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4

3

2

1 Note:Denotes internal terminal Denotes field device terminal Denotes Teleradio radio reciever & Umbilical.

INTERMEDIATE SPEED SWITCH (If Required)

Denotes umbilical.

FUEL LEVEL SENDER

PTO RAMP DOWN

PTO RAMP UP

WARNING LAMP

DIAGNOSTIC LAMP

MAINTENANCE DUE LAMP

PTO ENABLE

E-STOP -VE

D

E-STOP +VE

ANTI-CRANK

SEE TEREX ENGINE SCHEMATICS

D

BATTERY SUPPLIES P4

P1

P3

P2

R

P

J

E

L

Blk

Red/ Wht

Red

Blk

Yel

Yel/ Red

Blk / Pur

Pur

6mm

6mm

4mm

6mm

10

15

02

03

-VE

+

1

00 K3

C

Red

N

M

Grn/ Wht

Wht/ Blk

H

Q

Grn/ Blk

Wht/ Red

Grn

13

01

13

6A B

Yel/ Blk

D

K3

11 QE1

C

13

C

Link

K1A

K1

S2

2

UP

Dn S1

14 5 OFF

Start IGN

14 3

00

00

3 3

+

S

QE2 1A B

B

Fuel Guage

00

00

-

00

B

4

H1

H2

H3

3

3

00

A

A sht 3

sht 3

sht 3

WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

4

sht 2 TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

1 OF 11 DATE

BY

2

DATE

20-04-06

GW

CHECKED BY FILENAME CNB

3

DRAWN BY

1000 SR 07_CAN_MK6.VSD

1

4

3

2

1

CAT DATA LINK

J1939 DATA LINK

SEE TEREX ENGINE SCHEMATICS

D

A

B

G

Wht

Blk

F

D

K

Scn

Blk

Clear

44 44 44 44

43 43 43 43

Scn Blk

Wht 120R

C

C

sht 1

3

grey/ blue

00

grey/ black

sht 4 J1939 to PLC Yel

11

Wht

Blu

Red

Blk

8

7

2

1

Hi

Lo

+

-

CANtrak B

B

3

A

00

B

Scn Wht

C

D

Blk

E

Blk

F

Wht

G

H

J

CAT SERVICE CONNECTOR

A

A WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

4

TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

2 OF 11 DATE

BY

2

DATE

20-04-06

GW

CHECKED BY FILENAME CNB

3

DRAWN BY

1000 SR 07_CAN_MK6.VSD

1

4 sht 1

3

2

1

sht 1

-VE

+

3 HYDRAULIC OIL COOLER

D Q1 16A B

R

Q2 16A B

61 R

600

602

R

R

601

603

R 62

Q3 16A B

CRUSHER LUBE OIL COOLER

25

26

601 0

0

D 604

K2

0

K2 COOLER THERMOSTAT RELAY

0

62 S11

-

+

K1

LOAD DUMP MODULE

C -

EMERGENCY STOP MONITOR

+

80A

C.2

80

C.3

Pin 6 S52

81

80 DOOR

Grey (-)

63

Q4 1A B

S21

64

UMBILICAL STOP

82

92

92

FRONT CHASSIS

91

90

82

C

Pin 7 orange

Orange

83

Pin 8 OPERATOR STATION Pin 9 yellow yellow

93

S34

A1

87

JB1

A2

86

S12

86

85

84

83

83

93

93

23 REAR NEAR SIDE 24

96

S22

96

REAR OFF SIDE 95

PLATFORM 94

33 34

88

K1A A1 X2

B

B

86

89

X1 A2 MSR132E

Grey (-)

E/STOP MONITOR SLAVE

P15

Grey

Negative

Q7 4A B

Q5 6A B

65

63

TELERADIO REC

67

66 23

P1

24

Pwr +24V DC

red

K1A

C.Grn/Yell Negative

Q8 2A B

UMBILICAL C.1

68

Pwr +24V DC

Q6 6A B

63 Grey (-)

A

63

70

71 33

34

K1A

sht 2

sht 2

A

sht 2

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4

TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

3 OF 11 DATE

BY

2

DATE

20-04-06

GW

CHECKED BY FILENAME CNB

3

DRAWN BY

1000 SR 07_CAN_MK6.VSD

1

8

7

6

5

4

3

2

1

sht 1 Grey (-)

DISPLAY 06-004

63 71 66

Green Q9 4A B

H

CAN GND 3

72

H

Red 6

+24V DC Blue CAN-L

1

CAN-H

5

Black 2

-0V DC White

Q10 2A B

Supply

73

G

72

23

23 Grey (-)

01

72

05

73

24

CAN GND

15

CAN-L

50

CAN-H

51

73

Blue

Black

K

05

VBBo

24

Test

Pink/Black

41

white

50

White

51

Grey %IX0.0

CAN GND

26

CAN-L

44

In 0

26

sht 2 Do Not Connect Screen at MCP 26.

MCP

Orange/Red

Grey/Blue 41

Black

%IX0.8

In 1

44

BECKFORD

72

E

Grey/Black

White/Black 41

Grey (-)

K1

42

52

%IX1.0

In 2

CAN-H

52

62

RADIO RECIEVER STOP

P3

46

RxD

07

white

GND

13

%IX1.8

46

47

Spare

48

Spare

06

Violet

07

Brown

13

In 3

%IW6

In 4

CRUSHER LVT

73

Pink

Yellow/Black

Black

D

06

brn Red

73

Txd White/Red 53 brn

73

E

RS232

K1A 61

P2

43

43

51

72

F

CAN2

Orange/Black 40

Brown

Blue

J1939 to Engine

KOBOLD

73

15

GNDs

Inputs 40

Green

Red

F Brown

G

CAN1

VBBs

Black 01

72

PLC

Red

Yellow/Red 47

&IW7

In 5

48

%IW8

In 6

49

%IW9

In 7

D

Green/Red

sht 3 sht 3

C

Grey (-)

Outputs

Cooler Thermostat Red/Black

K2

Grey (-)

Engine Shutdown K3

Grey (-)

Radio Track Enable K4

Red/Brown

Grey (-)

Umbilical Track Enable K5

Red/Green

38

%QX0.0

Out 0

39

%QX0.8

Out 1

54

%QX1.0

Out 2

55

%QX1.8

Out 3

C

Red/Blue

B

B Grey (-)

63 71 66

51 50 15

sht 3

A

sht 3

WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

8

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TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

DRAWN BY

4 OF 11 DATE

BY

GW

4

3

20-04-06

A

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

8

7

6 72

5

73

4

3

sht 2 Grey (-)

sht 2

(A)Orange/Black

(A)Orange/Red

Crusher Lube Oil Cooler

(A)White/Black

K1 Emergency Stop Relay

Q4 Radio / Umbilical

(A)White/Red

120 Q7

Q8

(A)Yellow/Black

PLC I/O

Q10

G

DC Converter / Metal Detector

Q12

Q11

72

P10

(A)Yellow/Red

123

P11

RADIO RECEIVER FEEDER ON/OFF

wht

112 114

6

72

METAL DETECTOR

C.6

(A)Grey/Blue

grey

73

(A)Pink/Black

5

(A)Red/Grn

C.4

E Audible Alarm

Grey(-)

116

dB

1

01

4

3

02

6

5

03

8

7

04

10

9

12

11

14

13

16

15

07

17

08

2

1

09

4

3

10

6

5

11

8

7

12

10

9

12

11

14

13

16

15

15

17

16

X1

06

05

G

F

(A)Pink

C.7 UMBILICAL STOP

UMBILICAL SOUND ALARM

2

18

(A)Grey/Black

wht P4

RADIO RECIEVER SOUND ALARM

F

111

I/O Channel

H

Q3

63 71 66 51 50 15

1

CONTROL PANEL NODE No 1

Q2 Hyd Oil Cooler

H

2

(A)Red/ Black

18

14

13

E

X2

72 Grey

D

Red

Red

Black

Black

15

Green

Green

50

Blue

Blue

51

White

White

2

1

4

3

6

D

5 X3

C

C

B

B Grey (-)

63 71 66 51 50 15 sht 4

A

WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

8

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TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

DRAWN BY

5 OF 11 DATE

BY

GW

4

3

20-04-06

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

A

8

7

6

5

4

3

2

1

Orange/Black FEED CONV RAISE

sht 3

Orange/Red

H

I/O Channel

Red 2

1

01

4

3

02

6

5

03

8

7

04

10

9

12

11

14

13

16

15

07

17

08

2

1

09

4

3

10

6

5

11

8

7

12

10

9

12

11

14

13

16

15

15

17

16

FEED CONV LOWER Grey (-)

63 71 66 51 50 15

White/Black

H

SCREEN RAISE White/Red SCREEN LOWER

Yellow/Black RECIRC CONV RAISE Yellow/Red RECIRC CONV LOWER

G

06

05

G Green/Red

RECIRC CHUTE RAISE Purple/Red RECIRC CHUTE LOWER Yellow/Green

18

X1

FUNCTION ENABLE Red Red/Blue

SCREEN TENSION

F

OPERATORS STATION NODE No2 MOUNTED ON CHASSIS

E Core No,s

66

1

Grey(-)

2

D

15 50

5

51

6

sht 1

18

Red Black

3 Spare 4

Green

82

7

83

8

92

9

93

10

F

Red/Green

SCREEN RELEASE

X2

2

1

4

3

6

5

14

13

E

D

Blue White

X3

OPERATOR STATION E/stop

C

C

5 PIN BULKHEAD PANEL

B

Red

Pin 1

Black

Pin 2

sht 7

Green

Pin 3

CAN 1 TO PLANT

Blue

Pin 4

White

Pin 5

Red Black

Green

White

Nodes 3/4/5 Grey (-)

B

Blue

CAN 1

63 71 66 51 50 15 sht 5

A

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8

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TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

DRAWN BY

6 OF 11 DATE

BY

GW

4

3

20-04-06

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

A

4

3

2

1

sht 4 Grey (-)

63

71 66

51 50 15

D

71

Red

Pin 1

Red

Grey(-)

Black

Pin 2

Black

15

Green

Pin 3

Green

50

Blue

Pin 4

Blue

51

White

Pin 5

White

71

Red

Pin 1

Red

Black

Pin 2

Black

15

Green

Pin 3

Green

50

Blue

Pin 4

Blue

51

White

Pin 5

White

66

Red

Pin 1

Grey(-)

Black

Pin 2

15

Green

Pin 3

50

Blue

Pin 4

51

White

Pin 5

Grey(-)

C

D CAN 1 TO PLANT Node 8

CAN 1 TO PLANT Nodes 6/7

C

CAN 1 WCS INTERFACE

Q11 10A B

18-30v DC In

75

B

B

24v DC Out

JB1

76

Grey (-)

Grey (-)

76

METAL DETECTOR

Q12 2A B

71 66

77

77

-

00

+24VDC

110

-0VDC

Pink

sht 3

51 50 15

A

A WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

4

TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

7 OF 11 DATE

BY

2

GW

DATE 20-04-06

CHECKED BY FILENAME CNB

3

DRAWN BY

1000 SR 07_CAN_MK6.VSD

1

8

7

6

5

4

3

2

1

sht 3

H

TELERADIO RECEIVER

P8

K4

133

NS TRACK VALVE

130

Pwr To Valves yel P9

G

H

Grey -

K4

134

131

Output Valve 1

130

c1

-

cG/Y

131

c2

1 E

3 2

G

grn P5

K4

135

132

Output Valve 2 blu

F

F UMBILICAL

K5 C.8

136

Pwr To Valves

K5 C.9

137

Output Valve 1

K5 C.5

E

138

Output Valve 2

OS TRACK VALVE

130

131

130

c1

-

cG/Y

132

c2

3 2

132

E

D

D

C

C

B

B

A

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8

7

6

TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

DRAWN BY

8 OF 11 DATE

BY

GW

4

3

20-04-06

A

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

8

7

6

5

PACKTRONIC 7

4

3

2

N/S TRACK VALVE

8

7

1

LUBE TANK

8

7

8

PS1 High Press. 5

H

Hopper Level. (If Fitted)

6

5

PS2 Wedgelock.

6

Sol C Dump Sol. 3

4

1

2

3

4

1

2

Sol B Raise Sol.

B

Hyd Oil Level. Pin 1- Brn Pin 2 - Blk

Sol A Lower Sol.

B

5

6

3

4

1

2

Cone panel sol.

Temperature

X Conv 1&2 Sol.

Filter Blockage. Pin 1 - Brn Pin 2 - Blk

On Plant Conv Solenoid.

Lube Oil Level

CR2013

CR2013

CR2013

CONE SET NODE 8

PLANT CONTROL NODE 6

PLANT CONTROL NODE 7

H

G

G CAN 1 5 Pin

3 mts

3 mts

5 Pin

8 mts

R

F

F 100 SR MAIN CTRL PANEL

CONTROL STATION NODE 2

NODE 1

E

E 250K Baud

5 Pin

5 mts

9 mts D

D

Crusher Bowl Level Sensor. BRN

BLU

WHT

BLU BLK WHT

ENGINE 7

5

C

O/S TRACK VALVE 8

7

Feed Conv Sol.

7 Recirc Chute Raise/Lower

Pin 1- Brn Pin 2 - blu&wht Pin 3 - Blk

6

O/S VALVE (TOP)

8

5

6

5 Recirc Conv Raise/Lower.

B 3

4

1

HFO Crusher Press Switch.

Heat Exchg Sol. Pin 1-Blk Pin 2 -Blu

Lube Pump Sol. Pin 1- Blk Pin E - Blu

HFO Crusher Sol.

Screen & Fines Conv.

3

2

1

8

B

Screen Tensioner Diverter Sol. Pin 1 - Blk Pin 2 - Blu

Screen Raise/ Lower.

Stockpile Recirc Conv Sol.

Feed Conv Raise/Lower.

4

2

6

C

B 3

4

B 1

2

B

CR2013

CR2011

CR2011

PLANT CONTROL NODE 5

PLANT CONTROL NODE 4

PLANT SET-UP NODE 3

B

B 4 mts

R

A

WESTBURY CONTROL SYSTEMS LTD. TEL 44 01530 510751 FAX 44 01530 510756 E-mail [email protected]

8

7

6

3 mts

TITLE

PAGE TEREX-PEGSON . - 1000 SR MK6

REV.

DESCRIPTION

DRAWN BY

9 OF 11 DATE

BY

GW

4

3

20-04-06

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

A

8

7

6

5

4

3

2

1

VALVE BANK ACROSS BACK OF OIL TANK. H

H

SCREEN

FEED CONV RAISE/LOWER

SCREEN RAISE/LOWER

RE-CIRC CHUTE RAISE/LOWER

RE-CIRC CONV RAISE/LOWER

G

G

F

F

E

E

VALVE BANK INSIDE CHASSIS NEAR SIDE.

NEAR/SIDE TRACK

PRODUCT CONV

X CONV,S

D

CONE PANEL

D

BLACK - PIN 1 BLUE - PIN 2

C

C

VALVE BANK INSIDE CHASSIS OFF SIDE.

OIL PUMP

RE-CIRC CONV

FEED CONV

B

A

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8

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6

OFF/SIDE TRACK

B

TITLE

PAGE

TEREX-PEGSON . - 1000 SR MK6_VALVE BANK LAYOUTS REV.

DESCRIPTION

DATE

DRAWN BY

10 OF 11 BY

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CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

A

8

7

6

5

4

3

2

1

A SOLENOID (CLOSE) H

SOLENOID C (DUMP)

B SOLENOID (OPEN)

H

PS 1

G

G

F

F

E

E

PS 2 D

D

C

C

B

B

A

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TITLE

PAGE

TEREX-PEGSON . - 1000 SR MK6_VALVE BANK LAYOUTS REV.

DESCRIPTION

DATE

DRAWN BY

11 OF 11 BY

GW

4

3

20-04-06

CHECKED BY FILENAME 1000 SR 07_CAN_MK6.VSD

CNB

5

DATE

2

1

A