interface modes: Factory default is the internal power supply common emitter mode. The jumpers inside drive are setted as: S1, S2 shall be shorted pins 1&2; S3 do not short. At this time, common terminal is 0V. Wiring refers to figure 4-4. If Internal power supply common collector mode is used, then S1,S2 on the main board of drive shall be shorted pins 2&3. S3 do not short. At this time, common terminal is 24V, Wiring refers to figure 4-5. If external power supply common anode mode is used, then S1, S2 of main board shall not be shorted, S3 shall be shorted. At this time, common terminal is the positive end of 24V external power supply. Wiring refers to figure 4-6. If external power supply common cathode mode is used, then S1, S2 of drive main board shall not be shorted, S3 shall be shorted. At this time, common terminal is the negative end of 24V external power supply. Wiring refers to figure 4-7.
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BG101 User Manual System Debugging
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BG101 User Manual System Debugging
24V
S2 shorted pins 2, 3.
Common terminal S3 shorted
0V 24V
S2 S3 S1
0V 24V 1 2 3
Input signal
S2
1 2 24V 0V 1 2 3
0V 24V 1 2 3
S3 Common terminal
S1
Input signal
1 2 24V 0V 1 2 3
24V 0V
S1 shorted pins 2, 3. Figure 4-4 Internal power supply common emitter mode wiring (Factory default setting )
Figure 4-6 external power supply Common anode mode wiring
Common terminal S3 shorted S2 shorted pins 1,2 0V 24V
S2 S3 S1
0V 24V 1 2 3
S2
Input signal 1 2 24V 0V
S3
1 2 3
Common terminal
S1
0V 24V 1 2 3
24V
Input signal
1 2 24V 0V 1 2 3
24V 0V
S1 shorted pins 1&2
Figure 4-5 Internal power supply common collector mode wiring
Figure 4-7 external power supply common cathode mode wiring
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BG101 User Manual System Debugging
4.1.4 Output signal wiring
BG101 User Manual System Debugging
16
Step 1: Confirm the wiring is correct and reliable
Position signal and obstruction signal input by SPDT Relay, which can be divided into normal open and normal close. Wiring can accord with requirements. Figure 4-8 is for normal open wiring. Fault signal output reply is normal open SPST. Do not plug power terminal into this signal terminal.
4.1.5 Connection inspection After completing wiring, be sure to check:
Whether wiring is correct and accords to wiring diagram. Whether connectors are in the proper position. Whether bare wire of the terminals contact with other terminals. Whether resister value between three-phase cable and earthing cable is infinite. Whether resister value between the following terminals and earthing terminal is infinite: a.) between L, N and earthing terminal; b) between U, V, W and earthing terminal; c) Between encoder 24V, 0V, A, B, Z and earthing terminal.
4.2 Debugging steps This section describes and explains the basic debugging steps and parameter setting method for those who select BG101 series drive to constitute door system. Debugging procedure
Figure 4-9 demonstrates a normal debugging order. Under the circumstance that the external circuit and mechanical installation in place , begin debugging the door drive. Confirm the wiring is correct and reliable
Wiring in accordance with the requirements in section 4.1. And check every item in line with the inspection items in 4.1.5.
Step 2: Confirm the parameters of motor and encoder The parameters of motor and encoder must be checked before debugging. P02.00: Confirm the amount of motors are in use (Single asynchronous motor: P02.00=0; dual asynchronous motor: P02.00=1); P03.00: Confirm encoder's specification and parameters (factory default is P03.00=4), in accordance with the actual situation of the encoder.
Step 3: Confirm the cable sequence of motor and encoder Set BG101 as panel control mode (namely,P01.00=1), in the interface of status code P00.00, press to perform door opening action, and press to perform closing action. If the actual moving direction of the door is opposite to the above action, then swap any of the two cables of the motor. If the door open&close indicating light is opposite to the actual moving direction, then swap cable A and B of encoder. If the wiring is incorrect, then cannot normally perform door opening and closing.
Step 4: Door width self-learning In the panel control mode (P01.00=1), set parameter P03.02=1, the door will start self-learning: close the door first, then open the door, close the door again. When P03.02 automatically changed to 0, self-learning will complete. Check door width data through P03.03&P03.04. If self-learning failed, BG101 will send an alarm signal, restudy is required. Due to certain reasons such as belt slipping, the data received from door width self-learning may differ distinctively from the actual data. Therefore, the following steps can be taken to confirm the data of door width self-learning: BG101 power off, keep the door at the position of sufficient close, then BG101 power on, slowly pull the door to the position of sufficient open to observe the data of P00.05 and P00.06, if the data differ from that of self-learning, then belt and other machinery have to be checked whether they meet for the requirements, whether abnormal factors occurred during self-learning. After confirming that no abnormalities, start self-learning one more time.
Step 5: Opening and closing parameters adjustment Confirm the parameters of motor and encoder
Confirm the wiring sequence of motor and encoder
door width self-learning
Adjust the parameters, according to the effects of door open and close.
BG101 series drive's open and close control mode is distance control. Please debug the parameters for door opening and closing according to the following contents; When self-learning completed, the drive will record door width data automatically. If power on, opening signal or closing signal enabled, the door will be opened slowly and then closed slowly, only when the door is opened completely and closed completely, the door system can operate normally. In panel control mode, external signal of debug the door system opening and closing is not valid, therefore, it is recommended that in panel mode. After finishing the debug in panel mode, verify the operate status of the door system in the terminal mode. When the parameters are in disorder, please set P01.14 = 21, and then all parameters are reset to defaults.
Door close speed adjustment Over
Figure 4-9 Debugging steps for door operator drive When begin debugging BG101 door system on site, the elevator must be kept in the state of maintenance.
Door close speed is imainly affected by P05.09 (door close high speed)the door close time will be reduced by increasing P05.09 parameter value. If door impact happens, reduce P05.10 (door close low speed), and increase P05.11 (door close deceleration distance); If door stake set does not close completely, or weak in closing, then increase P05.13 ( close creeping distance) and P05.14 (close creeping speed); If the creeping distance is too long or landing door can not close completely, reduce P05.11 (door close deceleration point distance.
BG101 User Manual System Debugging
17
Open speed adjustment Door open speed is mainly affected by P04.09 (Door open high speed), increase P04.09, door open time will be reduced; If creeping distance is too long, reduce P04.11 (door open deceleration point distance); If vibration occurs before completing door open, increase P04.11( door open deceleration point distance) ; meanwhile relevantly adjust P04.10 (Door open end low speed); If door skate impact happens during door opening, then increase P04.00 (Door open start distance).
Torque adjustment Revise P06.01 (door open maintenance torque ) and P06.06 (door close maintenance torque) to achieve door open limit and door close limit maintenance torque. When abnormal impact of door occurs , reduce maintenance torque of door open or close. If door cannot completely open or close, increase maintenance torque of door open or close; Revise P04.13 (door open limit point distance), P05.12 (Door close limit point distance) to change door open limit and door close limit relay output; Notes: For door system newly released by the factory, its wires should have been checked already. Therefore, step1/3 can be skipped; if its motor or driver has been altered, or wiring has been changed, all 5 inspection steps above have to be carried out.
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BG101 User Manual Panel Debugger
5. Panel Debugger 5.1 Outline drawing Outline drawing of panel debugger EOP is shown as below. It consists of four status lights, a five-digit red seven-segment display, and six keys
Door Mode Door open close Error
模式 开门 关门 故障
Status light 7-segment display
up key Right key/door close key
Left key/door open key Cancel key
取消
确认
Confirm key
downward key
Four status lights are mode indicator (run indicator), door opening indicator, door closing indicator, fault indicator. A five-digit seven-segment display is used for displaying debugging information. Key board consists of four direction keys, a cancel key and a confirm key.
By using this panel debugger, the following functions can be realized: Real-time browse the status parameter (group P00 ), browse or revise system parameters (group P01-P09) Password login and parameters modification: after lodging by correct password, the user, can browse or revise system parameters, browse fault history record and revise password Initial Password:1234 Real-time display of fault information: if sudden fault occurs, the information will be displayed in real-time which can be ignored by pressing cancel key. P01.00=1, Press "Left key" to open the door, release the key to stop opening. P01.00=1, Press "right key" to close the door, release the key to stop closing. P01.00=5, Press "left key" to achieve inverter operation control mode. P01.00=2, Achieve external MODBUS communication control mode (EOP will not play any functions at this time, unless power on again.).
5.2 Display Function The panel debugger has several display interfaces including EOP software version , status function code, status parameter, password login, system function code, system parameter, revision, real-time warning of sudden fault.
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BG101 User Manual Panel Debugger
Software version Interface
Display
Real-time warning Interface
E1031
20
BG101 User Manual Panel Debugger
Err01
System parameter Interface
Parameter value corresponding to system function code P01.00
Revision Interface
Data input interface ( when perform functions as password login or parameter revision)
Real-time fault warning Interface
Real-time fault warning (to ignore fault code display by cancel key)
...
Status function code Interface Status Parameters Interface
P00.00 confirm
cancel
parameter value
P00.01 confirm confirm
cancel
parameter value
P00.16 confirm confirm
cancel
parameter value
PL confirm confirm
cancel
Password: 1234
Four inputs: 1. Open input 2. Close input 3. Slow close input 4. Reserved input If the decimal point in the right bottom illumines, the signal input are valid (Opening signal is valid in this example)
confirm
System function code Interface
P10.00 confirm
System parameter Interface
confirm
Parameter revision Interface
cancel
parameter value cancel
revision value
...
P03.00 confirm
cancel
parameter value confirm
cancel
revision value
P02.00 confirm
cancel
cancel
Input status Interface
P01.00 confirm
parameter value confirm
cancel
parameter value confirm
revision value
cancel
revision value
IO status Interface
Four outputs: 1. Open limit signal output 2. Close limit signal output 3. Blocked signal output 4. fault signal output If the decimal point in the right bottom illumines, the signal output sare correspondingly valid (close limit signal is valid in this example)
Output status Interface
Interface demonstration Display
Display Description
Software version Interface
EOP software version number: E1042, meaning: 10 years 42weeks
Status Function Code Interface
Status function code P00.01 interface
Status Parameters Interface
Parameters value corresponding to status function code P00.01
Password Login Interface
Password login interface; Refer to 5.14 for password login
System Function Code Interface
Display Description
5.3 Key functions Functions of keys are as below:
Left key
"Panel mode" (P01.00), in status function code interface, constantly press right key to open the door, and release the button, door will stop closing. In the interface "pasword login", right key realizes the function of right shift of password change In the interface "system function code", right key enables the switching of system code group. Right key In the interface "parameters modification", right key enables the right shift of position of parameters value modification.
Up key
System function code P01.00 interface
"Panel mode" (P01.00=1), in status function code interface, constantly press left key to open the door, and release the button, to stop opening. Inverter mode (P01.00=5), in status function code interface, press once left key to make motor running, press it once again, motor shall stop. In the interface "pasword login", left key realizes the left shift of position of password value modified. In the interface "system function code", left key enables the switching of system function code group. In the interface "parameters modification", left key realizes the left shift of position of parameters value modified.
In status function code interface, press upward key to progressively increase status function code, In the interface "pasword login",upward key realizes the function of increasing of password change In the interface "system function code", upward key enables the increasing of system function code In the interface "parameters modification", upward key enables the increasing of revision value.
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BG101 User Manual Panel Debugger
Down key
确认
Confirm key
In status function code interface, press downward key to progressively decrease status function code, In the interface "pasword login",downward key realizes the negative cycle of value In the interface "system function code", downward key enables the decreasing of system function code In the interface "parameters modification", downward key enables the decreasing of revision value. In the interface "status function code", press confirm key to enter the interface "status parameters" In the interface "status function code", press confirm key to enter the interface "status parameters" which is corresponding to next interface "status function code" In the interface "password login", press confirm key to enter the interface of "password input" In the interface "password input", press confirm key to enter the interface of "system function code" (if password is correct.) In the interface "system function code", press confirm keyn to enter the interface of "system parameters" In the interface "system parameters", press confirm key to enter the interface of "parameters modification" In the interface "parameters modification", press confirm key to complete modification and enter next interface of "system function code"
22
BG101 User Manual Panel Debugger
3) Password login In the password login interface PL, press confirm button to enter the edit status with flashing digit to be revised. At this moment, input password 1234 by keys, then press confirm button to enable login process (system function code P01.00 will be displayed after login):
PL cancel
P00.00 confirm
0
confirm
cancel
cancel
cancel
cancel
0
4
04
34
1234
0234
234
034
confirm
P01.00
取消
Cancel key
In the interface "parameters modification", press cancel key to exit, and enter the interface of "system parameters" In the interface "system parameters", press cancel key to exit, and enter the interface of "system function code" In the interface "system function code", press cancel key to exit, and enter the interface of "status function code" In the interface "password login", press cancel key to exit, and enter the interface of P0.00 of "status function code"
5.4 Operation illustration
cancel
After successfully login, select four keys to check "system function code". Press confirm key to check corresponding "system parameters". In this example,check the parameters value corresponding to P01.00( Display as 0 in this example) confirm
1) Process of power on
P01.00
The software version number will be shown (E1042 in this example) when its power on. If online is failed, the version number will remain displaying, which means it's under status of online connecting. Once online is completed, fault inspection will start. If the fault exists, fault code will be displayed on digit display in real-time, and fault indicator will flash. If no fault found, it will enter the interface of P00.00 of "status function code".
cancel
confirm
P01.00
Y Fault? N
confirm
0 cancel
cancel cancel
For instance, check on the status parameters corresponding to P00.03 status function code: confirm
P00.01
P00.02
P00.03
312 cancel
Flashing 0
P00.00
2) Status parameters browsing
0
Change P01.00 parameters value from 0 into 4:
Errxx
P00.00
cancel
4) System parameters browsing and modification
keys function as follows:
E1042
cancel
cancel
Flashing 4
confirm
P01.01
23
BG101 User Manual Function Parameters
6. Function Parameters
Function group
6.1 Function parameters grouping P00--Status parameters P02--Motor parameters P04--Opening parameters P06--Open auxiliary parameters P08--Performance control parameters P10--Fault records
P01--Basic parameters P03--Encoder closing parameters P05--Closing parameters P07--Terminal setting parameters P09--Function Enhancement parameters
6.2 Function parameters list
P02 Motor's Parameters
“●”:Means the parameter shall not be changed regardless of the motor is running or not. “★”:Means the parameter can be changed regardless of the motor is running or not. “☆”:Means the parameter shall only be changed during the motor stops. Function group
P00 Status Parameters
Function code
Description
Setting Range
Smallest Factory Change Unit Setting Properties
——
0.01Hz
——
Reference speed
——
0.01Hz
——
Speed deviation
——
0.01Hz
——
P00.03
DC bus voltage
——
1V
——
P00.04
Output Current
——
0.01A
——
P00.05
Door width low bit
——
——
——
P00.06
Door width high bit
——
——
——
P00.07
Actual position low bit
——
——
——
P00.08
Actual position high bit
——
——
——
P00.09
Output voltage
——
1V
——
P00.10
Input signal state
——
——
——
P00.11
Output signal state
——
——
——
P00.12
Heatsink temperature
——
1℃
——
P00.13
Software version
——
——
——
P00.14
Maximum DC bus voltage
——
1V
——
P00.15
Minimum DC bus voltage
——
1V
——
P00.00
Feedback speed
P00.01 P00.02
P01.00
P01.01 P01 Basic P01.02 Parameters P01.03 P01.04
0
0:Terminal mode 1:Panel mode 2:Modbus communication mode 3:CAN communication mode (reserve) 4:Demo mode 5:Universal drive
1
Control mode
0:Distance control
1
Maximum output frequency
P2.04~100.00Hz
0.01Hz 50.00Hz
Low speed operating setting
1.00~10.00Hz
0.01Hz 5.00Hz
Operation direction setting
0:Same as the setting direction 1:Opposite to the setting direction
Operating command selection
P01.05
Carrier frequency
P01.06P01.13
Reserved parameters
5~15kHz
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ☆
P03 Encoder's Parameters
P04 OD's Parameters
0
0 1kHz
8 kHz
★ ★ ★ ☆ ☆
●
24
BG101 User Manual Function Parameters
Function code
Description
Description
Smallest Factory Change Unit Setting Properties
P01.14
Parameters initialization
0:No operation 21:Restore factory settings
1
0
☆
P01.15
Manual stop
0:No operation 1000:Forced stop 2000:Resume normal function
1000
0
★
P02.00
Motor selection
0:Single induction motor 1:Dual induction motor
1
0
☆
P02.01
Reserved
P02.02
Reserved
P02.03
Reserved
0.20~2.50A
0.01A
1.10A
P02.04
Reserved
1.00Hz~99.99Hz
0.01Hz
50.00Hz
P02.05P02.15
Reserved
P03.00
Encoder pulse number per revolution
0~9999
1
4
☆
P03.01
Door width auto-learning speed
1.00~15.00Hz
0.01Hz
3.00Hz
★
P03.02
Door width auto-learning enabling
1:Enable (under P01.00 = 1)
1
0
☆
P03.03
Door width low bit
0~9999
1
95
☆
P03.04
Door width high bit
1
0
☆
P03.05P03.15
Reserved
P04.00
OD Startup distance
0~65535
1
12
P04.01
OD startup ACC time
0.1~20.0s
0.1s
0.2s
P04.02
OD Startup speed
0~15.00Hz
0.01Hz
2.50Hz
P04.03
OD ACC time
0.1~20.0s
0.1s
1.2s
★ ★
P04.04
Initial time of "S" shape curve in OD ACC process
10%~50%
1%
40%
☆
P04.05
Rising time of "S" curve in OD ACC process
10%~50%
1%
40%
☆
P04.06
OD DEC time
0.1~20.0s
0.1s
0.6s
★
P04.07
Initial time of "S" shape in OD DEC process
10%~50%
1%
40%
☆
P04.08
Dropping time of "S" shape curve in OD DEC process
10%~50%
1%
40%
☆
P04.09
OD High speed
0~P01.02
0.01Hz
15.00Hz
P04.10
Low speed in OD ending phase
0~15.00Hz
0.01Hz
2.50Hz
P04.11
OD DEC point distance
1~65535
1
33
P04.12
OD limit point distance
1~P04.11
1
8
P04.13P04.15
reserved parameters
★ ★ ★ ★ ●
P05.00
CD startup distance
0~65535
1
8
P05.01
CD startup ACC time
0.1~20.0s
1.0s
0.1s
1~750W
0~9999 Door width = P03.04*10000+P03.03
●
1W
● ● ● ●
● ★ ★
★ ★
25
BG101 User Manual Function Parameters
Function group
P05 CD's Parameters
P06 Auxiliary Parameters
Function code
Description
Setting Range
Smallest Unit
Factory Setting
Change Properties
26
BG101 User Manual Function Parameters
Function group
Function code
Description
Setting Range
Smallest Unit
☆
Curve selection
P06.12P06.15
Reserved
P07.00
Terminal filter time setting
1~200ms
1ms
20ms
★
P07.01
OD limit selection
0:OD limit signal mode 0 1:OD limit signal mode 1
1
1
★
P07.02
CD limit selection
0:CD limit signal mode 0 1:CD limit signal mode 1
1
1
★
☆
P07.03P07.15
Reserved
12.00Hz
★
P08.00
Minimum output frequency
0.70~10.00Hz
0.01Hz
0.80 Hz
1.20Hz
★
P08.01
Low Voltage
2~100V
1V
35V
1
38
★
P08.02
Intermediate Frequency
P08.00~ P02.04
0.01Hz
10.00Hz
P08.03
Intermediate voltage
P08.01~ P02.02
1V
70V
1~ P05.11
1
10
★
P08.04
5%
1~ P05.12
1
8
★
0~30%(Compensating once it is less than 2.00Hz )
1%
CD creeping distance
Low-speed torque compensation
CD creeping speed
0~50.00Hz
0.01Hz
3.50Hz
★
P08.05
Speed deviation setting
0~10.00Hz
0.01Hz
0.00Hz
P08.06P08.15
Reserved
★ ●
CD startup speed
0~15.00Hz
0.01Hz
2.50Hz
★
P05.03
CD ACC time
0.1~20.0s
0.1s
0.8s
★
P05.04
Initial time of CD ACC "S" shape curve
10~50%
1%
40%
☆
P05.05
Rising time of CD ACC "S" shape curve
10~50%
1%
40%
☆
P05.06
CD DEC time
0.1~20.0s
0.1s
0.6s
★
P05.07
Initial time of CD DEC "S" shape curve
10~50%
1%
40%
☆
P05.08
Dropping time of CD DEC "S" shape curve
10~50%
1%
40%
P05.09
CD high speed
0~P01.02
0.01Hz
P05.10
CD low speed
0~15.00Hz
0.01Hz
P05.11
CD DEC point distance
1~65535
P05.12
CD limit point distance
P05.13 P05.14
P07 Terminal Setting Parameters
P08 Performance Parameters
0:Polyline 1:S Curve
0
Change Properties
P06.11
P05.02
1
Factory Setting
●
● ★ ★ ★ ★ ★
4
★
P09.00
OD time setting
0-3600s
0.1s
15.0s
★
10.0%~100.0%(Motor rated torque) 0.1%
60.0%
★
P09.01
CD time setting
0-3600s
0.1s
15.0s
★
OD holding torque
20.0%~100.0%(Motor rated torque) 0.1%
60.0%
★
P09.02
Block handling
1
0
★
P06.02
Motor maximum torque limit
30.0%~150.0%(Motor rated torque) 0.1%
100.0%
★
0: follow host command 1: automatic anti-open
P09.03
Memory selection
0
★
OD limit final holding torque
20.0%~100.0%(Motor rated torque) 0.1%
50.0%
★
0: function valid 1: function void
1
P06.03
P09.04
PRI of OD and CD setting
0
★
Time of switching OD holding torque to final holding torque
0.1~60.0s
2.0s
★
0: Preference to OD 1: Preference to CD
1
P06.04
P09.05
Action setting for Power on
0: do not close the door 1: CD operation when no host command
1
0
★
P09.06
Demo mode OD limit holding time
0.1~10.0s
0.1s
3.0s
★
P05.15
Close creeping DEC point distance
1~P05.13
P06.00
OD startup torque
P06.01
1
0.1s
P09 Enhanced Parameters
P06.05
CD startup torque
10.0%~100.0%(Motor rated torque) 0.1%
60.0%
★
P06.06
CD holding torque
20.0%~100.0%(Motor rated torque) 0.1%
50.0%
★
P06.07
Maximum torque for CD
30.0%~150.0%(Motor rated torque) 0.1%
80.0%
★
P09.07
Demo mode CD limit holding time
0.1~10.0s
0.1s
3.0s
★
P06.08
Torque for CD creeping distance
10.0%~100.0%(Motor rated torque) 0.1%
35.0%
★
P09.08
Abnormal deceleration time
0.1~20.0s
0.1s
0. 2s
★
Reserved
★ ●
30.0%
P09.09P09.12 P09.13
Login password setting
★
★
1.0s
P09.14P09.15
Reserved
●
P06.09
Final holding torque for CD limit
P06.10
The time of switching CD 0.1~60.0s holding torque to final holding torque
20.0%~100.0%(Motor rated torque) 0.1% 0.1s
27
BG101 User Manual Function Parameters
Function group
Function code P10.00
Description Latest fault code
Setting Range 0:No abnormal records
Smallest Unit
Factory Setting
Change Properties
●
1:Undervoltage
BG101 User Manual Function Parameters
28
6.3 Function parameters description P01 Basic parameters P01.00 Operating command selection Range:0:Terminal mode 1:Panel mode 2:Modbus communication mode 3:CAN communication mode (reserved) 4:Demo mode 5:Universal drive mode 0:Terminal mode: when drive works at this mode, it will receive operating order from main system, such as OD, CD, and LCD to drive the door. The logic is as follows;
2:Overvoltage 3:Heatsink overheat 4:Output phase loss 5:Motor-blocked 6:EEPROM fault 7:Doorwidth Auto-learning fault 8:ADC sensing fault 9:ADC bias error 10:Belt slipping error 11:Over torque error 12:Encoder Fault 13:Temperature sensor fault 14:DC bus voltage fault
CD
LCD
×
×
1
1
×
0
1 0
0 0 0
0
15:SPM module fault P10 Fault Records
OD
Slowly Close Door LCD OD(Open door) CD(Close door) Halt (not in the holding area)
16:Drive overload 17:OD timeout 18:CD timeout P10.01
Last but one fault code
●
P10.02
Last but two fault code
●
P10.03
Last but three fault code
●
P10.04
Last but four fault code
●
P10.05
Bus voltage in the time of latest fault
●
P10.06
Output current in the time of lastest fault time
●
P10.07
Operating frequency in the time of latest fault
●
P10.08
Door position in the time of latest fault
●
P10.09
High operating frequency
P10.10
Low operating frequency
P10.11
Bus voltage maximum value during operation
● ● ●
P10.12
Bus voltage minimum value during operation
●
P10.13
Reserved
P10.14
Reserved
P10.15
Reserved
● ● ●
1:Door panel mode Users can debug the controller. Enter P01.00 and set the parameter as 1, exit to status code display interface P00.00. Press " " button to CD, and press " " to OD, release the button to stop the operation. 2:Modbus communication mode Debug BG101 via external debugger or control BG101 under this mode. 3:CAN communication mode (reserved). 4:Demo mode set this mode to demonstrate and test door in factory. USet the door operating curve fisrt under the panel mode,auto demo mode can be secondly set. The interval between OD and CD can be set by P03.05 and P03.06. 5:Universal mode . Under this mode, press left button, motor will run; press it once again, motor will stop running. The running speed is set by P01.03, Maximum current limit is set by P06.02
P01.01 Control mode selection Setting range: 0: distance control mode The drive operates in V/F control mode with speed sensor. The parameters of pulse encoder must be set properly in order to avoid door width deviation. Under distance control mode, self-learning must be accomplished and the door width should be stored before BG101 is applied.Real-time pulse counting shall be applied in the process. Compare counting value and set value to realize speed change and position limit handling. P01.02 Maximum output frequency Setting range: Maximum output frequency of P2.04~100.00 is the highest output frequency allowed by drive. Refer to the fmax as shown in figure 6-1. fb is rated frequency, also called basic operating frequency, which is the output frequency corresponding to the rated voltage of drive. When S basic frequency is set too low, it will cause overheat of motor and even damage the motor during long-term operation. Vbase is usually set same as rated voltage of load motor.
29
BG101 User Manual Function Parameters
BG101 User Manual Function Parameters
30
P01.14 Parameters Initialization Setting range: 0: No operation 21: Factory setting Parameters P01.00~P09.12 are reset to factory values.
P02 Motor parameters
Vbase
P02.00 Motor type selection Setting range: 0: One AC induction motor 1: Two AC induction motors
Vmid Vmin
When parameters changed, please restart drive and adjust current limit value in P06 group. Note: It is necessary the two sets of parameters of the two motor to be same. Different motors working together may cause error in drive.
fmin
fmid fb
fmax
P02.02 Motor rated voltage
Figure 6-1 Motor voltage-frequency diagram
P01.03 Low-speed operation setting
Setting range: 0~220V This parameter value is corresponding to motor rated voltage value. When supply voltage changes, output voltage shall compensate based on this parameter.
Setting range: 1.00~10.00Hz This function code sets the speed of low-speed operation. When conducting slow OD, slow CD, startup and other abnormalities, the door will operate at the setting speed. The drive will run at a low speed when it receives order from elevator system until it reaches the close limit or open limit, if the actual door width got is the same as that auto-learned, then it will conduct normal OD or CD.
Setting range: 0.20~2.50A This parameter value is motor rated current. Drive overload protection, current limit protection shall be based on this parameter.
Note: Under the condition that the time of OD and CD isright to the elevator system, the value shall be as little as possible to avoid crashing during the low-speed operation
P02.03 Motor rated current
P03 Encoder parameters P03.00 Encoder pulse number per revolution
P01.04 Operation direction selection Setting range: 0: the same as the present direction 1: reverse as the present direction. Motor's running direction can be changed by setting the parameter. When motor is wired , change the setting to change the operation direction without rewiring the motor. Note: it's better to rewire the motor than to change this parameter.
Setting range: 0~9999 The parameter is the encoder output pulse number when motor runs one revolution. The drive can not work normally if this parameter is set wrongly.
P03.01 Speed of door width auto-learning
P01.05 Carrier frequency
Setting range: 1.00~15.00Hz The speed of door width auto-learning shall not be set too fast, in order to avoid clashing.
Setting range: 5~15KHZ What the table shows is the drive's performance trends with carrier frequency. It shows carrier frequency will affect motor's noise absolutely, as well as driver's cooling and so on. When the ambient noise is louder than motor's, carrier frequency can be reduced, which would benefit on reducing the temperature of drive. When carrier frequency increases, noise will be lowered. Wiring and low-speed effect shall be taken into consideration.
Setting range: 0~1 When P01.00 set as 1, set P03.02 as 1, door width auto-learning will run at P03.01. Close the door, open the door, close the door again. When P03.02 automatically turns to be 0, auto-learning completes. Check door width data via P03.03 and P03.04.
Carrier frequency
Electromagnetic noise
5KHZ
large small
Harmonic/ Leakage current
IPM Power
Low-speed torque ripple
small
small
small
large
large
large
10KHZ 15KHZ
P03.02 Door width auto-learning enabling
Note: 1) Please correctly set encoder pulse number (P03.00) before auto-learning 2) Before auto-learning, please confirm whether motor running direction and control direction are the same. If not, set P01.04 or power off and change any two wires of motor to change the direction. 3) Before auto-learning, please confirm the encoder's wiring. Otherwise error will occur.
31
BG101 User Manual Function Parameters
P03.03 The low bit of door width Setting range: 0~9999 This parameter shows the door width low bit auto-learned. this parameter can be revised directly without auto-learning as it's known. P03.04 The high bit of door width Setting range:0~9999 This parameter shows the low bit of door width after self-learned. this parameter can be revised directly without auto-learning as it's known. Door width = P03.04 X10000 + P03.03
BG101 User Manual Function Parameters
32
Setting range: 0~15.00Hz Set frequency of starting low speed running for opening P04.03 Door opening accelerating time Setting range: 0.1~20.0s Set time for door opening from starting low speed to high speed P04.04 Initial time of door opening accelerating speed S curve Setting range: 10~50% Set percentage ratio between accelerating S curve initial time and whole accelerating time
P04 Door opening operation parameters
P04.05 Ascent time of door opening accelerating speed S curve
Door opening procedure as below:
Setting range: 10~50% Set percentage ratio between accelerating S curve ascent time and whole accelerating time P04.06 Door opening decelerating time
P04.00 P04.01
Setting range: 0.1~20.0s Set time for decelerating from high speed to door opening completing low speed
P04.11 P04.03
P04.07 Initial time of door opening decelerating speed S curve
P04.06
P04.09
Setting range: 10~50% Set percentage ratio between opening decelerating S curve initial time and whole decelerating time P04.08 Descent time of door opening decelerating speed S curve P04.12
P04.02 P04.10
Figure 6-3 Door opening curve
P04.09 Door opening high speed ON
Door opening procedure instruction: 1) when door opening command is active, door operator opens skate set at door opening start speed (P04.02), and accelerating time is P04.01 2) when door operator detects present door position is over than door opening start distance (P04.00) , operator accelerates speed to high level (P04.09) after time P04.03, and then open at constant speed. 3) when door operator detects present door position is over than door opening decelerating point (P04.11), operator decelerates speed to door opening completing low speed (P04.10) after time P04.06. After completing decelerating, operator run at speed P04.10. When door arrives at opening limited position (P04.12) and the motor is blocked.the drive will enter the opening torque holding status and keep at P06.01. after P06.04, door will be opened completely, and then shift to opening final holding torque status.
P04.00 Door opening start distance Setting range: 0~65535 Set the active range of start speed
Setting range: 10~50% Set percentage ratio between opening decelerating S curve descent time and whole decelerating time
Setting range: 0.00~P01.02 Set frequency of door opening high speed operation P04.10 Door opening completing low speed Setting range: 0~15.00Hz Set frequency of door opening completing low speed operation P04.11 Door opening decelerating point distance Setting range: 1~9999 Set door opening decelerating point distance. This set is related to max speed and decelerating time. Suitable value can ensure better door opening P04.12 Door opening limited postion distance Setting range: 1~65535 Set handle interval of sufficient door opening
P04.01 Door opening start accelerating time Setting range: 0.1~20.0s Set time for accelerating speed from 0 to door opening start speed
P04.02 Door opening start speed
P05 Door closing operation parameters Door closing procedure as below:
33
BG101 User Manual Function Parameters
P05.12
P05.06 Door closing decelerating time
P05.13 P05.03
P05.01
P05.06
P05.09
34
Setting range: 10~50% Set percentage ratio between closing accelerating S curve ascent time and whole accelerating time
P05.11 P05.00
BG101 User Manual Function Parameters
P05.15
Setting range: 0.1~20.0s Set time for closing decelerating from high speed to door closing completing low speed
P05.07 Initial time of door closing decelerating speed S curve Setting range: 10~50% Set percentage ratio between closing decelerating S curve initial time and whole decelerating time
P05.14
P05.08 Descent time of door closing decelerating speed S curve
P05.02
Setting range: 10~50% Set percentage ratio between closing decelerating S curve descent time and whole decelerating time
P05.10
Figure 6-4 Door Closing Curve
Door closing procedure instruction: 1) when door closing command is active, door operator run at door closing start speed (P05.02), and accelerating time is P05.01 2) when door operator detects present door position is over than door closing start distance (P05.00) , operator accelerates speed to high level (P05.09) after time P05.03, and then runs at constant speed. 3) when door operator detects present door position is over than door closing decelerating point (P05.11), operator decelerates speed to door closing completing low speed (P05.10) after time P05.06. When arriving at skate set closing position (P05.13), run at constant speed after accelerating to P05.14 at abnormal speed. After arriving at position P05.13, decelerating to P05.10 at abnormal speed. When door arrives at closing limited position (P05.12) and after the motor is blocked, shift to CD holding torque (P06.06). After keeping certain period (P06.10), shift to final holding torque for CD limit (P06.09).
P05.09 High speed in CD Setting range: 0.00~P01.02 Set frequency of high speed running
P05.10 Low speed in CD ending phase Setting range: 0~15.00Hz Set frequency of low speed operation in CD ending phase
P05.11 Door closing decelerating point distance Setting range: 1~65535 Set door closing decelerating point distance. This set is related to max speed and decelerating time. Suitable setting can ensure better door closing
P05.00 Door closing start distance
P05.12 Door closing limited postion distance
Setting range: 0~65535 Set the operation range of start speed
Setting range: 1~P05.11 Perform relevant processings of sufficient closing
P05.01 Door closing start accelerating time
P05.13 Crawl distance of closing skate set
Setting range: 0.1~20.0s Set time for accelerating speed from 0 to door closing start speed
Setting range:1~P05.12 Define distance between skate set closing position and close limit position
P05.02 Door closing start speed Setting range: 0~15.00Hz Set frequency of starting low speed running
P05.03 Door closing accelerating time Setting range: 0.1~20.0s Set time from door closing start low speed to closing high speed
P05.04 Initial time of door closing accelerating speed S curve Setting range: 10~50% Set percentage ratio between closing accelerating S curve initial time and whole accelerating time
P05.05 Ascent time of door closing accelerating speed S curve
P05.14 Crawl speed of closing skate set Setting range: 0~50.00Hz Define max running frequency of skate set closing
P05.15 Decelerating point distance of skate set closing Setting range:0~P05.13 Define the decelerating distance of skate set closing. it can reduce skate set closing time together with P05.13/P05.14.
P06 Door opening & closing auxiliary parameters P06.00 Door opening starting torque Setting range: 10.0~100.0% (motor rated torque)
BG101 User Manual Function Parameters
35
BG101 User Manual Function Parameters
36
Define starting torque at beginning of door opening, to ensure better effects of starting door opening
P06.01 Door opening holding torque Setting range: 20.0%~100.0% (motor rated torque) Define ending torque of door opening to avoid impact
P06.02 Door opening max. torque limit Setting range: 30.0%~150.0% (motor rated torque) Define max. running torque during door opening procedure Figure 6-2 Speed Curve
P06.03 Final holding torque at sufficient door opening Setting range: 20.0%~100.0% (motor rated torque) To prevent overheat of motor which caused by long time open status of operator. Set this parameter as small as possible, but too small parameter may cause insufficient holding force.
P06.04 Switching time from door opening holding torque to final holding torque Setting range: 0.1~60.0s Define the switching time from holding torque to final holding torque
P06.05 Door closing start torque Setting range: 10.0%~100.0% (motor rated torque) Define starting torque at beginning of door closing, to ensure better effects of starting door closing
P06.06 Door closing holding torque Setting range: 20.0%~100.0% (motor rated torque) Define ending torque of door closing to avoid impact
P07 Terminal setting parameters P07.00 Terminal filtering time Setting range: 1~200ms Define valid mininum time of terminal signal , to prevent error action caused by interruption
P07.01 OD limit selection Setting range: 0~1 0: door open limit signal mode 0 During door opening, drive pulse counter reaches set value of opening limit, output door sufficient opening signal 1: door open limit signal mode 1 During door opening, drive pulse counter reaches set value of opening limit and the motor is blocked, then output door sufficient opening signal
P07.02 CD limit selection P06.07 Door closing max. torque limit Setting range: 30.0%~150.0% (motor rated torque) Define max. running torque during door closing procedure, to avoid clamping persons. WSet this parameter as small as possible if it would not affect normal closing
P06.08 Skate set closing decelerating distance torque Setting range: 10.0%~100.0% (motor rated torque) To prevent impact caused by too fast speed of skate set closing. Set this parameter as small as possible if it would not affect normal closing
Setting range: 0~1 0: CD limit signal mode 0 During door closing , drive pulse counter reaches set value of closing limit, output door sufficient closing signal 1: CD limit signal mode 1 During door opening, drive pulse counter reaches set value of closing limit and locked rotor, output door sufficient closing signal
P08 Performance parameters
P06.09 Final holding torque at sufficient door closing
P08.00 Minimum output frequency
Setting range: 20.0%~100.0% (motor rated torque) To prevent overheat of motor which caused by long time close status of operator.
Setting range: 0.70~10.00Hz Set minimum output frequency of V/F curve in Figure 6-1
P06.10 Switching time from door closing holding torque to final holding torque
P08.01 Minimum voltage
Setting range: 0.1~60.0s Define the switching time from holding torque to final holding torque
Setting range: 2~100V Set minimum voltage value of V/F curve in Figure 6-1
P06.11 Curve selection of door opening & closing
P08.02 Intermediate frequency
Setting range: 0: Poly line. Under this mode, speed change accords with solid line mode 1: S line. Under this mode, speed change accords with dotted line mode
Setting range: P08.03-P02.04 Set intermediate frequency of V/F curve in Figure 6-1
BG101 User Manual Function Parameters
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P08.03 Intermediate voltage Setting range: P08.04-P02.02 Set minimum voltage of V/F curve in Figure 6-1 Notes: setting principle: P02.02>P08.06>P08.04 and P02.04>P08.05>P08.04 The larger the V/F ratio (refer to P01.02 ), the more rigid characteristics of motor, and the greater the output torque. Meanwhile, motor heat will increase. Do not set this value too high to avoid magnetic saturation of motor which would cause current harmonics and overheat. Motor may be damaged
P08.04 Low speed torque compensate Setting range : 0~30%(less than 2.00Hz) Compensate insufficient torque of asynchronous motor less than 2.00Hz during actual use Notes:No over compensation in case of motor fault
P08.05 Speed deviation setting Setting range: 0.70~10.00Hz(less than 2.00Hz) Define the speed deviation of AC motor to enhance speed precision. if deviation between actual speed and set speed is high, reduce the difference via this value
P09 Enhanced parameters P09.00 Door open time limit Setting range: 0~3600s The max time for door opening. Correctly setting this value can achieve protect of abnormal door operation. Normal running time will not exceed this setting, and when abnormal situation occurs, such as door cannot be opened, running time is over set value, door open overtime protect will be triggered
BG101 User Manual Function Parameters Setting range: 0~1 0: Open priority 1: Close priority
P09.05 Action setting for Power on setting range: 0~1 0: mode 0, perform according to the elevator system after power on 1: mode 1, if no command from the elevator system after power on, BG101 will close the door; if there are commands from the elevator system, then it will operate according to the command
P09.06 Demo mode holding time for OD limit setting range: 0.1~10.0S When door arrived at open limit position, after setted value, operator carries out door closing.
P09.07 Demo mode holding time for CD limit setting range: 0.1~10.0S When door arrived at CD limit position, after setted value, operator carries out door opening.
P09.08 Abnormal deceleration time setting range: 0.1~20.0S time for decelerating from present running frequency to speed zero. Under the condition that deceleration without overcurrent and no impact of door, this parameter shall be as small as possible to ensure quick response of door opening and closing.
P09.13 Set login password Login password can be revised. the default password is 1234 Attention: make sure keep the password in mind.
P09.01 Door close time limit Setting range: 0~3600s The max time for door close. Correctly setting this value can achieve protect of abnormal door running. Normal running time will not exceed this setting, and when abnormal situation occurs, such as door can not be closed, running time is over set value, door close overtime protect will be triggered.
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P10 Fault record parameters P10.00 Last fault code P10.01 Nearest second fault code
P09.02 Door block handling
P10.02 Nearest third fault code
Setting range: 0~1 0: Follow the elevator system command. Set this mode and when the motor is blocked, BG101 will continue to run according to the elevator system command 1: Open the door regardless of the elevator system command. When the motor is blocked, BG101 will open the door automatically, and do as the elevator system after open limit. If control will open door automatically, and carry out corresponding command after sufficient opening. If door close command is always retained, BG101 will operate according to P09.03
P10.03 Nearest fourth fault code
P09.03 Memory function selection
P10.08 Door position for last fault
setting range: 0~1 0: Invalid. Close the door normally after open limit 1: Valid. Run to the fault position at low speed after open limit, if door operator do not meet block, then it will close the door normally, or else, the operator acts as above
P10.09 High digit of running times
P09.04 Priority setting of OD and CD
P10.12 Min. DC bus voltage during running
P10.04 Nearest fifth fault code P10.05 DC bus voltage for last fault P10.06 Output current for last fault P10.07 Running frequency for last fault
P10.10 Low digit of running times P10.11 Max. DC bus voltage during running
BG101 User Manual
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Troubleshooting
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BG101 User Manual Maintenance
8. Maintenance
7. Troubleshooting
8.1 Care and maintenance Fault code
Name
Err01
undervoltage
Err02
overvoltage
Err03
heatsink overheat
Err04
lack of phase
1) bad wiring of motor 2) load is serious imbalance
check wiring of U/V/W of motor check if motor is well
Err05 Err06
motor block
overload occurs
self-recovery
EEPROM R/W fault
seek for service
Err07 Err08 Err09 Err10
E2 PROM
Possible reason
Solution
1) system power failure or power off 2) system insufficient power supply
check power supply voltage
1) abnormal power supply 2) deceleration time is much too short 3) improper brake resistor 4) overload
1) abnormal power supply 2) deceleration time is much too short 3) improper brake resistor 4) overload
1) environmental temperature is too high check working environment 2) loaded current is too high decrease running current
error wiring of motor or encoder auto-learning fault encoder's spec error
check wiring check door width and encoder's spec
AD fault
main board abnormal
seek for service
AD offset fault
main board abnormal
seek for service
1) belt broken 2) door width differs from real 3) belt seriously loosen
check belt condition check door width and real condition check belt condition
1) Motor or door is blocked 2)Torque parameters are set too little
self-recovery check torque parameters
encoder wiring problem
belt slipped fault
Lots of factors such as ambient temperature, humidity, acid/alkali substances, dust, vibration, internal component aging and wearing may raise the chance of the occurrence of potential faults. Therefore, it is quite necessary to conduct daily checking and periodical maintenance to the drive that are operated or stored. User shall operate drive according to user manual, maintain drive at regular intervals (12 months as general), ensure reliable running of drive. Maintenance includes: a) if heat dissipation of drive is normal b) check if terminal wiring has been loosened c) clean dust inside drive at regular intervals d) check if abnormal matters inside the drive, don't touch PCBA directly inside the drive
8.2 Product storage Environmental feature
Ambient temperature
Relative humidity Storage environment
Err11
over torque
Err12 Err13 Err14
temperature fault
short circuit or open circuit
check encoder wiring check temperature sensor wiring
DC bus voltage sensing fault
Short circuit or open circuit
seek for service
Err15
IPM fault
1) Overcurrent 2) IPM damage
check motor wiring seek for service
Err16
over load
1) AC voltage is too low 2) over load 3) encoder problem
check voltage condition check overload condition check encoder wiring condition
Err17
overtime of door opening
1) door operator blocked 2) encoder cable broken or damage 3) P09.00 is setted too small
check door operator overload condition check encoder condition check P09.00
Err18
overtime of door closing
1) door operator blocked 2) encoder cable broken or damage 3) P09.01 is setted too small
check door operator overload condition check encoder condition check P09.01
encoder fault
Requirements
-40℃~70℃
Remarks Long-time storage temperature should be less than 30 ℃ to avoid the deterioration of the capacitor.
20-90% no direct sunshine,no dust, no corrosive and Suggest using plastic film to seal flammable gas, no oil fog, no steam, no gas, the drive and no drip, no vibrance and less salt
8.3 Product repair our compay will offer repair service if drive occurs below situations: 1. under normal use, if drive occurs fault or damage within 18 months (from leave factory date), repair is available; otherwise,repair will cost reasonable maintenance fee 2. Although within 18 months, if below situations occur, reasonable maintenance fee will cost: 1) do not correctly operate according to user manual and cause drive damage 2) damage caused by fire, flood, abnormal voltage, and so on 3) damage caused by applying drive to improper functions 3. with regarding to service cost, it will be calculated according to actual cost or according to contract in priority.