1000 Maxtrak Illustrated Parts Catalog
PARTS BOOK INTRODUCTION COPYRIGHT No copies or reproductions may be made from this manual, parts lists or illustrations
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PARTS BOOK INTRODUCTION
COPYRIGHT No copies or reproductions may be made from this manual, parts lists or illustrations without written prior consent of Powerscreen. This manual complete or in part must not be loaned to a third party.
SPARE PARTS – CONTENTS 1. GENERAL INFORMATION………………….………...…...............…………………………............................. 2. SPARE PARTS ORDERING PROCEDURE……………………….................…………………….................... 3. SPARE PARTS ORDER FORM………………………………...………………................................................. 4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.…………………………….................................... 5. PARTS SUPPORT - GOOD PRACTISE ADVICE…………………………….................................................. 6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE…………………………….................................... 7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….…….............................................. 8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………............................................... 9. MACHINE NAVIGATION.........................................……………………………................................................ 10. TYPES OF LINERS.................................................…...………….…………................................................ 11. PAINT CODES..............................................…………………………...........................................................
POWERSCREEN®
200 COALISLAND ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DR TEL: +44(0)2887 718500 747231 or [email protected] (SALES) - [email protected] (TECHNICAL) - 740701 (HELPDESK) POWERSCREEN PARTS DEPARTMENT TEREX (GB) LTD 32 FARLOUGH ROAD, DUNGANNON, CO.TYRONE N.IRELAND, BT71 4DT Email: [email protected] - Website www.powerscreen.com Powerscreen reserves the right to change specication without prior notice.
PARTS BOOK INTRODUCTION 1.
GENERAL INFORMATION
• When purchasing Spareparts customers should in their own interest, always use genuine Powerscreen parts. • Spare parts must comply with the technical requirements specied by the manufacturer. • Only spare parts from the original equipment manufacturers can be relied to do so. • Spares parts that have not been supplied by Powerscreen cannot be relied upon for correct material, dimensions or nish. • Powerscreen cannot therefore be responsible for any damage arising from use of any such parts and the Guarantee will be invalid.
2.
SPARE PARTS ORDERING PROCEDURE
Ordering Procedure To ensure delivery of your parts, when ordering please quote: • Machine Serial Number • Figure Number and Item Number • Part Number • Part Description • Quantity Required EXAMPLE: If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:
Machine Serial Number Figure Number – 02-08 Item Number - 27 Part Number - 06663100 Part Description - GEARBOX Quantity required - 1 This information will enable us to supply the correct parts with the minimum of delay. NOTE: Orders for spare parts must be sent to your local dealer. To nd out whom your local dealer is please log on to www.powerscreen.com and use the Dealer Search function.
PARTS BOOK INTRODUCTION
3.
SPARE PARTS ORDERING FORM
PARTS BOOK INTRODUCTION 4.
UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)
XR400S 2011 44750 KG
PIDXR40SLOMB62940
PIDXR40SLOMB62940
PID Powerscreen
XR40S
L
OM
B
6
2940
Model Check Digit Month Code Plant Code Year Code
SERIAL NUMBER PLATE
Sequence Number
PARTS BOOK INTRODUCTION 5.
PARTS SUPPORT - GOOD PRACTISE ADVICE
Be aware there are enquires where the parts should not be supplied without rstly obtaining the Machine Serial Number and checking the record card. The main components to consider are:
HYDRAULIC PUMPS Pumps vary depending on the options tted to your machine. This is why the pumps are generally not partcoded in the parts book.
TRACK PARTS Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the parts from the correct supplier. See Section 6 Where to nd your Track Identication Plate.
ENGINE PARTS The engine tted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively it can differ due to machine options tted (some options require a higher spec engine) or simply a change over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the engine serial number to order parts. This information can be obtained from the engine plate, or from the machine record. See Section 7 Where to nd your Engine Serial Plate.
ELECTRICS Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
PARTS BOOK INTRODUCTION 6.
WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along with your machine serial number.. The identication plate is located on the outside face of each left and right hand track. On some occasions the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of tracks tted to our machines.
Track Frame
Skid Plate
Identication Plate Locations
Strickland Tracks
Terex Tracks
Terex / Trackline Tracks
RMS DUX Tracks
PARTS BOOK INTRODUCTION 7.
WHERE TO FIND YOUR ENGINE SERIAL PLATE
It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted along with your machine serial number.. Depending on the engine tted, the serial plate can be found either on the left / right side of the engine and in some cases on top. The spares department need all of these numbers in order to determine the components that were included with the engine. This permits accurate identication of replacement part numbers.
Above
Right Hand Side
Left Hand Side
Caterpillar
Deutz
Scania
PARTS BOOK INTRODUCTION 8.
FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote these numbers along with your machine serial number. When you turn on the screen take note of the details from the bottom of the start up page. The identication sticker which displays the software version is located on the outside of each the PLC and PDM.
PDM Sticker Location
PLC Sticker Location
PARTS BOOK INTRODUCTION 9.
MACHINE NAVIGATION
The following will help you determine your location in relation to your machine. Please note that the Feed End is always the Back of your machine.
Crusher Right Hand Side Feed End
Front
Back Discharge End
Left Hand Side
PARTS BOOK INTRODUCTION 10.
TYPES OF LINERS
‘S’ Tooth (Medium) - Standard •
Suited for most quarry (hard & soft rock) & recycle applications
•
Better liner wear life in abrasive, hard materials
•
Better ‘Grip’ of material than the Quarry tooth prole
Multi-tooth - Option •
Suited for concrete and recycle applications
•
Better ‘grip’ of material
•
Smaller product size at same CSS (Closed Side Setting)
•
Not suited for hard, abrasive materials, lower wear life
Quarry Tooth - Option •
Suited for quarry (hard and soft rock) applications
•
Very good liner wear life in abrasive, hard materials
General (applicable to all proles) •
Both the Fixed liner & the Moving liner can be rotated 180° once the initial face has worn to its limit,
thus doubling the wear life of each liner plate •
Available in 18% and 22% Manganese
•
Lifting lugs on both the xed & Moving jaw
PARTS BOOK INTRODUCTION 11.
PAINT CODES
Powerscreen Green - RAL 5021 (RGB 26/122/99)
Table of Contents Figure
Description
Page
02-01
CHASSIS ASM
1
02-02
CHASSIS ASM (TIER 4)
5
02-03
TOOL BOX ASM
9
02-04
CONTROL BOX ASM
11
03-01
TRACKS ASM
13
04-01
HOPPER ASM
15
05-01
CAT C9 POWERPACK ASM 1 (TIER 3)
17
05-02
CAT C9 POWERPACK ASM 2 (TIER 3)
21
05-03
SCANIA D9 POWERPACK ASM (TIER 4) (EC)
25
05-04
SCANIA D9 ENGINE ASM (TIER 4) (EN)
29
05-05
DRIVE GUARD ASM
33
06-01
HYDRAULIC TANK ASM
35
06-02
HYDRAULIC CABINET ASM
37
06-03
CONE CONTROL BLOCK
39
07-01
FUEL TANK (TIER 4)
41
07-02
LUBE TANK ASM
43
08-01
1000 EXCENTRIC ASSEMBLY
45
08-02
1000 UPPER FRAME ASSEMBLY
47
08-03
1000 COUNTERSHAFT ASSEMBLY
49
08-04
1000 CONEHEAD ASSEMBLY
51
08-05
1000 AUTOMAX GENERAL ASSEMBLY
53
08-06
CONE FEED BOX (TIER 3)
55
08-07
CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409)
57
08-08
DUST SUPPRESSION KIT
59
10-01
FEED CONVEYOR ASM 1
61
10-02
FEED CONVEYOR ASM 2
65
10-03
FEED CONVEYOR TELESCOPICS ASM
69
10-04
METAL DETECTOR ASM
71
10-05
FEED BOOT ASM
73
10-06
MAIN CONVEYOR 1ST SECTION ASM
77
10-07
MAIN CONVEYOR 2ND SECTION ASM
79
10-08
MAIN CONVEYOR 3RD SECTION ASM
81
11-01
CATWALK ASM 1
85
11-02
CATWALK ASM 2
87
12-00
ELECTRIC COMPONENTS
89
12-01
ELECTRIC SCHEMATIC REV 21 1_ENGINE
91
12-02
ELECTRIC SCHEMATIC REV 21 10_OUTPUTS
93
12-03
ELECTRIC SCHEMATIC_ VER 21 11 RADIO & UMBILICAL
95
12-04
ELECTRIC SCHEMATIC REV 21 12_LEVEL CONTOLLERS & PACKTRONIC
97
12-05
ELECTRIC SCHEMATIC REV 21 2_INCOMING POWER
99
12-06
ELECTRIC SCHEMATIC REV 21 3_CAT TOOL & EMERGENCY STOPS
101
12-07
ELECTRIC SCHEMATIC REV 21 4_EMERGENCY STOPS
103
12-08
ELECTRIC SCHEMATIC REV 21 5_AUX SUPPLIES
105
12-09
ELECTRIC SCHEMATIC REV 21 6_INPUTS
107
12-10
ELECTRIC SCHEMATIC REV 21 7_INPUTS
109
12-11
ELECTRIC SCHEMATIC REV 21 8_INPUTS
111
12-12
ELECTRIC SCHEMATIC REV 21 9_OUTPUTS
113
12-13
WATERPUMP ASM
115
13-01
LUBRICATION SCHEMATIC
117
NAME: CHASSIS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-003-601 FIGURE: 02-01
REV:
A
15
14
13
12
11
16 10 17 21 22 18
19
20
8 7 5
9
6
4 3
1 23 2
24 25 32 31 26
27 30
29
28
Page
1
NAME: CHASSIS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-003-601 FIGURE: 02-01
REV:
Rev
Description
A
Item
Part No
Qty
1
AX907-009-501
1
1000MAX RH HORN
1
2
AX907-010-501
3
LH HORN
1
3
AX848/37/01
1
KICKING STRIP (HYD TANK & ENG.)
1
4
AX848_37_02_CP01
2
CATWALK KICKER PLT
1
ECO8578
5
AX907-027-501
3
ENGINE SUPPORT BEAM
1
6
2389-1001
0
RUBBER BUFFER
6
7
AX857-33-02
0
SPACER
6
8
2389-0250
0
ANTI VIB MOUNTS
4
9
AX907-058-001
0
TANK SUPPORT
2
10
AX868-213-001
0
SHIELD CRUSHER FOOT
2
11
AX857-33-03-CP01
0
CHAMBER MTG CLOSER PLT
2
12
AX857_07_01_CP01
0
COVER PLATE
1
13
AX857-70-01
3
PLATE
1
UPTO SERIAL NO. PID10MXTTOMB73098
13
AX907-087-501
1
COVER GUARD WA
1
FROM SERIAL NO. PID10MXTTOMB73099
14
AX907-056-501
0
COVER PLATE
1
15
AX907-055-501
0
COVER PLATE
1
16
M12CKX45
0
M12X45 COUNTERSUNK SCREW
17
AX848-18-01
3
CHAMBER MOUNTING PLT
4
18
AX848-93
3
M30X120_CSK_BOLT
4
19
AX907-040-501
3
TRESTLE CROSS BEAM
1
20
AX857/93
0
VALVE GUARD
1
21
2550-9099
0
VALVE BLOCK
1
16
REPLACED BY ITEM NO.21, 2550-9102
21
2550-9102
0
VALVE BLOCK
1
ECO8343
22
AX907-038-501
1
REAR CONVEYOR PIVOT MOUNT ASSY
2
23
AX857_45_01_CP01
1
HYDRAULIC LEVER GUARD
1
24
AX907-054-001
0
SHIM
2
25
AX907-013-501
1
RH TRACK MOUNTING BRACKET
2
26
AX848-30-001
2
ANGLE BRACKET
1
27
AX848-43-02
1
LOWER PLATFROM SUPPORT
2
28
AX848-43-01
2
LOWER PLATFROM SUPPORT
2
Page
2
NAME: CHASSIS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-003-601 FIGURE: 02-01
REV:
A
29
AX907-002-501
3
CHASSIS
1
30
300/152
4
VEHICLE IDENTIFICATION PLATE
1
31
380312410
0
380312410 PIN
2
32
2550-9059
0
VALVE PVG32-3 TEXT 1228
1
UPTO SERIAL NO. PID10MXTVOMA71128 EXCLUDING PID10MXTLOMA50025, PID10MXTTOMA60723, PID10MXTLOMAE0719 ECO7303
32
2550-9102
0
VALVE BLOCK
1
FROM SERIAL NO. PID10MXTVOMA71129 INCLUDING PID10MXTLOMA50025, PID10MXTTOMA60723, PID10MXTLOMAEO719 ECO7303
[Figure End]
Page
3
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page
4
NAME: CHASSIS ASM (TIER 4)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: AX907-038-501 REV:
A
24 23
25
26
18 17
20
7
8
10
12
9
6
DE TAI L A
14
11
16
DE TAIL B
13
19
15
22
21
DE TAI L A
32
DE TAIL B
27
29
5
30
28
33
34
31
4
1
2
3
FIGURE: 02-02
Page
5
NAME: CHASSIS ASM (TIER 4)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: AX907-038-501 FIGURE: 02-02
REV:
Rev
Description
A
Item
Part No
Qty
1
PTS-001-093CA
1
FUEL TANK 1000 MAX/SR
1
2
AX907-038-501
1
REAR CONVEYOR PIVOT MOUNT ASSY
2
3
AX907-002-501
4
CHASSIS
1
4
AX857-209-601
2
LUBE TANK ASSY
1
5
AX848-43-01
2
LOWER PLATFROM SUPPORT
4
6
2389-1001
0
RUBBER BUFFER
6
7
AX857-33-02
0
SPACER
6
8
PTS-001-120CA
0
1000 MAX UREA TANK BRKT ASSY
1
9
PTS-CONCEPT-1029
0
UREA TANK 60L
1
10
PTS-001-116CA
0
1000 MAX UREA TANK COVER
1
11
2389_0250
0
ANTI VIB MOUNTS
4
12
M12CKX45
0
M12X45 COUNTERSUNK SCREW
13
AX848-18
3
CHAMBER MOUNT
4
14
AX907-009-501
3
1000MAX RH HORN
1
15
AX907-070-501
1
AIR DEFLECTOR HORN MTD
1
16
AX907-010-501
2
16
AX907-010-501
3
LH HORN
1
17
AX907-060-501
0
TREAD PLATE FLOOR PANEL
1
18
AX907-061-501
0
CATWALK KICKER PLT
1
19
AX857-61-01-CP01
2
SIDE PLATE
2
20
2495-1129
0
102 OD 1020 LNG CENTRE ROLLER
1
21
AX857-61-01-CP02
2
ROLLER NIP GUARD TOP PLT
1
22
AX857-61-01-CP04
2
CLOSER PLT
1
23
AX857-33-03-CP01
0
CHAMBER MTG CLOSER PLT
2
24
AX868-213-001
0
SHIELD CRUSHER FOOT
2
25
AX848-100
1
RUBBER SUPPORT ANGLE (FEED BOOT REAR)
1
26
AX907-032-501
0
LUBE TANK FLOORING
1
27
AX907-056-501
0
COVER PLATE
1
28
AX907-040-501
3
TRESTLE CROSS BEAM
1
29
AX857_07_01_CP01
1
COVER PLATE
1
16
1
Page
6
NAME: CHASSIS ASM (TIER 4)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: AX907-038-501 FIGURE: 02-02
REV:
A
30
AX907-055-501
0
COVER PLATE
1
31
AX907-087-501
1
COVER GUARD WA
1
FROM SERIAL NO. PID10MXTTOMB73099
31
AX857-70-01
4
LUBE TANK COVER PLATE
1
UPTO SERIAL NO. PID10MXTTOMB73098
32
AX907-027-501
3
33
10.42.0069
0
ENGINE SUPPORT BEAM
1
TRACK CUT OFF SOLENOID
2
FROM SERIAL NO.PID10MXTVOMC24480 ECO8916
34
AX907-091-001
0
TRACK CUT-OFF VALVE MOUNTING BRACKET
1
FROM SERIAL NO.PID10MXTVOMC24480 ECO8916
[Figure End]
Page
7
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page
8
NAME: TOOL BOX ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-124-601 A
Page
9
4
3
REV:
5
1
2
FIGURE: 02-03
NAME: TOOL BOX ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-124-601 FIGURE: 02-03
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-125-501
4
1000 MAXTRAK TOOL BOX FAB
1
2
AX815-248-001
0
PLASTIC HINGE
1
3
AX857-125-502
2
1000 MAXTRAK TOOL BOX DOOR
1
4
2301-0005
0
COMPRESSION LOCKING LATCH
1
5
2563-1001
0
GAS STRUT
2
[Figure End]
Page 10
NAME: CONTROL BOX ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-120-602 REV:
A
7
8
1
2
3
4
6
5
FIGURE: 02-04
Page 11
NAME: CONTROL BOX ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-120-602 FIGURE: 02-04
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-121-501
5
1000 MAXTRAK CONTROL CABINET
1
2
AX860_189
0
RUBBER CURTAIN - CONTROL CABINET
1
3
AX857-175-001
1
ELECT CONTROL BOX TOP HAT BRACKET
2
4
AX815-248-001
0
PLASTIC HINGE
1
5
2301-0005
0
COMPRESSION LOCKING LATCH
1
6
AX857-121-502
2
CONTROL CABINET DOOR
1
7
2563-1001
0
GAS STRUT
2
8
60501421
0
1000 MAXTRAK T4 CONTROL PANEL
1
TIER 4 MACHINES UPTO SERIAL NO. PID10MXTLOMC14226 ECO8816
8
60501570
0
CONTROL PANEL (TIER 4)
1
TIER 4 MACHINES FROM SERIAL NO. PID10MXTLOMC14227 ECO8816
[Figure End]
Page 12
NAME: TRACKS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-015-501.502 REV:
A
1
2
FIGURE: 03-01
Page 13
NAME: TRACKS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-015-501.502 FIGURE: 03-01
REV:
Rev
Description
A
Item
Part No
Qty
1
AX899-015-501
0
TRACK RHS ASM
1
2
AX899-015-502
1
TRACK ASM
1
[Figure End]
Page 14
NAME: HOPPER ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-221-501 FIGURE: 04-01
REV:
A
2 1
5
3
4
Page 15
NAME: HOPPER ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-221-501 FIGURE: 04-01
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-35-2
2
FEEDER HOPPER EXTENSION RH COMP
1
2
AX857-35-3
2
FEEDER HOPPER EXTENSION REAR COMP
1
3
AX857-35-1
2
FEEDER HOPPER EXTENSION LH COMP
1
4
AX857-220-501
0
LIMIT BRACKET (FEED CONVEYOR)
1
5
AX857-221-501
1
FEED HOPPER ASSY
1
[Figure End]
Page 16
NAME: CAT C9 POWERPACK ASM 1 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 A
26
15
31
32
33
45
44
43 47
48
52
49
51
50
46
5
4
3
2
1
6
41
40
39
7
42
8
9
10
11
37
38
12
36
34
13
35
14
16
17
18
30
23
22
21
20
29
19
27
28
25
REV:
24
FIGURE: 05-01
Page 17
NAME: CAT C9 POWERPACK ASM 1 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 FIGURE: 05-01
REV:
Rev
Description
A
Item
Part No
Qty
1
12.10.0021
0
HINGE
1
2
AX893-329-001
0
HINGE SPACER
1
3
AX904-341-001
0
RADIATOR FILLER COVER
1
4
AX904-305-501
0
RADIATOR ROOF PANEL
1
5
AX904-308-501
0
ROOF PANEL - OPENING
1
6
2481-0104
0
HANDLE
1
7
2481-0105
0
HANDLE END STAY
2
8
2481.0127.B
0
CATCH PLATE (04-663WB)
2
9
AX904-344-501
0
RHS TENSIONER GUARD
1
10
AX904-327-501
1
TENSIONER ASM RHS
1
11
AX893-315-001
0
CATCH STRENGTHENER
2
12
AX904-332-501
0
PULLY GUARD 1
1
13
AX904-333-501
0
PULLY GUARD MNT 1
1
14
AX904-335-001
0
PULLY GUARD 2
1
UPTO SERIAL NO.PID10MAXTHOMAE0770 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
14
AX904-353-001
0
PULLY GUARD 2
1
FROM SERIAL NO.PID10MAXTHOMAE0771 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
15
AX904-336-501
0
ALTERNATOR GUARD
1
16
2481-0186
0
STAINLESS ROOF HINGE
2
17
AX904-307-501
0
ROOF PANEL - FIXED
1
UPTO SERIAL NO.PID10MAXTHOMAE0770 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
17
AX904-351-501
0
ROOF PANEL - FIXED
1
FROM SERIAL NO.PID10MAXTHOMAE0771 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
18
AX904-306-501
0
REAR ROOF PANEL
1
19
AX904-309-501
0
RIGHT HAND SIDE PANEL
1
UPTO SERIAL NO.PID10MAXTHOMAE0770 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
19
AX904-352-501
0
RIGHT HAND SIDE PANEL
1
FROM SERIAL NO.PID10MAXTHOMAE0771 ONWARDS, INCLUDES PID10MXTCOMA40020, PID10MXTTOMA40021, PID10MXTPOMA40022 & PID10MXTLOMAEO719 ECO7000
20
AX904-334-501
0
PULLY GUARD MNT 2
1
21
AX904-337-501
0
PULLY GUARD 3
1
Page 18
NAME: CAT C9 POWERPACK ASM 1 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 FIGURE: 05-01 21 AX904-337-501
0
PULLY GUARD 3
REV:
A 1
22
AX904-340-501
0
WIRE MNT PLT
1
23
AX904-343-501
1
LIFTING/SUPPORT PRESSING
1
24
AX904-320-501
0
SILENCER MNT BRACKET (C9)
2
25
AX904-304-501
1
RIGHT HAND MID CORNER PANEL
1
26
AX904-312-501
2
REAR CENTRE PANEL
1
27
AX904-331-501
0
HEAT SHIELD
1
28
AX904-314-501
0
REAR RHS COVER
1
29
AX904-319-501
0
REAR LHS INSPECTION PLT
1
30
AX904-313-501
1
REAR LHS COVER
1
31
AX904-317-501
0
BATTERY HOLDER
1
32
12.14.3005
0
BATTERY
2
33
AX904-326-501
0
BATTERY CLAMP BAR
2
34
AX904-318-501
0
BATTERY CLAMP
1
35
AX848-16-01
3
P/UNIT MTG BRACKET
2
36
2481-1059
0
ANTI-VIBRATION MOUNT
4
37
2481-0227
0
FUEL LEVEL SENSOR GASKET
1
38
2481-0226
0
FUEL LEVEL SENSOR
1
39
AX904-346-501
0
DIESEL TAKE UP/RETURN ASM
1
40
AX904-347-001
0
DIESEL TAKE UP/RETURN PLT GASKET
1
41
10.22.6750
0
FILLER CAP
1
42
AX904-301-501
1
DIESEL TANK MWA
1
43
AX893-317-501
0
FUEL FILLER ASM
1
44
AX904-303-501
0
LEFT HAND MID CORNER PANEL
1
45
AX848-16-02
3
P/UNIT MTG BRKT ASM
2
46
2481-0640
0
FUSE BOX 1000MXT
1
47
AX904-310-501
0
LEFT HAND SIDE PANEL
1
48
2481.0127.A
0
PULL DOWN LATCH
2
49
AX893-314-001
0
PULL DOWN LATCH STRENGTHENER
2
50
AX818-136
0
CLUTCH FLOW VALVE MNT
1
51
AX904-311-501
0
RADIATOR COVER
1
52
AX904-302-501
1
FRONT PANEL
1
Page 19
NAME: CAT C9 POWERPACK ASM 1 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 FIGURE: 05-01
REV:
A
[Figure End]
Page 20
NAME: CAT C9 POWERPACK ASM 2 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 A
23
20
19
18
17
39
34
33
32
31
30
38
37
29
36
28
27
3
4
2
35
1
26
25
5
6
7
24
15
16
8
22
21
14
13
11
9
12
REV:
10
FIGURE: 05-02
Page 21
NAME: CAT C9 POWERPACK ASM 2 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 FIGURE: 05-02
REV:
Rev
Description
A
Item
Part No
Qty
1
2481-0240
0
COBRAHEAD AIR INLET
1
2
2481-0233
0
DUST EJECTOR PRECLEANER
1
3
2563-0021
0
GAS STRUT - 650N (SAFETY LOCK)
1
4
2563-0020
0
GAS STRUT - 750N
1
5
AX904-315-501
1
AIR CLEANER MNT
1
6
2481-0851
0
C9 AIR FILTER
1
7
2481-0236
0
RUBBER ADAPTOR
1
8
AX904-324-501
0
AIR CLEANER PIPE
1
UPTO SERIAL NO. PID10MXTAOMBA3816 ECO8659
8
AX907-309-001
1
RUBBER MOULDED AIR INTAKE PIPE C9
1
FROM SERIAL NO. PID10MXTAOMBA3817 ECO8659
9
2481-0391
0
5" RAIN CAP
1
10
2481-0639
0
C9 EXHAUST SILENCER BOX
1
11
AX904-321-501
0
SILENCER CLAMP (C9)
2
12
2481-0252
0
5" EXHAUST CLAMP - U BOLT TYPE
2
13
AX904-325-501
0
EXHAUST PIPE 2
1
14
2481-0216
0
SCAVENGER HOSE WYREFLEX
1
15
2481-0254
0
CLAMP (EXHAUST TO TURBO)
1
16
AX904-330-501
0
EXHAUST PIPE 1
1
17
2481-0259
0
122-130MM JUBILEE SUPERCLAMP
2
18
2481-0258
0
5" S/S BELLOW C/W CUFFED ENDS
1
ORDER ITEM 10, PART NO, 12.17.0089 ECO11216
18
12.17.0089
0
5" S/S BELLOW C/W CUFFED ENDS M19881
1
DIRECT REPLACEMENT FOR ITEM 10, PART NO. 2481-0258 ECO11216
19
AX904-339-501
0
VALVE MNT
1
20
AX904-329-501
0
SCAVENGE ADAPTOR
1
21
2443-1708
0
ENGINE PULLEY 300PCDX8SPC
1
22
AX904-322-501
0
CLUTCH SUPPORT PLT
1
23
AX904-316-501
1
REAR CENTRAL COVER
1
24
2451-1021
0
CLUTCH
1
25
AX904-323-501
0
FILLER PLT
1
26
AX904-342-501
0
EXHAUST CLAMP MNT
1
27
2481-0629
0
HELICAL WIRE HOSE 3" I/D
1
28
10.22.6750
0
FILLER CAP
1
Page 22
NAME: CAT C9 POWERPACK ASM 2 (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-301-601_01 FIGURE: 05-02
REV:
A
29
2481-1029
0
BATTERY ISOLATOR SWITCH
1
30
AX904-338-501
0
FILTER MNT
2
31
2573-6001
0
PUMP HYDRAULIC AXIAL PISTON
2
32
AX904-328-501
1
TENSIONER ASM LHS
1
33
AX801/14
0
PUMP PULLEY 280PCD X2SPB
2
34
AX904-345-501
0
LHS TENSIONER GUARD
1
35
15.04.3010
0
CAT C9 ACERT
1
ORDER ITEM 35, PART NO. 15.04.3095 ECO 10107
35
15.04.3095
0
CAT STARTER MOTOR
1
DIRECT REPLACEMENT FOR ITEM 35, PART NO. 15.04.3010 ECO 10107
36
13847D00
0
PUMP DRIVE PULLY 315 PCD 4 GROOVE SPB
1
37
2481-0246
0
AIR RESTRICTION INDICATOR
1
38
2481-0053
0
WATERTRAP COMPLETE C9
1
39
AX907-113-602
0
M16 X 2 TENSIONER ASSEMBLY
4
[Figure End]
Page 23
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 24
42
43
34
35
41
44
36
40
45
37
46
39
47
38
48
49
33
45
1
50
58
3
2
44
32
52
59
31
53
51
54
44
30
55
29
56
2
1
28
57
3
4
27
6
5
26
7
25
8
24
15
23
16
13
9
17 18
19
11
10
20
14
13
12
11
21 22
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC)
ILLUSTRATION: PTC-001-SECT02
MACHINE: 1000 MAXTRAK
FIGURE: 05-03 REV: A
Page 25
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: PTC-001-SECT02 FIGURE: 05-03
REV:
Rev
Description
A
Item
Part No
Qty
1
PTS-001-058
3
GULL WING DOOR - MWA
2
26.04.00006
0
M6 PLAIN WASHER
34
3
2215-0010
0
M6-1.00 PLAIN HEX HEAD NUT GR 8.8 BS3692
34
4
12.60.1000
0
TITENFAST 100 EDGE PROTECTOR
4
5
12.11.0043
0
GAS STRUT
4
6
1312.17.38
0
BATTERY SECURING STRAP
2
7
26.26.10254
0
10" EYE BOLT
4
8
12.14.3007
0
BATTERY 12V
2
9
PTS-001-110
0
SCANIA DC9 5" EXHAUST CLAMP MOUNTING
1
10
26.50.10025
0
M10X25 SOCKET HD CAPSCREW
1
11
26.04.00010
0
M10 PLAIN WASHER
2
12
PTS-001-044
0
5" EXHAUST CLAMP HINGE
1
13
2215-0013
0
M10-1.50 PLAIN HEX HEAD NUT GR 8.8 BS3692
2
14
26.04.10040
0
METRIC COURSE SET SCREW M10X40 GR 8.8
1
15
20.1312.17.01
0
BATTERY BOX RUBBER
2
16
60522024
0
FUSE / RELAY BOX
1
17
PTS-001-040
0
PUMP SUPPORT BRACKET 1
1
18
PTS-001-128
0
EXHAUST HEAT DEFELCTOR GUARD
1
19
AX848-59-09
0
PULLY NIP GUARD SUPPORT
1
20
AX848-59-08
0
PULLY NIP GUARD
1
21
2443-1708
0
ENGINE PULLEY 300PCDX8SPC
1
22
2443-8334
0
T/LOCK BUSH
1
23
PTS-001-053
0
CLUTCH SUPPORT PLT
1
24
PTS-001-041
0
PUMP SUPPORT BRACKET 2
1
25
PTS-001-042
0
PUMP SUPPORT BRACKET 3
1
26
PTS-001-014
6
ENCLOSURE FRAME - REAR
1
27
PTS-001-112
0
FILTER MOUNTING BRACKET
1
28
PTS-001-001
5
DC9 DD ENG FRAME
1
29
PTS-001-001-005
5
CROSS MEMBER
4
30
PTS-001-092
1
REAR COVER PLATE
1
2
Page 26
NAME: SCANIA D9 POWERPACK ASM (TIER 4) (EC)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: PTC-001-SECT02 FIGURE: 05-03
REV:
A
31
PTS-001-091
1
FRONT COVER PLATE
1
32
PTS-001-060
2
RIGHT SIDE PANEL
1
33
14.77.0500
0
BATTERY ISOLATOR SWITCH
1
34
12.86.3031
1
HEAVY DUTY ADJUSTABLE FASTNER
4
35
26.04.08025
0
METRIC COURSE SET SCREW M8X25 GR 8.8
16
36
26.04.00008
0
M8 PLAIN WASHER
32
37
26.24.00008
0
NYLOC NUT
16
38
PTS-001-059
2
FRONT LOUVER PANEL
1
39
20.15.0010-03
0
POWERUNIT DOOR SEAL
2
40
20.15.0010-04
0
POWERUNIT DOOR SEAL
2
41
PTS-001-021
0
LOUVRE PANEL
1
42
26.04.00012
0
M12 PLAIN WASHER
2
43
26.04.12030
0
METRIC COURSE SET SCREW M12X30 GR 8.8
2
44
26.04.06025
0
METRIC COURSE SET SCREW M6X25 GR 8.8
46
45
12.10.0050M
0
HINGE
46
M6.WASHER
0
M6 FORM C WASHER
24
47
M6.NYLOC
0
M6 NYLOC NUT
12
48
12.86.3029
0
VISE ACTION COMPRESSION LATCH
1
49
PTS-003-027
0
FILLER CAP ACCESS LID
1
50
12.86.3032
1
CATCH PLATE
4
51
12.86.5060
0
PULL HANDLE TUBE
2
52
60522025
0
FUSE / RELAY BOX
1
53
PTS-001-073
0
MTG BRACKET
1
54
2534-4001
0
HEAT EXCHANGER
1
55
12.86.5061
0
PULL HANDLE END SUPPORT
4
56
PTS-001-061
1
LEFT SIDE PANEL
1
57
2550-8049
0
PRESSURE REDUCING VALVE
1
58
PTS-001-015
2
ENCLOSURE FRAME CROSSMEMBER
1
59
12.10.0021
0
HINGE
6
4
[Figure End]
Page 27
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 28
NAME: SCANIA D9 ENGINE ASM (TIER 4) (EN)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: SCANIA D9 ENGINE ASM (TIER 4) (EN) REV:
9 10
6
11
DETAIL A
2
DETAIL B
18 19
20
21
22
DETAIL B
17
16
23
15
14
24
25
13
26
22
12
23
DETAIL A
1
3
4
27
5
28
A
8
7
FIGURE: 05-04
Page 29
NAME: SCANIA D9 ENGINE ASM (TIER 4) (EN)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: SCANIA D9 ENGINE ASM (TIER 4) (EN) FIGURE: 05-04
Item
Part No
1
10.24.3694
REV:
Rev 0
Description 51CC ACW PUMP
A
Qty 1
ORDER ITEM 1, PART NO. 10.24.3698 ECO 11050
1
10.24.3698
0
PUMP
1
DIRECT REPLACEMENT FOR ITEM 1, PART NO. 10.24.3694 ECO 11050
2
10.24.3696
0
51CC CW PUMP
1
ORDER ITEM 2, PART NO. 10.24.3699 ECO 11050
2
10.24.3699
0
PUMP
1
DIRECT REPLACEMENT FOR ITEM 2, PART NO. 10.24.3696 ECO 11050
3
10.24.4570
0
35.6 CC PUMP FROM GEAR PUMP (BSP INLET OUTLET) GP215-17
1
4
2451-1609
0
CLUTCH HPTO ASSEMBLY
1
5
12.17.0143
0
CONST TORQUE CLAMP
1
6
12.01.0028
0
RUBBER HUMP REDUCER
1
7
PTS-001-032
1
AIR INTAKE PIPE - SCANIA DC09
1
8
12.17.0144
0
CONSTANT TORQUE CLAMP
2
9
12.01.0017
0
RUBBER ADAPTOR-HUMP REDUCER
1
10
12.17.0142
0
CONST TORQUE CLAMP
1
11
PTS-CONCEPT-1020D
0
AIR FILTER HOOD ASSY
1
12
PTS-001-022
2
SCANIA ENGINE MOUNT
2
13
15.07.1031
0
WATERTRAP FILTER ELEMENT
1
14
2531-5057
0
PRESSURE FILTER
2
14
2531-5152
0
PRESS FILTER ELEMENT
2
15
15.07.1005
0
FUEL FILTER KIT
1
16
15.07.1026
0
OIL FILTER KIT
1
17
PTS-001-009
2
DC09 SCR MOUNTING
1
18
PTS-001-031-001
1
COVER PLT
1
19
26.04.08025
0
METRIC COURSE SET SCREW M8X25 GR 8.8
3
20
26.04.00008
0
M8 PLAIN WASHER
6
21
26.24.00008
0
NYLOC NUT
3
22
PTS-001-011CA
0
EXHAUST PIPE - HYDROLYSIS TO SCR
1
MACHINES UPTO SERIAL NO. PID10MXTLOMB32496 ORDER ITEM 22, PART NO. PTS-001-105CAECO7844
22
PTS-001-105CA
0
EXHAUST PIPE - HYDROLYSIS TO SCR
1
FROM SERIAL PID10MXTLOMB32497 ONWARDS
23
PTS-001-107CA
0
SCANIA T4I EXHAUST PIPE TURBO - HYDROLYS
1
FROM SERIAL PID10MXTLOMB32497 ONWARDS
23
PTS-001-155
0
EXHAUST PIPE (D9)
1
UPTO SERIAL NO. PID10MXTLOMB32496 ECO7844
24
PTS-003-069
0
SCANIA DC13 70A EXHAUST PIPE
1
Page 30
NAME: SCANIA D9 ENGINE ASM (TIER 4) (EN)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: SCANIA D9 ENGINE ASM (TIER 4) (EN) FIGURE: 05-04
REV:
A
25
12.17.2085
0
RAIN CAP
1
26
PTS-001-130
0
CONE SCR COVER PLT
1
27
15.07.1001
0
OUTER AIR FILTER
1
28
15.07.1002
0
INNER AIR FILTER
1
[Figure End]
Page 31
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 32
NAME: DRIVE GUARD ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX848_59 FIGURE: 05-05
REV:
A
Page 33
NAME: DRIVE GUARD ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX848_59 FIGURE: 05-05
REV:
Rev
Description
A
Item
Part No
Qty
1
AX848-59-03
7
UPPER DRIVE PANEL ASM
1
2
AX848-59-04
6
DRIVE GUARD INSPECTION PANEL
1
3
AX868-268-001
0
DRIVE GUARD ACCESS PANEL
1
4
AX857_24_01
0
DRIVE GUARD RUBBER DRAPE
2
5
AX848-59-06
6
DRIVE GUARD SUPPORT ANGLE
2
6
AX848-59-05
6
DRIVE GUARD SUPPORT ANGLE
2
7
AX848-59-01
6
LOWER DRIVE GUARD PANEL
1
8
AX848-59-02
6
LOWER DRIVE GUARD PANEL
1
9
AX848-59-07
6
CLAMP
2
[Figure End]
Page 34
NAME: HYDRAULIC TANK ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-211-601 A
20
19
21
1
18
2
17
3
16
4
5
14
6
7
15
8
11
9
10
13
REV:
12
FIGURE: 06-01
Page 35
NAME: HYDRAULIC TANK ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-211-601 FIGURE: 06-01
REV:
Rev
Description
A
Item
Part No
Qty
1
10.12.0027
0
3/4 BONDED SEAL
4
2
10.01.1118
0
3/4" X 3/4" M/M ADAPTOR
2
3
12.58.0010
0
BUNG
1
4
12.58.0010
0
BUNG
3
5
10.12.0026
0
BONDED SEAL
6
6
10.09.0022
0
1" MALE BLANKING PLUG
1
7
2538-0053
0
SUCTION FILTER GAUGE.
1
8
10.12.0028
0
BONDED SEAL
3
9
2531-5060
0
RETURN LINE FILTER
1
9
2531-5151
0
FILTER ELEMENT
1
10
10.01.1119
0
1" X 3/4" M/M ADAPTOR
4
11
10.01.1118
0
3/4" X 3/4" M/M ADAPTOR
1
12
2531-1000
0
MP FILTRI-CSA
1
13
10.01.1118
0
3/4" X 3/4" M/M ADAPTOR
3
14
2589-2105
0
FLUID LEVEL / FLOAT SWITCH.
1
15
2538-0054
0
RETURN FILTER GAUGE.
1
16
T111629
0
1 1/2"M X 1 1/2"F X 1 1/2"M TEE
1
17
10.01.1151
0
1-1/2" X 2" M/M ADAPTOR
1
18
10.12.0032
0
2" BONDED SEAL
1
19
2531-5155
0
FILTER - SUCTION
1
20
2580-8005
0
INSPECTION DOOR
2
21
AX857-212-501
2
Hydraulic Tank
1
[Figure End]
Page 36
NAME: HYDRAULIC CABINET ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-207-602 REV:
A
1
2
3
17
4
5
16
15
14
6
13
7
8
9
12
11
10
FIGURE: 06-02
Page 37
NAME: HYDRAULIC CABINET ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-207-602 FIGURE: 06-02
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-228-001
0
INTEGRATED CONE CONTROL MOUNTING PLT, ,
1
2
AX857-208-501
2
HYDRAULIC CABINET
1
3
2563-1001
0
GAS STRUT
2
4
10.02.1219
0
3/4X3/4 M/F SWIVEL 90 SWEPT
1
5
10.04.1218
0
3/4" X 3/4" X 3/4" M/M/F ADAPTER
1
6
10.01.1119
0
1" X 3/4" M/M ADAPTOR
1
7
10.12.0028
0
BONDED SEAL
1
8
10.01.1109
0
3/8" X 3/8" M/M ADAPTOR
1
9
10.12.0025
0
3/8 BONDED SEAL
2
10
AX815-248-001
0
PLASTIC HINGE
1
11
AX857-119-502
2
1000 MAXTRAK HYD CABINET DOOR
1
12
2301-0005
0
COMPRESSION LOCKING LATCH
1
13
10.42.0052
1
CONE CONTROL BLOCK
1
SEE FIGURE 06-03
14
10.12.0027
0
3/4 BONDED SEAL
4
15
10.01.1118
0
3/4" X 3/4" M/M ADAPTOR
3
16
10.01.1106
0
3/8" X 1/4" M/M ADAPTOR
1
17
10.16.5060
0
NON RETURN VALVE
1
[Figure End]
Page 38
NAME: CONE CONTROL BLOCK
MACHINE: 1000 MAXTRAK
ILLUSTRATION: 10_42_0052 A
13
10
12
11
8
6
7
14
5
15
2
1
3
9 4
REV:
16
FIGURE: 06-03
Page 39
NAME: CONE CONTROL BLOCK
MACHINE: 1000 MAXTRAK
ILLUSTRATION: 10_42_0052 FIGURE: 06-03
REV:
Rev
Description
A
Item
Part No
Qty
1
10.70.0030
0
CHECK VALVE
1
2
10.21.3698
0
FILTER ELEMENT
1
2
10.70.0031
0
FILTER BOWL
1
3
10.70.0033
0
PRESSURE REDUCING VALVE (SET TO 138 BAR)
1
4
10.70.0034
0
CHECK VALVE
1
5
10.70.0035
0
RELIEF VALVE (SET TO 152 BAR)
1
6
10.70.0036
0
NEEDLE VALVE
1
7
10.70.0036
0
NEEDLE VALVE
1
8
10.70.0037
0
RELIEF VALVE (SET TO 186 BAR)
1
9
10.70.0038
0
PRESSURE REDUCING VALVE (SET TO 145 BAR)
1
10
10.70.0039
0
SOLENOID CARTRIDGE
1
11
10.70.0040
0
P.O. CHECK VALVE
1
12
10.70.0040
0
P.O. CHECK VALVE
1
13
10.70.0041
0
CHECK VALVE
1
14
10.70.0042
0
CHECK VALVE
1
15
10.70.0043
0
FILTER BOWL
1
15
10.21.3693
0
FILTER ELEMENT - REF HP1352A16ANP01 AVAILABLE FOR USE
1
16
10.70.0044
0
SOLENOID CARTRIDGE
1
[Figure End]
Page 40
NAME: FUEL TANK (TIER 4)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: PTS-001-093CA REV:
A
10
9
8
16 17
18
19
20
15
14
21
13
11
12
2
1
7
6
5
4
3
FIGURE: 07-01
Page 41
NAME: FUEL TANK (TIER 4)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: PTS-001-093CA FIGURE: 07-01
REV:
Rev
Description
A
Item
Part No
Qty
1
PTS-001-093-012
1
PLATE FUEL TANK 1000 MAX/SR
1
2
14.85.1153
0
FUEL SENSOR
1
3
PTS-001-093-017
0
LID PLATE FUEL TANK 1000 MAX
1
4
02211163
0
LOCKING DIESEL FILLER CAP
1
5
12.10.0050M
0
HINGE
1
6
PTS-001-093
1
FUEL TANK 1000 MAX/SR
1
7
12.09.1055
0
ANTI-VIB MOUNT
1
8
10.12.0027
0
3/4 BONDED SEAL
1
9
10.01.1118
0
3/4" X 3/4" M/M ADAPTOR
1
10
10.16.0048
0
BALL VALVE
1
11
10.01.1109
0
3/8" X 3/8" M/M ADAPTOR
1
12
10.12.0025
0
3/8 BONDED SEAL
1
13
10.12.0026
0
BONDED SEAL
1
14
10.01.1110
0
1/2" X 3/8" M/M ADAPTOR
1
15
10.08.0009
0
3/8" F BLANKING CAP
1
16
10.23.5004
0
FUEL LEVEL GUAGE (LONG)
1
17
10.01.1109
0
3/8" X 3/8" M/M ADAPTOR
1
18
10.12.0025
0
3/8 BONDED SEAL
1
19
10.09.0018
0
3/4 MALE BLANKING PLUG
1
20
10.12.0027
0
3/4 BONDED SEAL
1
21
10.23.6555
0
AIR BREATHER
1
[Figure End]
Page 42
NAME: LUBE TANK ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-209-601 FIGURE: 07-02
REV:
A
1
3
2
4
5
8
6
7
9
10
11
12
13 14
15
17 19 18
16
23 20
22
21
Page 43
NAME: LUBE TANK ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-209-601 FIGURE: 07-02
REV:
Rev
Description
A
Item
Part No
Qty
1
2589-2046
0
PRESSURE SWITCH
1
2
2589-2036
0
DOUBLE CARTRIDGE FILTER
1
3
2589-2058
0
CHECK VALVE 1" BSP
1
4
2589-2059
0
AIR BLAST COOLER
1
5
2589-2032
0
FLOAT LEVEL SENSOR
1
6
2589-1019
0
PRESSURE GAUGE 0-10 BAR
1
7
AX857-213-501
1
LUBE TANK LID (PURCHASED P/N: 732-3)
1
8
2589-2064
0
AV MOUNT
4
9
2576-4094
0
HYDRAULIC MOTOR
1
10
2589-2065
0
MOTOR MOUNT PLATE
1
11
2589-2055
0
BELL HOUSING
1
12
2589-2108
0
DRIVE COUPLING
1
13
2589-2054
0
PUMP GEAR FRAME
1
14
2589-2002
0
FILTER/BREATHER CAP
1
15
2589-2102
0
FLOW METER (KOBOLD)
1
UPTO SERILA NO. PID10MXTLOMC44911 ECO 10281
15
60541018
0
LUBE OIL FLOWMETER
1
FROM SERIAL NO. PID10MXTLOMC44912 ECO 10281
16
2589-2063
0
ELECTRICAL JUNCTION BOX
1
17
2589-2016
0
PRESSURE RELIEF VALVE
1
18
2589-1074
0
SUCTION FILTER ELEMENT 2"
1
19
2589-2060
0
BULLS EYE LEVEL GAUGE
1
20
2510-3852
0
PLUG 1 1/2""BSP
1
21
AX857-210-501
1
LUBE TANK FAB (PURCHASED P/N: 732-2)
1
22
2589-2005
0
THERMOSTAT 80°
1
23
2589-2031
0
FLUID LEVEL GAUGE
1
[Figure End]
Page 44
NAME: 1000 EXCENTRIC ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: REV:
9
10
11
13
12
14
15
8
6
5
7
3
2
1
A
4
FIGURE: 08-01
Page 45
NAME: 1000 EXCENTRIC ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: FIGURE: 08-01
REV:
Rev
Description
A
Item
Part No
Qty
1
2410-9007
0
LINEAR ROLLER BEARING
2
2
2430-0584
0
INTERNAL CIRCLIP
1
3
2415-9901
0
TAPER ROLLER BEARING
1
4
302-15
0
BEVEL GEAR
1
5
2212-2005
0
M16 BLACK HARDENED WASHER BS 4395
5
6
332-2
0
KEY
2
7
2222-6748
0
CAPSCREW M16X45 WEDGELOCK
2
8
2215-0016
0
M16-2.00 PLAIN HEX HEAD NUT GR 8.8 BS3692
5
9
603-6008
0
49 mm ECCENTRIC 1000 AUTOMAX
1
10
2152-9050
1
LABYRINTH STRIP
8
11
2222-6753
0
CAPSCREW M16X70 WEDGELOCK
4
12
323-37
0
13
307-2
3
O RING ROTARY SEAL RING PISTON RING
1
14
603-9079
0
PISTON RING (ROTARY SEAL)
1
15
31.12.0274
0
ROTARY SEAL RING(LONG THROW)
1
5
REF 603-9174
[Figure End]
Page 46
NAME: 1000 UPPER FRAME ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: REV:
A
6
1
5
2
4
3
FIGURE: 08-02
Page 47
NAME: 1000 UPPER FRAME ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: FIGURE: 08-02
REV:
Rev
Description
A
Item
Part No
Qty
1
320/33
0
SHOULDERED DOWEL PIN
3
2
603-9089MCD
0
ONE PIECE UPPER FRAME (MC)
1
3
2530-1135
0
GREASE NIPPLE 1/8 BSP IND BUTTON HEAD
4
2402-2040
1
PLAIN SPHERICAL BEARING
6
5
603-9052
0
MC CONCAVE
1
5
603-9053
0
CONCAVE EXTRA COURSE
1
12
(OPTION)
5
603-9107
0
CONCAVE COURSE
1
(OPTION)
5
603-9071
0
CONCAVE AUTOSAND
1
(OPTION)
6
603-9090
0
CONCAVE WEDGE
3
7
2144-0031
0
KORROBOND 65 BACKING COMPOUND 10KG TUB
5
NOT SHOWN
8
2144-0032
0
RELEASE AGENT 250ML
1
NOT SHOWN
[Figure End]
Page 48
NAME: 1000 COUNTERSHAFT ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: REV:
A
11
10
9
12
8
7
6
5
4
15
3
13
2
DETAIL A
DETAIL A
1
14
FIGURE: 08-03
Page 49
NAME: 1000 COUNTERSHAFT ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: FIGURE: 08-03
REV:
Rev
Description
A
Item
Part No
Qty
1
2230-1122
0
M10-1.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 DIN933
6
2
605-909
0
COUNTERSHAFT
1
3
603-9019
0
4
2503-3153
0
OIL LIP SEAL
1
5
2217-9007
0
1000 COUNTERSHAFT LOCKING NUT
1
6
2230-1356
0
M24-3.00 X 80 BLACK HEX HEAD CAP SCREW GR 8.8 DIN933
6
7
2415-9002
0
COUNTERSHAFT TAPER BEARING
2
8
603-9022
0
9
603-9004MCD
0
1000 COUNTERSHAFT HOUSING
1
10
307-6
0
O RING COUNTERSHAFT HOUSING
1
11
302-26
0
12
2450-5002
0
RINGFEDER 85X125 RFN7012
1
13
2211-0007
1
SPRING WASHER M10 BS 4664 TYPE A
6
14
2432-1404
0
KEY
1
15
2211-0014
2
SPRING WASHER M24 BS 4664 TYPE A
6
1
2
1
[Figure End]
Page 50
NAME: 1000 CONEHEAD ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION:
10 11
12 13
14
7
5
6 15
17
16
4
3
2
1
A
9
REV:
8
FIGURE: 08-04
Page 51
NAME: 1000 CONEHEAD ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: FIGURE: 08-04
REV:
Rev
Description
A
Item
Part No
Qty
1
2226-0889
0
M20-2.50 X 50 BLACK SOCKET HEAD COUNTERSUNK SET SCREW GR 10.9
4
2
603-936
0
DISTRIBUTION PLATE
1
3
603-915
0
MANTLE NUT PLUG
1
4
603-929
0
MANTLE NUT
1
5
2230-1220
0
BLACK HEX HEAD CAP SCREW
4
6
603-6020
0
7
2501-1250
0
O RING 202-834-4470 (92.2X5.7)
1
8
603-9106
0
MANTLE
1
9
603-9082
0
CONE HEAD 1000 CONE
1
10
307-1
2
O RING CONE HEAD PISTON RING
1
11
603-955MCD
0
PISTON RING CONE HEAD
1
12
603-1040
1
SNAP RING - OIL FLINGER
1
13
603-1039
0
CONEHEAD OIL FLINGER
1
14
307-4
0
O RING OIL FLINGER
1
15
2415-9900
0
TAPER ROLLER BEARING
1
16
2430-0584
0
INTERNAL CIRCLIP
1
17
2410-9006
1
CYLINDRICAL ROLLER BEARING
1
1
USE PART NUMBER 2410-9006
[Figure End]
Page 52
15
DETAIL C
16
DETAIL D
20
14
13
DETAIL C
12
17
19
18
10
21
11
DETAIL D
DETAIL A
DETAIL B
5
22
3
8
7
6
25 24
DETAIL B
DETAIL A 4
23
1
9
2
NAME: 1000 AUTOMAX GENERAL ASSEMBLY
ILLUSTRATION:
MACHINE: 1000 MAXTRAK
FIGURE: 08-05 REV: A
Page 53
NAME: 1000 AUTOMAX GENERAL ASSEMBLY
MACHINE: 1000 MAXTRAK
ILLUSTRATION: FIGURE: 08-05
REV:
Rev
Description
A
Item
Part No
Qty
3
2210_0019
0
WASHER BRIGHT M16 BS 4320 FORM A
4
4
603-1022-2
0
BEARING PAD
2
5
603-1014-MCD
1
ANTI ROTATION STOP PLATE
1
6
603-9154
0
1000 COUNTERSHAFT ASSEMBLY DRAWING
1
SEE FIG 08-03 FOR BREAKDOWN
7
2215-0020
0
M24-3.00 PLAIN HEX HEAD NUT GR 8.8 BS3692
2
8
2211-0014
2
SPRING WASHER M24 BS 4664 TYPE A
2
9
2232-1353
2
M24-3.00 X 90 BLACK HEX HEAD BOLT GR 8.8 DIN931
2
10
603-9199-2
0
SINGLE COTTON PLY
5
11
603-9199-1
1
INSPECTION WINDOW HANDLE
5
12
2564-0040
2
HYDRAULIC RAM
5
13
603-9100
2
1000 CLEVIS PIN
12
14
2201-0148
2
PIN - SPLIT COTTER DIA 5X56 BS 1574
24
15
2210-2017
0
M39 BLACK WASHER FORM E BS4320
24
16
603-9143
1
BEARING CLAMP
1
17
2222-6687
0
M12X35 CAPSCREW WEDGELOCK
4
18
603-9144
0
OIL FLINGER
1
19
603-9142
1
STUB SHAFT
1
20
307-17
3
STUB SHAFT O-RING
1
21
603-9219
0
TRANSPORT BAR
1
22
2564-9310
0
CYLINDER SEAL KIT FOR 2564-0040
6
USE FOR ITEM 12
23
2443-1787
0
PULLEY
1
24
2443-8365
0
T/LOCK BUSH
1
25
2432-1404
0
KEY
1
[Figure End]
Page 54
NAME: CONE FEED BOX (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-71-602 FIGURE: 08-06
REV:
A
1
8 9 10 2
4 3
5
7
6
Page 55
NAME: CONE FEED BOX (TIER 3)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-71-602 FIGURE: 08-06
REV:
Rev
Description
A
Item
Part No
Qty
1
2640-5008
0
LEVEL SENSOR PROBE
1
2
AX860-335-501
1
LEVEL SENSOR SUPPORT
1
3
2512-0004
0
M10 ZINC STANDARD U BOLT (32MM/1 1/4" PIPE)
2
4
AX907-71-502
0
CRUSHER FEED BOX DOOR ASSEMBLY
1
5
2294-0009
0
ANTILUCE FITTING
4
6
603-9156-SW
0
CONE CHAMBER
1
7
AX907-71-501
0
CRUSHER FEED BOX WEDLED ASSEMBLY
1
8
2512-0024
0
U-BOLT
2
9
2540-0006
0
SPRAY NOZZLE NS-1
3
10
AX848/78/2
1
SPRAY BAR
1
[Figure End]
Page 56
NAME: CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-71-603 REV:
B
9
10
11
12
8
13
14
1
7
6
2
3
4
5
FIGURE: 08-07
Page 57
NAME: CONE FEED BOX ASM (FROM S/N PID100SRCOMB32409)
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-71-603 FIGURE: 08-07
REV:
Rev
Description
B
Item
Part No
Qty
1
AX907-71-501
0
CRUSHER FEED BOX WEDLED ASSEMBLY
1
2
2217-0668
0
M12-1.75 ZINC NYLON INSERT LOCK NUT GR 8.8
4
3
2210-0056
0
M12 BRIGHT WASHER FORM C BS4320
8
4
AX907-71-502
0
CRUSHER FEED BOX DOOR ASSEMBLY
1
5
2294.0009
0
ANTI-LOOSE FASTENER
4
6
2217-0672
0
M20-2.50 ZINC NYLON INSERT LOCK NUT GR 8.8
2
7
2210-0060
0
M20 BRIGHT WASHER FORM C BS4320
2
8
2232-1286
0
M20-2.50 X 100 BLACK HEX HEAD BOLT GR 8.8 DIN931
2
9
AX860-335-501
1
LEVEL SENSOR SUPPORT
1
10
2512-0004
0
M10 ZINC STANDARD U BOLT (32MM/1 1/4" PIPE)
2
11
2640-5008
0
LEVEL SENSOR PROBE
1
12
AX848/78/2
1
SPRAY BAR
1
13
2512-0024
0
U-BOLT
2
14
2540-0006
0
SPRAY NOZZLE NS-1
3
[Figure End]
Page 58
NAME: DUST SUPPRESSION KIT
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX815-132 A
7
10
11
9
12
13
14
15
8
1
2
6
4
5
REV:
3
FIGURE: 08-08
Page 59
NAME: DUST SUPPRESSION KIT
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX815-132 FIGURE: 08-08
REV:
Rev
Description
A
Item
Part No
Qty
1
2510-3134
0
ELBOW 90 F RED GF 90. 1 - 3/4BSP
1
2
2510-3954
0
UNION C/S M/F EQUAL GF341 3/4BSP
3
3
2556-3001
0
GATE VALVE 3/4"BSP
3
4
2510-3804
0
HEX NIPPLE EQUAL M/M GF280 3/4"BSP
6
5
2511-4003
0
HOSE TAIL 3/4(3/4BSP MALE)
3
6
2550-1004
0
BALL VALVE 1/2" BSP
3
7
2510-3631
0
HEX NIPPLE REDG M GF245 3/4X1/2BSP
3
8
2510-3268
0
TEE 90 F EQUAL GF130 3/4BSP
3
9
2520-6582
0
BULKHEAD ADAPTER
2
10
2510-3895
0
BACKNUT GF312 1BSP
4
11
AX815-132-01
0
MANIFOLD MTG PLT
2
12
2500-1023
0
BONDED SEAL 1"BSP
2
13
2510-3344
0
TEE F ROR GF 130 1X1X3/4BSP
2
14
2510-3805
0
HEX NIPPLE EQUAL M/M GF280 1"BSP
2
15
2510-3790
0
SOCKET EQUAL FEMALE GF270 1BSP
1
[Figure End]
Page 60
NAME: FEED CONVEYOR ASM 1
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601 REV:
A
32 33
41
42
40
39
38
43
37
44
36
35
45
46
34
50
52
47
48
31
51
49
30
29
28
2
27
3
26
9
25
4
8
24
7
23
5
22
21
20
10
19
11
6
12
13
14
15
1
16
17
18
FIGURE: 10-01
Page 61
NAME: FEED CONVEYOR ASM 1
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601 FIGURE: 10-01
REV:
Rev
Description
A
Item
Part No
1
2360-0050/14.0
0
CONVEYOR BELT - 1000 WIDE X 14.0 M LONG.
1
2
2495-3012-CP02
0
BASE ROLLER
1
3
AX848-65-07
1
CENTRAL BELT SUPPORT
1
4
AX848/65/3
1
SIDE BELT SUPPORT
2
5
AX848/70/2
0
FEEDER BELT MID SIDE SKID PLT
2
6
AX848/70/1
1
FEEDER CONV REAR SIDE BELT SUPPORT PAD
2
7
AX848/65/4
1
SIDE BELT
2
8
2366-2035-01
0
ASSY COIL LOWER
1
9
AX848-65-06
1
CENTRAL BELT SUPPORT
1
10
2495-3011
0
FEED CONV INFEED TROUGH ROLL SET COMP
1
11
AX818-110-BASE-MIRR
2
DRIVE DRUM ADJUSTER (FEMALE)
1
12
AX907-024-006
0
CLAMP PLATE
2
13
AX848-79-02
0
FEED SCRAPER SUPPORT LINK
2
14
2421-0011SN
0
PILLOW BLOCK BEARING - 55 BORE
2
15
AX857-156-001
2
FEEDER CONV RH TAIL DRUM MOUNT
1
16
AX857-158-001
2
FEED CONV TAIL DRUM SCRAPER STRAP
1
17
AX868/105
1
FEED CONV TAIL DRUM SCRAPER RUBBER
1
18
AX857-155-501
4
FEED CONV TAIL DRUM GRD COMP
1
19
AX857-157-001
2
FEED CONV TAIL DRUM GRD LH MOUNT
1
20
AX848/33
1
FEED CONVEYOR TAIL DRUM
1
21
AX848-79-01
2
FEED TAIL DRUM SCRAPER
1
22
AX907-024-501
4
PLOUGH (FEED CONVEYOR TAIL)
1
23
AX907-024-007
0
POLYURETHANE BLADE.
1
24
2489-1070
0
RUBBER COVERED IMPACT ROLLER.
25
12.53.0010
0
HEAD DRUM TENSIONER ASM
Qty
10 1
FROM SERIAL NO. PID10MXTPOMC34579, ECO8645
25
AX818-110-TELE
2
DRIVE DRUM ADJUSTER (MALE)
2
UPTO SERIAL NO. PID10MXTPOMC34578, ECO8645
26
12.53.0010
0
HEAD DRUM TENSIONER ASM
1
FROM SERIAL NO. PID10MXTPOMC34579, ECO8645
26
AX818-110-BASE
0
DRIVE DRUM ADJUSTER (FEMALE)
1
UPTO SERIAL NO. PID10MXTPOMC34578, ECO8645
27
AX857-222-501
2
FEED CONVEYOR STRINGER SECTION
1
28
AX857-10-01
0
SIDE NIP GUARD - FEED CONVEYOR
2
Page 62
NAME: FEED CONVEYOR ASM 1
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601 FIGURE: 10-01
REV:
A
29
DP40
0
ROLLER ASSY
1
30
AX868-159-01
2
WA NIP GUARD (FEED CONVEYOR)
1
31
2495-3026
0
SPIRAL UNDER ROLLER
1
32
AX868-266-001
1
SPIRAL ROLLER SUPPORT
2
33
AX848-66
0
SKID PLATE MOUNTING ANGLE
4
34
AX848-63
0
SKID PLATE MOUNTING ANGLE
2
35
AX868-267-501
1
RETURN ROLLER NIP GUARD
1
36
AX607/3/46
1
TENSIONING ELEMENT - SPECIAL.
2
37
AX848-36-01
2
BELT SCRAPER FRAME
1
38
AX868/104
2
SCRAPER BLADE
1
39
AX848-36-02
2
BELT SCRAPER CLAMP
1
40
AX848-77
2
NIP GUARD - FEED CONVEYOR
1
41
2421-2008SN
0
SQUARE FLANGE UNIT BEARING 65 BORE
1
42
AX848-58-01
1
FEED SCRAPER SUPPORT LINK
1
43
AX848/113
2
FEED CONVEYOR HEAD DRUM
1
44
2473-0005
0
GREARBOX RIDUTTORI TYPE RRM500D
1
FROM SERIAL NO.PID10MXTAOMBA3817 ECO8664
45
AX868-435-501
2
HEAD DRUM GEARBOX SUPPORT
1
46
2576-4091
0
MOTOR
1
FROM SERIAL NO.PID10MXTAOMBA3817 ECO8664
47
2495-3012-CP03-MIRR
0
WING ROLLER
1
48
2495-3012-CP01
0
ROLLER BASEPLATE
1
49
2495-3012-CP03
0
WING ROLLER
1
50
2473-0007
0
GEARBOX & MOTOR ASS'Y
1
UPTO SERIAL NO.PID10MXTAOMBA3816 ECO8664
52
AX907-089-001
0
COVER PLATE
1
FROM SERIAL NO. PID10MXTLOMC55022, ECO8751
[Figure End]
Page 63
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 64
NAME: FEED CONVEYOR ASM 2
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601_1 REV:
A
24
25
26
27
23
28
22
29
30
31
21
32
16
20
11
12
8
13
9
14
1
15
10
2
17
3
18
4
19
5
6
7
FIGURE: 10-02
Page 65
NAME: FEED CONVEYOR ASM 2
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601_1 FIGURE: 10-02
REV:
Rev
Item
Part No
1
AX857_20_09_CP01
0
R.H. FRONT BARGE BOARD GRD
1
2
AX857_20_08_CP01
0
MID BARGE BOARDGUARD
2
3
AX857_20_07_CP01
0
LOWER BARGE BOARDGUARD
2
4
AX857_20_05_CP01
0
HOPPER/BARGE BOARD GRD
1
5
AX857_20_04_CP01
0
1st HOPPER GUARD
4
6
AX857_20_03_CP01
0
2ND HOPPER GUARD
4
7
AX857_20_01_CP01
0
INSPECTION COVER MNT PLT
1
8
AX857-133-001
0
ANGLE HINGE METALDETECTOR
1
9
AX857-76-01
0
FEED CONV. BARGE BOARD EXTENDED PLATE
1
10
AX907-023-501
11
BARGE BOARD RH
1
11
AX857-102-501
2
WA FRAME METAL DETECTOR
1
12
AX868-285-002
1
LINER PLATE - FEED CONV. BARGE BOARD
2
13
AX848/62/1
2
BARGE BOARD INSERT
2
14
AX848/62/2
2
INSERT CLAMPING FLAT
2
15
AX860-304-001
3
LINER PLATES
2
16
AX857_18_03_CP03
0
CLAMP PLATE
2
17
AX857_18_01_CP01
0
CLAMP PLATE
6
18
AX857/21/2
0
REAR SKIRT - FEED CONV.
1
19
AX857_18_02_CP02
0
CLAMP PLATE
1
20
AX857-222-501
2
FEED CONVEYOR STRINGER SECTION
1
21
AX857_20_02_CP101
0
COVER PLATE
1
22
AX857/21/1
2
SIDE SKIRT - FEED CONV.
2
23
AX857_20_06_CP101
0
COVER PLATE
1
24
AX857_20_10_CP101
0
COVER PLATE
1
25
AX907-023-502
BARGE BOARD LH
1
26
AX857-76-02
0
FEEDER CONV LHS SKIRTING END
1
27
AX857_18_04_CP04
0
CLAMP PLATE
2
28
2366-2035-02
0
METAL DETECTOR
1
29
AX857/109/1
1
METAL DETECTOR PACKER
2
30
AX857-132-001
0
ANGLE HINGE METAL DETECTOR
1
11
Description
A
Qty
Page 66
NAME: FEED CONVEYOR ASM 2
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-022-601_1 FIGURE: 10-02
REV:
A
31
2509-0001
0
PLUG NYLON TUBE
2
32
AX857/107/1
1
METAL DETECTOR COVER
1
[Figure End]
Page 67
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 68
NAME: FEED CONVEYOR TELESCOPICS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857_04_01.02 FIGURE: 10-03
REV:
A
8 6
7
9 5 10
11
1
2
4
3
Page 69
NAME: FEED CONVEYOR TELESCOPICS ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857_04_01.02 FIGURE: 10-03
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-174-001
0
CONVEYOR LIFT CYLINDER.
1
2
380308140
0
380308140 PIN
1
3
380312230
0
380312230 PIN
2
4
AX857/04/01
4
LOWER TRESTLE
1
5
AX907-045-501
0
PIN UPPER TRESTLE/ LOWER TRESTLE
2
6
380312280
0
380312280 PIN
2
7
AX857-04-02
1
UPPER TRESTLE
2
8
380308110
0
380308110 PIN
1
9
AX857-174-002
0
CONVEYOR LIFT CYLINDER.
1
10
2210-2017
0
M39 BLACK WASHER FORM E BS4320
2
11
2201_0179
0
PIN - SPLIT COTTER DIA 8X56 BS 1574
2
[Figure End]
Page 70
NAME: METAL DETECTOR ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-046-601 FIGURE: 10-04
REV:
A
Page 71
NAME: METAL DETECTOR ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-046-601 FIGURE: 10-04
REV:
Rev
Description
A
Item
Part No
Qty
2
AX857-132-001
0
ANGLE HINGE METAL DETECTOR
1
3
AX857-102-501
2
WA FRAME METAL DETECTOR
1
4
2401-0900
0
BUSH NYLON
2
5
AX857-129-001
0
6
AX857-130-001
0
RIB TOP COIL
2
8
2509-0001
0
PLUG NYLON TUBE
2
9
AX857-133-001
0
ANGLE HINGE METALDETECTOR
1
1
[Figure End]
Page 72
NAME: FEED BOOT ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-218-601 REV:
A
16
17
19
18
20
21
15
22
24
23
25
26
27
28
14
6
7
8
13
5
9
4
12
10
11
1
3
2
FIGURE: 10-05
Page 73
NAME: FEED BOOT ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-218-601 FIGURE: 10-05
REV:
Rev
Description
A
Item
Part No
Qty
1
AX848-100-01
1
FEED BOOT REAR RUBBER SUPP ANGLE
1
2
AX848_13_23
0
CLAMP PLATE - FEED DOOT REAR
1
3
AX848/89/2
0
F BOOT REAR RUBBER
1
4
AX857-219-503
0
FEED BOOT REAR PLATE
1
5
AX848/89/3
0
RUBBER SKIRT FEED BOOT U/REAR
1
6
AX848-100-02
1
RUBBER SUPPORT
1
7
AX857-185-001
0
FEED BOOT LINER PLATE FRNT LHS
1
8
AX857-180-001
0
FEED BOOT LINER PLATE MID LHS
1
9
AX857-181-001
0
FEED BOOT LINER PLATE REAR LHS
1
10
AX857-219-502
0
FEED BOOT SIDE FAB - L.H
1
11
AX857-219-505
0
FEED BOOT MOUNT FRONT LHS
1
12
AX857-219-507
0
FEED BOOT MOUNT MID LHS
1
13
AX857-219-509
0
SUPPORT LEG FRONT L.H
1
14
AX857-219-511
0
FEED BOOT LHS FRONT
1
15
AX857-219-510
0
FEED BOOT RHS FRONT
1
16
AX857-219-508
0
SUPPORT LEG FRONT R.H
1
17
2215-0016
0
M16-2.00 PLAIN HEX HEAD NUT GR 8.8 BS3692
12
18
2210_0019
0
WASHER BRIGHT M16 BS 4320 FORM A
12
19
AX857-219-506
0
FEED BOOT MOUTNING LEG MID RHS
1
20
AX857-219-504
0
FEED BOOT MOUTNING LEG RHS
1
21
AX848/13/22
0
CLAMP PLATE
2
22
2226-0856
0
M16-2.00 X 50 BLACK SOCKET HEAD COUNTERSUNK SET SCREW GR 10.9
23
AX857-219-501
0
FEED BOOT SIDE PLATE - R.H
1
24
AX848/13/21
0
CLAMP PLT
2
25
2230-1284
0
M20-2.50 X 30 BLACK HEX HEAD CAP SCREW GR 8.8 DIN933
2
26
AX857-182-001
0
FEED BOOT LINER PLATE RHS FRNT
1
27
AX857-183-001
0
FEED BOOT LINER PLATE RHS MID
1
28
AX857-184-001
0
FEED BOOT LINER PLATE RHS REAR
1
32
Page 74
NAME: FEED BOOT ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-218-601 FIGURE: 10-05
REV:
A
[Figure End]
Page 75
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 76
NAME: MAIN CONVEYOR 1ST SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-021-601 REV:
A
3
2
1
4
5
8
7
6
FIGURE: 10-06
Page 77
NAME: MAIN CONVEYOR 1ST SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-021-601 FIGURE: 10-06
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857/52
4
PRODUCT CONVEYOR TAIL FRAME
1
2
2495-3026
0
SPIRAL UNDER ROLLER
1
3
2495-1159
0
120 OD 1020 LNG IMPACT ROLLER
6
4
AX857/53
3
PROD CONV TAIL DRUM
1
5
2421-0010SN
0
MP50 PILLOW BLOCK
2
6
AX857-79
0
SHIM FOR TAIL SECTION BEARINGS.
2
7
AX848_51
1
TAIL CONV STRUT
2
8
380312140
0
380312140 PIN
4
[Figure End]
Page 78
NAME: MAIN CONVEYOR 2ND SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-217-601.602 REV:
A
13
12
10
11
1
9
2
4
5
3
8
6
7
FIGURE: 10-07
Page 79
NAME: MAIN CONVEYOR 2ND SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-217-601.602 FIGURE: 10-07
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857-217-503
0
LOCATION BRACKET R.H
1
2
2495-3004-2
0
TROUGHING ROLLER CENTRE ROLLER
2
3
2495-3004-3
0
TROUGHING ROLLER CENTRE ROLLER
2
4
2495-3004-1
0
TROUGHING ROLLER MTG PLT
2
5
AX848_71_05
0
CLAMP PLATE
2
6
AX848_71_06
0
CLAMP PLATE
2
7
AX857-217-504
0
LOCATION BRACKET L.H
1
8
AX848-39-2
0
PROD CONV GUARDIN CHASSIS
2
9
AX857-217-502
0
BARGE BOARD FAB - L.H
1
10
AX857-61-01
2
RETURN ROLLER NIP GUARD
1
11
AX848_71_04
0
CLAMP PLATE
2
12
2495-1129
0
102 OD 1020 LNG CENTRE ROLLER
1
13
AX857-217-501
0
BARGE BOARD FAB R.H
1
[Figure End]
Page 80
NAME: MAIN CONVEYOR 3RD SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-020-601 REV:
A
17 18
30
23
34
35
29
36
33
37
31
22
32
28
38
39
27
40
21
26
41
42
5
25
6
20
24
7
8
2
9
19
10
3
11
4
12
1
15
14
13
16
FIGURE: 10-08
Page 81
NAME: MAIN CONVEYOR 3RD SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-020-601 FIGURE: 10-08
REV:
Rev
Description
A
Item
Part No
Qty
1
AX857/34
0
CANVAS WIND COVER WITH HOOKS
1
2
AX818-156
2
DUST CVR SUPPORTS WITH NOTCHES
7
3
AX848/71/01
0
PROD CONV SKIRTCLAMP STRIPS
2
4
AX848/71/02
0
PROD CONV SKIRTCLAMP STRIPS
4
5
AX868-415-501
1
DUST SUPPRESSION SUPPORT
1
6
AX857-55
1
HEAD DRUM NIPGUARD ASM
1
7
AX857-197-501
1
ROSTER UNIT SUPPORT
1
8
12.53.0010
0
HEAD DRUM TENSIONER ASM
1
FROM SERIAL NO. PID10MXTPOMC34579, ECO8645
8
AX818-110-TELE
2
DRIVE DRUM ADJUSTER (MALE)
2
UPTO SERIAL NO. PID10MXTPOMC34578, ECO8645
9
AX818/110/1
2
DRIVE DRUM ADJUSTER
1
UPTO SERIAL NO. PID10MXTPOMC34578, ECO8645
9
12.53.0010
0
HEAD DRUM TENSIONER ASM
1
FROM SERIAL NO. PID10MXTPOMC34579, ECO8645
10
AX857/56/01
2
BARGE BOARD - HEAD R.H
1
11
AX857-226-501
0
BARGE BOARD - MID R.H
2
12
2495-3005-1
2
ROLLER MOUNT PLATE
4
13
2495-3005-5
0
SIDE TROUGHING ROLLER
4
14
2495-3005-2
0
TROUGHING ROLLER
4
15
2495-3005-5-MIRR
2
SIDE TROUGHING ROLLER
4
16
AX857-225-501
1
BARGE BOARD - LOWER R.H
1
17
AX857-64
1
SPIRAL ROLLER NIP GUARD
2
18
AX857/50
9
HEAD SECTION STRINGER
1
19
AX848/71/03
0
PROD CONV SKIRTCLAMP STRIPS
2
20
AX857-225-502
1
BARGE BOARD - LOWER R.H
1
21
AX857-226-502
0
BARGE BOARD - MID L.H
2
22
AX848/88/1
0
CONVEYOR SIDE SKIRT, ,
2
23
AX857/56/02
2
BARGE BOARD - HEAD L.H
1
24
AX857/50/02
0
REMOVABLE CROSS MEMBER
1
25
2495-3026
0
SPIRAL UNDER ROLLER
3
26
AX857_50_03_CP01
0
SPIRAL ROLLER BRACKET
2
27
AX857-57-01
0
SPIRAL NIP GUARD, PROD CONV
1
28
AX818-110-BASE-MIRR
2
DRIVE DRUM ADJUSTER (FEMALE)
2
Page 82
NAME: MAIN CONVEYOR 3RD SECTION ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-020-601 FIGURE: 10-08
REV:
A
29
AX857-197-502
1
ROSTER UNIT SUPPORT
1
30
2512-0024
0
U-BOLT
2
31
2540-0006
0
SPRAY NOZZLE NS-1
4
32
AX857-198-001
0
SPRAY BAR
1
33
AX818/7
0
PROD CONV HEAD DRUM
1
34
AX607/3/46
1
TENSIONING ELEMENT - SPECIAL.
2
35
AX818-34-03
0
CLAMP
1
36
AX818/34/2
0
BLADE
1
37
AX818-34-01
0
SCRAPER BLADE FRAME
1
38
2421-0010SN
0
MP50 PILLOW BLOCK
2
39
AX857_65_01
0
COUPLING GUARD
1
40
2450-5503
0
50MM 603-SHRINK DISC 630M0050
1
41
AX818-74-01
3
SPEED SENSOR
1
42
T119135
0
HYDRAULIC MOTOR
1
FROM SERIAL NO.PID10MXTLOMC75464 ECO 8951
42
T123738
0
MOTOR SEAL KIT
1
FROM SERIAL NO.PID10MXTLOMC75464 ECO 8951
42
2576-4073
2
PRODUCT CONV MOTOR
1
UPTO SERIAL NO.PID10MXTLOMC75463 ECO 8951
[Figure End]
Page 83
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 84
NAME: CATWALK ASM 1
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-028-501 REV:
A
13
10
11
9
12
15
7
14
8
19
6
16
5
17
4
18
20
3
21
22
2
23
1
FIGURE: 11-01
Page 85
NAME: CATWALK ASM 1
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX907-028-501 FIGURE: 11-01
REV:
Rev
Description
A
Item
Part No
Qty
1
AX907-039-504
0
CRUSHER PLATFORM HANDRAIL LH
1
2
AX907-039-502
0
ENGINE PLATFORM HANDRAIL L.H
1
3
AX907-036-502
0
ENG. PLATFORM FLOORING L.H
1
4
AX857-216-502
0
ENGINE PLATFORM - LH
1
5
AX907-029-502
0
ENGINE PLATFORM FLOORING - REAR L.H
1
6
AX857-39-002
4
CLAMP
2
7
AX857-39-001
0
CONTROL BOX
1
8
AX907-030-501
0
ENGINE/HYD. TANK FLOORING
2
9
AX848_47_01
0
PLATFORM MOUNTING BRACKET
1
10
AX848-47-02
0
PRESSING, ,
1
11
AX907-029-501
0
ENGINE PLATFORM FLOORING - REAR R.H
1
12
AX857_17_02
0
PLATFORM SUPPORT
1
13
AX907-039-501
0
ENIGNE PLATFORM FLOORING R.H
1
14
AX857-216-501
0
ENGINE PLATFORM - RH
1
15
AX907-039-503
0
CRUSHER PLATFORM HANDRAIL RH
1
16
AX907-028-501
0
ENGINE PLATFORM FLOORING
2
17
AX848/42/01
0
WALKWAY PLATFORM
1
18
AX907-037-501
0
ENGINE PLATFORM FLOORING R.H
1
19
AX907-036-501
0
ENGINE PLATFORM FLOORING R.H
1
20
AX857_17_04
0
WALKWAY SUPPORT
1
21
AX907-032-501
0
LUBE TANK FLOORING
1
22
AX907-037-502
0
ENG. PLATFORM FLOORING LH
1
23
AX848_42_02
0
WALKWAY LOWER PLATFORM
1
[Figure End]
Page 86
NAME: CATWALK ASM 2
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-215-601 FIGURE: 11-02
REV:
A
8
3 2 1
4
7
5
9 6
Page 87
NAME: CATWALK ASM 2
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-215-601 FIGURE: 11-02
REV:
Rev
Description
A
Item
Part No
Qty
1
2366-2005-CB-01
0
METAL DETECTOR CONTROL BOX
1
2
2366-2005-CB-02
0
MNTG BRACKET
2
3
2389-9143
0
BUFFER
4
4
AX907-039-506
0
UPPER PLATFORM HAND RAIL ASSY
1
5
AX857-215-501
1
UPPER PLATFORM FRAME
1
6
AX907-033-501
0
UPPER PLATFORM SHIPS LADDER
1
7
AX907-039-507
0
UPPER PLATFORM HAND RAIL RH
1
8
AX907-031-501
0
UPPER PLATFORM FLOORING
1
9
AX907-039-505
0
LADDER HANDRAIL
1
[Figure End]
Page 88
NAME: ELECTRIC COMPONENTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M2686_0064 FIGURE: 12-00
REV:
1
1
2
3
4
2
3
4 5
5
0
I
6
6 7
7
A
0
I TEREX
9
8
8
START
START
TEREX
R
1
0
R
2
Page 89
NAME: ELECTRIC COMPONENTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M2686_0064 FIGURE: 12-00
Item
Part No
1
2686-9038
REV:
Rev 0
Description
A
Qty
UMBILICAL SYS-EXTEN CABLE
1
TIER 3 MACHINE ONLY
1
60501025
0
UMBILICAL CONTROL KIT TELE RADIO UMB-POW
1
TIER 4 MACHINE ONLY
2
2686-0053
0
TELE-RADIO OPTION
1
TIER 3 MACHINE ONLY - DIRECT REPLACEMENT FOR ITEM 2, PART NO. 2686-0054 ECO7932
2
2686-0054
0
TELE-RADIO NON EURO OPTION
1
TIER 3 MACHINE ONLY - REPLACED BY ITEM 2, PART NO. 2686-0053 ECO7932
2
60501075
0
TELERADIO REMOTE CONTROL KIT
1
TIER 4 MACHINE ONLY
[Figure End]
Page 90
Page 91 1
105A
HEATER HEATER RELAY
80A
ALTERNATOR
G 2
ISOLATOR
CAT C9 ENGINE
3
STARTER MOTOR
M 30A
MAINTENANCE RESET SWITCH
4
SMMS 15A
+PLT/1.1 / +PLT-RED_24V
40A
+PLT/1.1 / +PLT-BLK_0V
5
+PLT/1.2 / +PLT-RED_WHT_24V
20A
+PLT/1.2 / +PLT-BLK_0V_1
BLK/ORN 53
ORN
52
ORN ORN BLK
+PLT/1.10 / +PLT-E_STOP_NEG +PLT/1.4 / +PLT-SWITCHED_POS
BLK
BLK/PUR
WHT
ORN
BLU
YEL/BLK
YEL/BLK
+PLT/1.8 / +PLT-INTERMEDIATE_SPEED
WHT/RED
WHT/RED
+PLT/1.5 / +PLT-WARNING_LAMP
GRN/WHT
GRN/WHT
GRN/BLK
GRN/BLK
WHT/BLK
WHT/BLK
/ PTO_ENABLE
PUR
+PLT/1.3 / +PLT-START_INTERLOCK
YEL
+PLT/1.7 / +PLT-FUEL_LEVEL
GRN
+PLT/1.5 / +PLT-DIAGNOSTIC_LAMP
RED
PUR
RED
BLK
BLK
+PLT/1.12 / +PLT-CAT_DATA_HI
WHT
WHT
+PLT/1.12 / +PLT-CAT_DATA_LO
BLK
+PLT/1.12 / +PLT-J1939_SCRN
BLK ORN WHT
GRN
S
A
B
C
COOLANT SENSOR
FIGURE: 12-01
FUEL SENSOR
DIA GN OS TIC +J 19 LA 39 34 MP -J1 93 9 42 J19 39 8 SC RN +C AT 9 DA TA -CA TD 4 AT -DI A GI TA 49 LS CO EN OL SO AN 3 R TL +D EV IGI EL TA SIG LS EN SO R 50
12
BLK/GRN
I
BRN
26
11
+PLT/1.11 / +PLT-J1939_LO
CLEAR
10
+PLT/1.11 / +PLT-J1939_HI
CLEAR
9
+PLT/1.7 / +PLT-PTO_RAMP_UP +PLT/1.7 / +PLT-PTO_RAMP_DOWN
8
+PLT/1.5 / +PLT-MAINT_DUE
BLK
7
BLK / CONTROL_NEG
+B AT TU NS +B WI AT TC TU 48 HE NS +B D WI AT TC TU 70 HE NS +B D W AT ITC TS 65 HE WI -BA D T TT CH 63 ED -BA TT 61 -BA TT 44 SH UT DO 6 WN MA IN T. 30 CL MA INT EAR 45 .O INT VE RD ER UE 29 ME LA DI WA MP AT RN ES 58 IN PE GL PT ED AM OR P 60 AM PU PT OR P 56 AM PD PT OE OW NA N BL E
6
SHUTDOWN RELAY
ORN
REV:
A
ILLUSTRATION: M_1000_MAX_VER 21 1 NAME: ELECTRIC SCHEMATIC REV 21 1_ENGINE
MACHINE: 1000 MAXTRAK
NAME: ELECTRIC SCHEMATIC REV 21 1_ENGINE
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 1 FIGURE: 12-01
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 92
OUT0
GRN/RED
B7
+XC3M-XP
+WXC3 -CAB
B7
30
FEEDER
+PNL-XC3F
-X1
VAC-VDC0
4.6 / VDC1
FEED SPEED MANUAL
FEED SPEED AUTO 11.2 / VDC2
+WXC3 -CAB
+XC3M-XP
+PNL-XC3F
VAC-VDC 3
YEL/ORN
B4
B4
42
OUT3
YEL/BRN
VAC-VDC4
FEED CONV SOLENOID
1 LH TRACK SOL
-YLT
OUT2
10.5 / VALVE_POWER
-YFC
VAC-VDC 2
5
TRACK VALVE POWER
PE
2
GRN/ORN
B8
B8
33
OUT1
4
10.5 / OUTPUT_VALVE1
PE
BLK/GRN
VAC-VDC 1
3
6
LH TRACK ENABLE 1
2
+WXC1 -CAB
+XC1M-XP
+PNL-XC1F
YEL/BLU
B5
B5
43
OUT4
MICROLOGIX 1500 OUTPUT CARD OW8I ADDRESS O/12-O/19
YEL/RED
C8
C8
7
10.5 / OUTPUT_VALVE2 RH TRACK SOL
-YRT
PE
YEL/BLK
C9
C9
VAC-VDC 5
RH TRACK ENABLE 1
2
YEL/GRN
C7
C7
45
OUT5
8
VAC-VDC 6
OUT6
9
VAC-VDC 7
10
OUT7
NC
11
NC
0VDC / 10.2
12
FIGURE: 12-02
8.12 / 0VDC
8.10 / SP2
2
4.7 / VDC0
RADIO SELECTED 10.2 / RADIO_SUPPLY
UMBILICAL SELECTED 10.6 / UMB_SUPPLY
1
NAME: ELECTRIC SCHEMATIC REV 21 10_OUTPUTS
ILLUSTRATION: M_1000_MAX_VER 21 10
MACHINE: 1000 MAXTRAK REV: A
Page 93
2.10 / VDC7
2.9 / VDC6
NAME: ELECTRIC SCHEMATIC REV 21 10_OUTPUTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 10 FIGURE: 12-02
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 94
Page 95 3.3 / -UMB_STOP
2
9.10 / UMB_SUPPLY
1
1.11 / -RADIO_STOP
7.12 / +24V
9.9 / RADIO_SUPPLY
9.12 / 0VDC
3 4
25
WHT FEEDER ON/OFF
WHT
WHT FEEDER ON/OFF
25
ORG ENGINE STOP
-X1
ORG ENGINE STOP
ORG
BRN RADIO STOP
BRN
BRN RADIO STOP
RED
RED +24VDC
+PNL-XR1
+RADIO-U1
WHT
GRY SOUND ALARM
YEL
YEL VALVE POWER
5
GRN
R6
24 22
GRN OUTPUT VALVE1
RADIO 16 WAY CONNECTOR
GRY
-R6
14 12
BLU
34 32
9.7 / -OUTPUT_VALVE2
/8.3 11 /8.3 21 /8.3 31
9.6 / -OUTPUT_VALVE1
-R6
9.5 / -VALVE_POWER
ORG
8.1 / -AUDIBLE
BRN
5.2 / FEEDER_ON/OFF
BLK
0
1.11 / RADIO_STOP_RTN
+PNL-XR1
-X1 5.2 / RADIO_STOP_PLC
BLK 0VDC
BLU OUTPUT VALVE2
6
+UMB-U1
-X1 G/Y 0VDC
25
85
C6 ENGINE STOP
7
C7 ENGINE STOP
C2 UMB STOP
200
220
6.10 / -UMB_STOP_PLC
C3 UMB STOP
13
-
3.3 / -UMB_STOP_RTN
C1 +24VDC
C4 SOUND ALARM 8
350 49 C9 OUTPUT VALVE1 50
UMBILICAL
C8 VALVE POWER
51
9
C5 OUTPUT VALVE2
10 11 12
+24V / 11.1
FIGURE: 12-03
0VDC / 11.1
REV:
A
ILLUSTRATION: M_1000_MAX_VER 21 11 NAME: ELECTRIC SCHEMATIC_ VER 21 11 RADIO & UMBILICAL
MACHINE: 1000 MAXTRAK
NAME: ELECTRIC SCHEMATIC_ VER 21 11 RADIO & UMBILICAL
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 11 FIGURE: 12-03
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 96
10.12 / +24V
500ohm
35
27
10
2
1
0
28
9
8
C8
SCRN
C7
C7
A
5
B
11
4
C
M1A M1B SCN
C9
BLU/ PUR
C8
RED/ YEL
C9
M1 LEVEL CONTROL CRUSHER
+XF2-XS
+XC2M-XP
+WXC2 -CAB +PNL-XC2F
13
12
4
-LS6 9
28
10
27
8
B3
1
5
2
M2A M2B
B2
GRN/ BLU
B3
RED/ BLU
B2
6
11
M2 LEVEL CONTROL FEED CONV
+LS6-XS
+XC3M-XP
+WXC3 -CAB +PNL-XC3F
CUSTOMER OPTION ONLY
5
4
SCRN
3
SCN
A9
A9
13
12
7
-Q3
-X1
+PNL-XC2F
+XC2M-XP
+WXC2 -CAB
+XF8-XS
/2.5
-XF8
+XF8-XS
2
-
B3
B3
BLK/ YEL
3
2
RED/ YEL
B2
+XC2M-XP +WXC2 -CAB
39 B2
-X2
1
2
1
+PNL-XC2F
/5.12 4A
8
VRVT
PE
15
30
29
28
27
PACKTRONIC
14
RED/ PUR
GRY/ WHT
5
B5
B6
6
25 B5
99 B6
9
8
5
21
B8
GRY/ PUR
8
B7
GRY/ BLU
7
RED/ ORN
BLK/ ORN
CRUSHER HIGH ALARM
-XF9
+XF9-XS
2
2
1
1
+XF9-XS
9
10
13
21
41 B8
40 B7
/8.11
24
-R1
HOURS RUN
10
11
12
FIGURE: 12-04
10.12 / 0VDC
-X1
-R15
-XF2
/7.10 2A
-QMIN
9.4 / VDC2
4.12 / +24VDC
5.7 / CRUSHER_BOWL_HI
3
BLU RED
2
5.8 / FEED_CONV_LOW
-CRUSHER_INTLK / 7.7
SCN GRN
1
NAME: ELECTRIC SCHEMATIC REV 21 12_LEVEL CONTOLLERS & PACKTRONIC ILLUSTRATION: M_1000_MAX_VER 21 12 MACHINE: 1000 MAXTRAK
REV: A
Page 97
NAME: ELECTRIC SCHEMATIC REV 21 12_LEVEL CONTOLLERS & PACKTRONIC ILLUSTRATION: M_1000_MAX_VER 21 12 FIGURE: 12-04
Item
Part No
MACHINE: 1000 MAXTRAK
REV:
Rev
Description
A
Qty
[Figure End]
Page 98
-VE
4
4
+
3
3
00
2
2
1
1
+PNL-XP
+WP-XS
13
14
501
-X1
-R
/1.3
14 23 33 43
-R
-X2
A2
A1
-S3
524
B
B
BLK
A
WHT
G
SCRN
F
BLK
K
CLR
J BLK/ PUR
H WHT/ RED
N WHT/ BLK
M GRN/ BLK
Q
GRN
D GRN/ WHT
C
RED
E YEL/ BLK
P YEL/ RED
R
YEL
+WS-XS
529
21
24
24
21
A
/2.12
-R2
/2.4
-R4
-X2
G
12
523
F
UMB/ RADIO
11
K
8 HI
J
7 LO
H
1 -
3
-X2
4
4
00 3
/3.6
-MCR2
/3.5
-MCR1
N
2 +
C2
M
4
-A2 CANTRAK
C1
Q
PTO
3
00
D
00
S
-S2
503
E
D
C
F
G
C
-X2
-
+
00
B
E
x2
x2 WARN LAMP
x2 DIAG LAMP
FUEL x1 GUAGE
-H3
x1
-H2
x1
-H4
503
A
12
P
MAINT LAMP
-H1
+DOOR
504
504
504
x2
-XP
11
R
11
14
-X2
120
x1
+DOOR-XP
10
+PNL-XS
-X2
/2.12
-R2
1
2
2
-R10
9
519
/1.2 /2.2 /2.3 /2.4
LINK
505
/3.6
-MCR2
/3.5
1
8
510
13 24 34 44
503
+ENG/1.9 / START_INTERLOCK
IGN
-MCR1
+ENG/1.8 / SWITCHED_POS
S
+ENG/1.8 / MAINT_DUE
BAT
+ENG/1.10 / DIAGNOSTIC_LAMP
OFF ON START
+ENG/1.9 / WARNING_LAMP
-S1
2
+ENG/1.10 / FUEL_LEVEL
+DOOR
1A B
+ENG/1.9 / PTO_RAMP_UP
2
-QE2
1
+ENG/1.9 / PTO_RAMP_DOWN
6A B
+ENG/1.5 / RED_24V
503
7
+ENG/1.8 / INTERMEDIATE_SPEED
-QE1
+ENG/1.5 / BLK_0V
-X2
6
+ENG/1.8 / E_STOP_NEG
24VDC / 2.1
+ENG/1.5 / RED_WHT_24V
5
+ENG/1.10 / J1939_HI
0V / 2.1
+ENG/1.5 / BLK_0V_1
RADIO_STOP / 10.2 10.4 / RADIO_STOP_RTN
4
+ENG/1.10 / J1939_LO
1
3
+ENG/1.11 / J1939_SCRN
2
+ENG/1.11 / CAT_DATA_HI
1
+ENG/1.11 / CAT_DATA_LO
NAME: ELECTRIC SCHEMATIC REV 21 2_INCOMING POWER
ILLUSTRATION: M_1000_MAX_VER 21 2
MACHINE: 1000 MAXTRAK
FIGURE: 12-05 REV: A
Page 99
NAME: ELECTRIC SCHEMATIC REV 21 2_INCOMING POWER
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 2 FIGURE: 12-05
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 100
1.2 / 0V
16A B
A4
+PNL-XC2F
-
A4
+XC2M-XP
-X1
BLK
B
B
+PNL-XC3F
+XC3M-XP
+WXC3-CAB
+M2-XS
CRUSHER LUBE OIL COOLER
-
C8
C8
BLK
2
2
1
M
-M2
1
PUR
A
+M2-XS
+WXC3-CAB
C9
C9
602
11
14
34
33
2
1
M
A
+WXC2-CAB
+XF5-XS
HYDRAULIC OIL COOLER
-XF5
+XF5-XS
PUR
+XC3M-XP
A3
+XC2M-XP
+WXC2-CAB
+PNL-XC3F
A3
600
+PNL-XC2F
-X1
/8.11
-R3
/1.3
/1.3
24
-R
-R
23
-QLOC
2
-QS
-X1
/1.3
-R
14 21
-R4
+PNL-XC2F
+XC2M-XP
+WXC2-CAB
+XF6-XS
HYD OIL LEVEL
-XF6
+XF6-XS
+WXC2-CAB
+XC2M-XP
+PNL-XC2F
16A B
11 /5.9 24 /1.10
A2
A1
3
C5
C5
PUR/BLK
2
2
1
1
RED/YEL
C6
C6
2
2
44
43
2
1
+PNL-XC2F
+XC2M-XP
+WXC2-CAB
+XF8-XS
/11.8 PACTRONIC
-XF8
+XF8-XS
+WXC2-CAB
+XC2M-XP
+PNL-XC2F
16A B
-Q3A
4
3
-
B4
B4
BLK/WHT
4
1
RED/BLK
A9
A9
6
2
1 14
11
9
8
BLU
11
/5.12
1
-X1
+PNL-XC1F
+XC1M-XP
+WXC1 -CAB
CONE CONTROL
-YCC
+WXC1 -CAB
+XC1M-XP
+PNL-XC1F
+XC2F-XS
+XC2M-XP
6
-
A7
A7
BLK/WHT
PE
1
BLU
A8
A8
909
909
C1
C1
+PNL-XC1F
+XC1M-XP
+WXC1 -CAB
HEATER VALVE
-YHE
+WXC1 -CAB
+XC1M-XP
+PNL-XC1F
/8.11
-R3
16A B
-Q4
7
-
A3
A3
BLK/WHT
2
1
PUR/LT GRN
A4
A4
5
22
21
2
1
/8.11
-R1
2A
-QCS
/3.6
-MCR2
/3.5
-MCR1
8
+PNL-XC1F
+XC1M-XP
+WXC1 -CAB
CRUSHER SOL
-YCE
+WXC1 -CAB
+XC1M-XP
+PNL-XC1F
11
14
/5.10
5
-
A1
A1
BLK/WHT
2
1
BRN/RED
A2
A2
9
11
14
2
1
83
84
84
83
11
14
/7.9
4
4A
-Q1
9
14 11
1 2
9.8 / -VDC6
16A B
3
/5.9
-QHOC
2
2A
-QUMB
10
11 14
1 2
9.10 / -VDC7
1
-T1
/5.9
1.2 / 24VDC
-R2 14 15 /2.11 24
A2
A1
18
16
/2.11
15
-T1
12
0V / 3.1
350 / 8.2
24VDC / 3.1
11 /1.4 21 /1.10
A2
A1
1.5
FIGURE: 12-06
16
18
11
NAME: ELECTRIC SCHEMATIC REV 21 3_CAT TOOL & EMERGENCY STOPS ILLUSTRATION: M_1000_MAX_VER 21 3 MACHINE: 1000 MAXTRAK
REV: A
Page 101
NAME: ELECTRIC SCHEMATIC REV 21 3_CAT TOOL & EMERGENCY STOPS ILLUSTRATION: M_1000_MAX_VER 21 3 FIGURE: 12-06
Item
Part No
MACHINE: 1000 MAXTRAK
REV:
Rev
Description
A
Qty
[Figure End]
Page 102
2.12 / 0V
2.12 / 24VDC
1
FAULT RESET
-RST1
2A
-QMCR
13
14
2
1
2
/3.5
-MCR1
/3.6
-MCR2
5
6
6
5
+DOOR
E-STOP_HEALTHY / 5.6
UMB_STOP_RTN / 10.7
UMB_STOP / 10.6
3
2
2
1
1
-ES1
4
1 3 6 53 83
-MCR1 A2
A1
2 4 5 54 84
5
210
/1.4 /1.10 /3.2 /4.7 /2.8
2 4 5 54 84
-MCR2 A2
A1
1 3 6 53 83
/1.4 /1.10 /3.2 /4.7 /2.8
205
A6
+PNL-XC3F -X1
A6
214
A8
A8
ORN/ BLK
+XC3M-XP
3
3
ORN/ RED
4
+ES5-XP
C3
4
C4
+ES5-XS +WXC3-CAB
1
1
1
2
2
2
2
+RLHS -ES5
A7
201
A7
ORN/ BLK
1
1
C1
A5
A5
ORN/ RED
+WES5-CAB
-X1
+PNL-XC2F
+XC2M-XP
+WXC2-CAB
2
2
+XF7-XP +XF7-XS
C2
+WXF7-CAB
1
+F_CHASSIS -XF7
6
1
1
C1
211
A8
A8
ORN/ BLK
3
3
C3
7
2
2
C2
202
A6
A6
ORN/ RED
4
4
C4
202
A5
A5
ORN/ RED
2
2
C2
211
A7
A7
ORN/ BLK
1
1
C1
1
ORN/BLK
ORN/RED
+ES4-XP
+WES4-CAB
4
4
C4
3
3
C3
2
2
+PLTFRM_CHASS -ES4
+PNL-XC3F
+XC3M-XP
+WXC3-CAB
+ES3-XS
+ES3-XP
+WES3-CAB
1
+RRHS -ES3
8
1
1
2
2
1
1
C1
ORN/ BLK
3
3
C3
9
2
2
C2
ORN/ RED
4
4
C4
10
11
0V / 4.1
24VDC / 4.1
12
NAME: ELECTRIC SCHEMATIC REV 21 4_EMERGENCY STOPS
ILLUSTRATION: M_1000_MAX_VER 21 4
MACHINE: 1000 MAXTRAK
FIGURE: 12-07 REV: A
Page 103
NAME: ELECTRIC SCHEMATIC REV 21 4_EMERGENCY STOPS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 4 FIGURE: 12-07
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 104
2
1
C5
+XC3M-XP
-
A1
+PNL-XC3F -X1
A1
+XC3M-XP
BLK/WHI
+WXC3-CAB
PE
BLK/YEL
-
+
1
+WXC3-CAB
+MD1-XS
METAL DETECTOR
-MD1
+MD1-XS
RED/YEL
C5
+PNL-XC3F
+WXC3-CAB
26
2
1
-X1
2A
-QMD
4
11
14
6
101
A3
A3
GRN/GRY
2
PE
5
SP2 / 8.9
SP1 / 7.1
6
-X1
-R13
-X1
-X1
2K POT x3
-X1
5.6K
-R12
2A
-Q6
/3.6
-MCR2
/3.5
-MCR1
11
2
-
x2
x1
A
x1
x2
2K2
-R14
31
x2
x1
29
14
1
53
54
54
53
7
8
PANELVIEW
-A10
2A
-QPLC 2 25
1
0VDC
+24VDC
-X1
9
PE
PE
10
-A11 MICROLOGIX PLC
0VDC
+24VDC
11
PE
PE
12
0VDC / 5.1
24V_PLC / 5.1
+24VDC / 11.1
+VE / 8.1
FIGURE: 12-08
3.12 / 0V
6A
-QOUT
-
+
1.5
-
2
-U1 +
10A
1
3
/7.10
-QIN
2
8.1 / OUTPUTS
1
9.3 / VDC1
/5.11
3.12 / 24VDC
7.9 / METAL_DETECT_HEALTHY
NAME: ELECTRIC SCHEMATIC REV 21 5_AUX SUPPLIES
ILLUSTRATION: M_1000_MAX_VER 21 5
MACHINE: 1000 MAXTRAK REV: A
Page 105
9.2 / -VDC0
+METAL_DETECTOR
NAME: ELECTRIC SCHEMATIC REV 21 5_AUX SUPPLIES
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 5 FIGURE: 12-08
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 106
4.12 / 0VDC
DC COM
FEEDER_ON/OFF / 10.4
IN0
RADIO FEEDER OFF/ON
RADIO_STOP_PLC / 10.3
IN1
RADIO/UMB CONTROL STOP
C4
+PNL-XC2F -
C4
+XC2M-XP
-X1
BLK
+WXC2 -CAB
4
1
-XF3
-
2
IN2
-
C1
+PNL-XC3F
C3 52
C1
+XC3M-XP
C3
3
1
BRN
BLU
+WXC3 -CAB
C3
+XC3M-XP
25 C3
+PNL-XC3F
+WXC3 -CAB
WHT
+SPEEDWHEEL
BRN
C2
+XC2M-XP
+
+WXC2 -CAB
25
BECKFORD SPEED WHEEL
-QS1
-
4
+KOBOLD
+
C2
IN3
53
C2
C2
BLK
KOBOLD OIL FLOW PULSE SWITCH
DC COM
E-STOP_HEALTHY / 3.3 IN4
EMERGENCY STOP RELAY HEALTHY
-X1
C3
+PNL-XC1F
IN5
56
C3
BRN/ORN
3
3
1
1
RED/BLU
+XC1M-XP
+WXC1 -CAB
+PS8-XS
-PS8 P
+PS8-XS
+HFO
+WXC1 -CAB
C1
+XC1M-XP
25 C1
+PNL-XC1F
IN6
IN7
8
DC COM
/2.10
-QUMB
/2.9
-Q1
IN8
14
11
11
14 /8.9
-Q2
IN9
11
14
9
/2.4
-R4 /2.7
-Q4
IN10
11
14 /4.7
-Q6
IN12
11
IN11
14
11 /8.10
-Q5
14
10
IN13
11
14
11
-Q3
IN14
/2.5
-Q3A
/11.8
IN15
14
11
11
14
12
0VDC / 6.1
24V_PLC / 6.1
FIGURE: 12-09
MICROLOGIX 1500 EMBEDDED INPUTS 24V DC ADDRESS I:0/0 - 0/15
CRUSHER HFO PRESS SW(ENGINE)
-CRUSHER_BOWL_HI / 11.4 MATERIAL LEVEL CRUSH BOWL HIGH
-FEED_CONV_LOW / 11.6 MATERIAL LEVEL FEED CON LOW (IF FITTED)
+PNL-XC2F
7
OIL PUMP HEALTHY
6
TRACK/UMBILICAL HEALTHY
5
HYDRAULIC OIL LEVEL
4
OIL HEATER HEALTHY
3
DISCHARGE CONV HEALTHY
4.12 / 24V_PLC
2
FEED CONV HEALTHY
1
PACKTRONIC SUPPLY HEALTHY
NAME: ELECTRIC SCHEMATIC REV 21 6_INPUTS
ILLUSTRATION: M_1000_MAX_VER 21 6
MACHINE: 1000 MAXTRAK REV: A
Page 107
NAME: ELECTRIC SCHEMATIC REV 21 6_INPUTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 6 FIGURE: 12-09
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 108
5.12 / 0VDC
TRACK
-S1
5.12 / 24V_PLC
IN0
PLANT MODE (TRACK)
-X1
-X1
-S2
IN1
71
FAULT RESET
25
OUT OF SEQUENCE
-S3
IN2
FAULT MUTE
-S4
IN3
OIL PUMP START
IN4
OIL PUMP STOP
-S5
4
-S6
IN5
CRUSH START
5
-S7
IN6
CRUSH STOP
IN7
-S8
-S9
IN8
DISCH CONV STOP
7
-S10
IN9
FEED CONV START
IN10
FEED CONV STOP
-S11
8
-S12
IN11
UMB/ RADIO
IN12
CRUSH AUTO/ MAN
-S13
9
IN13
IN14
10
IN15
11
CRUSHER START
-
0VDC / 7.1
24V_PLC / 7.1
12
FIGURE: 12-10
MICROLOGIX 1500 EXPANSION INPUTS 24V DC ADDRESS I:1/0 - 1/15
-
DISCH CONV START
6
DISCHARGE CONV START
3
DISCHARGE CONV STOP
2
CRUSHER LEVEL CONTROL AUTO/ MANUAL
UMB_STOP_PLC / 10.8 UMBILICAL STOP
1
HOPPER LEVEL CONTROL AUTO/ MANUAL
NAME: ELECTRIC SCHEMATIC REV 21 7_INPUTS
ILLUSTRATION: M_1000_MAX_VER 21 7
MACHINE: 1000 MAXTRAK REV: A
Page 109
UMBILICAL/RADIO FEED CONV STOP
FEED CONV START
CRUSHER STOP
OIL PUMP STOP
OIL PUMP START
FAULT MUTE
FAULT RESET
NAME: ELECTRIC SCHEMATIC REV 21 7_INPUTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 7 FIGURE: 12-10
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 110
6.12 / 0VDC
1
1
-LS5
+LS5-XS -PS4 P
IN6
94
IN4
93
IN3
92
IN2
91
IN1
IN5
C6
C4
B6
A4
+PNL-XC3F
IN0
96
C6
3
3
C4
+PS4-XS
B6
2
1 1
A4
+LS5-XS
2
+PS4-XS
OIL PRESSURE
1 1
+XC3M-XP
3
3 OIL LOW LEVEL
1
PUR/BLU
+TS1-XS
OIL COOLER
-TS1
+TS1-XS
PUR/BRN
3
3
1
PUR/GRN
+WXC3 -CAB
+TS2-XS
OIL HIGH TEMP.
-TS2
+TS2-XS
RED/YEL
25
PUR/PNK
+WXC3 -CAB
OIL PRESSURE
OIL LOW LEVEL
OIL HIGH TEMP
4.5 / SP1
5
DRUM SENSOR DISABLE (TEST ONLY)
6.12 / 24V_PLC
OIL HIGH TEMP COOLER
IN7
-
MICROLOGIX 1500 EXPANSION INPUTS 24V DC ADDRESS I:2/0 - 2/15
6
IN8
7
CRUSHER_INTLK / 11.9 CRUSHER INTLK
4
IN9
8
IN10
DISCHARGE CONV DRUM SENSOR
-METAL_DETECT_HEALTHY / 4.5 IN11
METAL DETECTOR HEALTHY
3
/2.8
QCS
9
/11.2
QMIN
IN12
11
14
CRUSHER SOLENOID HEALTHY
2
IN13
11
14
LEVEL CONTROL SUPPLY HEALTHY
1
/4.4
QMD
10
IN14
11
14
METAL DETECTOR SUPPLY HEALTHY
IN15
11
-
0VDC / 8.1
+24V / 10.2
12
NAME: ELECTRIC SCHEMATIC REV 21 8_INPUTS
ILLUSTRATION: M_1000_MAX_VER 21 8
MACHINE: 1000 MAXTRAK
FIGURE: 12-11 REV: A
Page 111
NAME: ELECTRIC SCHEMATIC REV 21 8_INPUTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 8 FIGURE: 12-11
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 112
7.12 / 0VDC
4.8 / -OUTPUTS
4.12 / +VE
11 /10.5
O/4
O/5
O/6
MICROLOGIX 1500 EMBEDDED OUTPUTS ADDRESS O/0-O/11
7
O/7
VDC COM2
8
309
4.5 / SP2
BLK/GRN
+WXC1 -CAB
DISCHARGE CONV SOL
+WXC1 -CAB
OIL PUMP SOLENOID
PE
1
VIO/RED
-X1
-
14 12 24 22 34 32
A2
-
A5
A5
BLK/WHT
PE
1
SP2 / 9.1
14 21
-R1
VAC VDC4
CRUSHER
-R3 11 /2.8 14 24 /11.10 21
A2
A1
O/10
11
LUBE OIL COOLER STAT A2
A1
11 /2.3 22 /2.7
O/11
0VDC / 9.1
12
FIGURE: 12-12
31 /10.5
21 /10.5
10
LT GRN/RED
A2 +XC1M-XP A6
-YPC
+WXC3 -CAB
311
2
1
O/9
A2 +PNL-XC1F A6
-YLP
+WXC3 -CAB
+XC3M-XP
+PNL-XC3F
-Q5 /5.10
2
1 /5.9
O/8
-Q2
VAC VDC 3
9
+PNL-XC1F A1
O/3
6
A1
O/2
5
+PNL-XC2F
VDC2
4
+XC1M-XP
-R6
O/1
UMBILICAL/RADIO SELECTION
A1
BLK/ORN
2
2
1
1
VAC-VDC1
3
DISCHARGE CONV (ENGINE)
+XC2M-XP
+XF4-XS +WXC2 -CAB
AUDIBLE ALARM
-XF4
+XF4-XS
RED/ORN
A2
+XC2M-XP +WXC2 -CAB
320
320
A2
-X1
-X1
O/0
300
AUDIBLE ALARM
+PNL-XC2F
-V1
350
350 / 2.12
-X1
-V2
VAC-VDC0
2
OIL PUMP
1
NAME: ELECTRIC SCHEMATIC REV 21 9_OUTPUTS
ILLUSTRATION: M_1000_MAX_VER 21 9
MACHINE: 1000 MAXTRAK REV: A
Page 113
10.4 / -AUDIBLE
NAME: ELECTRIC SCHEMATIC REV 21 9_OUTPUTS
MACHINE: 1000 MAXTRAK
ILLUSTRATION: M_1000_MAX_VER 21 9 FIGURE: 12-12
Item
Part No
REV:
Rev
Description
A
Qty
[Figure End]
Page 114
NAME: WATERPUMP ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-112-601 REV:
A
26
1
4
2
25
3
5
24
6
23
7
22
21
20
19
9
10
11
18
15
16
17
FIGURE: 12-13
Page 115
NAME: WATERPUMP ASM
MACHINE: 1000 MAXTRAK
ILLUSTRATION: MAX857-112-601 FIGURE: 12-13
REV:
Rev
Description
A
Item
Part No
Qty
1
2531-8001
0
INLINE FILTER
1
2
2510-3894
0
BACKNUT RECESS EDGE F312-1BSP
1
3
2520-6592
0
4
2520-6633
0
1" F/F COMPACT 90 ELBOW
1
5
2520-6594
0
1X3/4 M/M NIPPLE
1
6
2575-2003
0
RECIRC HYD WATER PUMP ANDREWS
1
7
2520-6704
0
ADAPTOR M/M 3/4" BSP 3/8"NPT
2
8
2575-2008
0
3 WAY BALL VALVE
1
9
2575-2007
0
1" VARIABLE NEEDLE VALVE
1
10
2520-6291
0
3/4 BULKHEAD C/W BACKNUT
3
11
2520-6348
0
3/4" M/F COMPACT 90 ELBOW
5
12
2520-6006
0
3/4 BSP M/M ADAPTER
6
13
2500-1021
0
BONDED SEAL 3/4"BSP
7
14
2520-6159
0
SWIVEL ADAPTOR M/F 3/4" BSP
1
15
2520-6395
0
1" TEE F/F/F
3
16
2520-6094
0
3/4 BSP M/M TAPERED
2
17
2520-6566
0
ADAPTOR M/M 3/4" BSP PARREL-TAPERED
4
18
2510-3110
0
ELBOW EQUAL F/F 3/4" BSP
3
19
2575-2004
0
30CC HYD PUMP
1
20
2575-2002-CP03
0
RECIRC HYD WATER PUMP MOUNT
1
21
2389-9143
0
BUFFER
4
22
2575-2005
0
DRIVE COUPLING
1
23
2575-2002-CP04
0
RECIRC HYD WATER PUMP COVER
1
24
2575-2002-CP05
0
STACK DRY RUNNING
3
25
2510-3954
0
UNION C/S M/F EQUAL GF341 3/4BSP
1
26
2520-6576
0
3/4 HOSE TAIL 100B-1212
1
2
[Figure End]
Page 116
NAME: LUBRICATION SCHEMATIC
MACHINE: 1000 MAXTRAK
ILLUSTRATION: LUBE_SCHEMA_01 FIGURE: 13-01
REV:
A
Page 117
NAME: LUBRICATION SCHEMATIC
MACHINE: 1000 MAXTRAK
ILLUSTRATION: LUBE_SCHEMA_01 FIGURE: 13-01
Item
Part No
[Figure End]
REV:
Rev
Description
A
Qty
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